CN208250091U - A kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride - Google Patents

A kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride Download PDF

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Publication number
CN208250091U
CN208250091U CN201820482416.5U CN201820482416U CN208250091U CN 208250091 U CN208250091 U CN 208250091U CN 201820482416 U CN201820482416 U CN 201820482416U CN 208250091 U CN208250091 U CN 208250091U
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China
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salt wastewater
mercurous
vinyl chloride
mercury
tank
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CN201820482416.5U
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Chinese (zh)
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宋晓玲
周军
黄东
孙玉军
王祖芳
王明亮
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Xinjiang Corps Modern Green Chlor-Alkali Chemical Engineering Research Center (co Ltd)
Xinjiang Tianye Group Co Ltd
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Xinjiang Corps Modern Green Chlor-Alkali Chemical Engineering Research Center (co Ltd)
Xinjiang Tianye Group Co Ltd
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Abstract

The utility model belongs to carbide production vinyl chloride field of waste water treatment, the mercurous high-salt wastewater processing system of specifically a kind of carbide production vinyl chloride, the system is that mercurous high-salt wastewater is passed sequentially through to pH adjusting, chemical reaction sedimentation, heavy metal chelating and filtering, concentration filters pressing, cold source evaporation atomization, vapor condensation, condensing crystallizing, is centrifugated operation, substep removes mercury and salt and alkali component in mercurous high-salt wastewater, and treated mercury content is in 0.003mg/L or less, ClContent is used in 800mg/L hereinafter, returning to production system, realizes the zero-emission of mercurous high-salt wastewater.The problems such as the utility model solves mercurous high-salt wastewater zero-emission in existing vinyl chloride industry and recycles, has saved water resource, and operation and maintenance cost is very low, has effectively achieved energy-saving and emission-reduction and protects the purpose of environment.

Description

A kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride
Technical field
The utility model belongs to mercurous high-salt wastewater process field, especially a kind of mercurous height of carbide production vinyl chloride Salt waste water treatment system.
Background technique
A large amount of mercurous high-salt wastewater is generated in domestic production of vinyl chloride by calcium carbide method production process, part factory is by using newest Mercury content can reach 1ppb hereinafter, still mercurous high-salt wastewater will handle mercury to mercurous high-salt wastewater after treatment after technique It just can be carried out after mass concentration < 0.003mg/L (" caustic soda PVC industry pollutant emission standard " GB15581-2016) Outlet.In addition, the salt content of waste water is between 8-12%, wherein anion has sulfate radical, nitrate anion, bicarbonate based on sodium chloride Root and carbonate;Cation has copper, iron, calcium, aluminium and Trace Mercury etc..Above-mentioned substance affects the sharp again of mercurous high-salt wastewater With for example, the higher processing water of chlorinty has certain corrosiveness to equipment such as acetylene generators, and generator discharges Slurry can also be rich in chlorine root, under the influence of the strength of cement that produces of tourist family cement plant, in addition, rich in organic matter or sulfate radical etc. Waste water or salt be easy to cause tank voltage in film caustic soda process, electric current to rise, can block or damage valuableness when serious Ionic membrane causes economic loss.Therefore, if organic matter and ion in mercurous high-salt wastewater cannot effectively remove, it is difficult to The recycling for realizing processed waste water, causes the waste of water resource.In view of the utility value of water resource, vinyl chloride industry is mercurous Advanced treating, zero-emission and the problem urgent need of recycling of high-salt wastewater solve.
The method that domestic calcium carbide process PVC manufacturing enterprise handles mercurous high-salt wastewater has reduction method, sulphide precipitation, coagulation Method, active carbon adsorption, ion-exchange, flocculation add ultrafiltration, evaporation technique, film combined treatment technology, electrodialytic technique etc., Comprehensive all kinds of water treatment technologies, wherein evaporation technique is the effective technology for realizing wastewater zero discharge, but evaporation process consumes steam Amount is big, and operating cost is high, and evaporation technique is difficult to separate the organic matter in mercurous high-salt wastewater;Using film combined treatment technology It is also very extensive in the application of high-salinity wastewater zero-emission field, but film combined treatment technology is big in the presence of investment, operating cost is high, film Pollute the problems such as fouling is serious, recycle-water quality is not high.Therefore, many treatment processes are using film combined treatment technology and evaporation knot The mode of conjunction carries out, but group technology is not strong to the applicability of the mercurous high-salt wastewater of low concentration, cannot efficiently separate organic matter And metal ion.Chinese patent CN205222913U discloses the recycling system of a kind of high-salinity wastewater zero-emission and high-purity sodium chloride System, system include pretreatment system, film separation system and evaporation and crystallization system, pretreatment system, film separation system and evaporation knot Crystallographic system system is sequentially arranged;Sodium chloride solution after nanofiltration system separates first is carried out being concentrated into original 6 with counter-infiltration system ~8 times, then be further concentrated into 10~15% into electrodialysis system, the fresh water reuse of electrodialysis system to counter-infiltration system is into one Step concentration, the concentrate of electrodialysis system enter evaporation and crystallization system and are evaporated crystallization.Above system can be realized sodium chloride Recycling and waste water zero-emission, but the system cannot be used for organic matter and metal ion in the mercurous high-salt wastewater of low concentration Separation.
In addition, the existing technology for chlor-alkali industry mercury-containing waste water is concentrated mainly on the reduction of mercury content, to mercurous useless The zero-emission of water and recycling are related to seldom.Chinese patent CN201410094608.5 discloses a kind of mercury-containing waste water advanced treating Method, after mercury-containing waste water is collected, successively again through sludge condensation, separation of solid and liquid after pH adjusting, chemical settling, advanced treating After processing, the liquid isolated is collected, and the solid pack sealing after separation is collected.It is raw that the present invention solves current carbide Produce the problem of mercury-containing waste water poor processing effect that Corvic generates is to cause environmental pollution, mercury-containing waste water after processing Mercury content is less than 0.5ppb, and pipe of then receiving discharge, there is no the removal for considering organic matter and the benefits again of water resource for this invention With only focusing on the reduction of mercury content, not paying attention to the zero-emission of mercury-containing waste water, cause the waste of water resource.
As country is to the increasing of environmentally friendly attention dynamics and the development for the treatment of of mercury-containing wastewater, mercury-containing waste water handles work Skill can satisfy the standard requirements of country, but the discharge of treated mercury-containing waste water causes the waste of water resource, additional increase The operation cost of enterprise, therefore be badly in need of being directed to the novel technique of mercury-containing waste water advanced treating and zero-emission.At present about one The processing system and method for mercurous high-salt wastewater, are less than mercury-containing waste water mercury content after processing in kind vinyl chloride generating process 0.003mg/L、Cl-Content is less than 800mg/L, and the system and method for realizing mercurous high-salinity wastewater zero-emission and recycling yet there are no Report.
Summary of the invention
For mercurous high-salinity wastewater zero-emission and recycling, the purpose of this utility model is that further providing for advanced treating Treated mercurous high-salt wastewater (mercury content < 2mg/L, Cl in vinyl chloride industry-Content < 80000mg/L), it removes in waste water Organic matter and metal ion and chlorine root, reach mercury content less than 0.003mg/L, Cl after obtaining processing waste water-Content is less than 800mg/L realizes that mercurous high-salt wastewater returns to Vinyl Chloride Production System reuse and zero-emission, and then protects water environment, saves water Resource provides a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride.
To realize above-mentioned purpose of utility model, a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride is provided System:
Including mercury-containing waste water conditioning tank, dosing reactor tank, chemicals dosing plant, heavy metal chelating device, settling tank, filter press, Cold source evaporator, condenser, reuse water pot, condensing crystallizing tank, centrifuge successively couple;Heavy metal chelating device is divided at level Four Reason, including successively couple air-floating apparatus, two-stage filler filtering, activated carbon adsorption device;The mercury-containing waste water conditioning tank with The import of dosing reactor tank is connected;Setting outlet in the middle part of the dosing reactor tank, and be connected with heavy metal chelating device import; Sewage draining exit is arranged in the dosing reaction pot bottom, is connected with settling tank;Waste is arranged in the sedimentation pot bottom, with filters pressing The import of machine is connected;The heavy metal chelating device setting supernatant outlet is connected with the import of cold source evaporator;Described Atomization gas outlet is connected with the import of condenser at the top of cold source evaporator;The outlet of the condenser and the import of reuse water pot It is connected;The cold source evaporator lower part is connected with the top of condensing crystallizing tank;The condensing crystallizing pot bottom waste It is connected with the import of centrifuge.
As described above, mercury-containing waste water conditioning tank, dosing reactor tank, chemicals dosing plant, heavy metal chelating device, settling tank, pressure Filter removes mercury and suspended matter in mercurous high-salt wastewater.
As described above, dosing reactor tank and settling tank are for reacting, separating free mercury and simple substance in mercurous high-salt wastewater The mercury salt sediment that mercury is formed;
As described above, dosing reactor tank successively couples with heavy metal chelating device, at the removal of mercury and cold source evaporation atomization The pretreatment of reason.
As described above, the pH value of the mercurous high-salt wastewater of operation process index of dosing reactor tank within the scope of 6-8, runs work 20--150r/min range per minute that skill index agitation revolution is adjustable guarantees that dedicated removal of mercury medicament and mercurous high-salt wastewater are sufficiently anti- Mercury salt sediment should be formed.
As described above, heavy metal chelating device be mainly used for removing oil in mercurous high-salt wastewater, do not settle containing mercury salt Suspended matter.
As described above, heavy metal chelating device has the function of from backwash, backwash is carried out according to inlet outlet pressure differential.
As described above, a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride remove it is mercurous and suspended matter High-salt wastewater passes through cold source evaporator, condenser, reuse water pot, condensing crystallizing tank, centrifuge again and is handled;The reuse of collection Water returns to production system and uses.
As described above, cold source evaporator is the evaporation for strengthening moisture using the effect of electromagnetic field and ultrasonic wave, make hydrone It is atomized into 0.5~5 μm of size;Moisture in supernatant is evaporated, salt is concentrated.
As described above, condenser is mainly used for the condensation liquefaction of water mist, it is collected for use into reuse water pot.
As described above, condensing crystallizing tank is mainly used for the recycling storage of the salt concentration process in supernatant.
As described above, centrifuge is the device for being separated by solid-liquid separation the salt of condensing crystallizing using centrifugal force.
As described above, the method for the mercurous high-salt wastewater processing system based on a kind of carbide production vinyl chloride, including with Lower step:
Step 1: the pH value that mercurous high-salt wastewater carries out soda acid is adjusted, and pH value is adjusted to 6-8, is transported to dosing reactor tank;
Step 2, Elemental Mercury and mercury chloride in the mercurous high-salt wastewater of dedicated removal of mercury medicament addition dosing reactor tank progress is anti- It should settle, the supernatant for removing mercury enters the air-floating apparatus of heavy metal chelating device in the middle part of reactor tank;React the heavy of pot bottom Object blowdown is dropped to settling tank;
Step 3, supernatant successively passes through heavy metal chelating device, cold source evaporator, and mercury content is in 0.003mg/L or less;
Step 4, sediment enters filter press by bottom blow-down after sedimentation and is separated by solid-liquid separation, and it is mercurous useless to become solid Slag and pressing filtering liquid;Solid waste slag containing mercury is packed, and pressing filtering liquid returns to pH conditioning tank;
Step 5, supernatant enters cold source evaporator and generates atomization gas, atomization gas extracted out at the top of the evaporator by initiation machine into Enter condenser to be condensed;Meanwhile supernatant carries out circulation steaming by circulating pump between cold source evaporator and condensing crystallizing tank Hair atomization, the condensing crystallizing in condensing crystallizing tank;
Step 6, condensing crystallizing liquid is entered into centrifugation again when supernatant is concentrated to a certain concentration crystallization by ultrasonic atomization Machine is separated by solid-liquid separation, and becomes mother liquor and solid salt;Solid salt carries out packing processes, and mother liquor returns to cold source evaporator and continues with;
Step 7, atomization gas enters recycle-water tank after condensation, and treated mercury content is in 0.003mg/L or less, Cl- Content is used in 800mg/L hereinafter, returning to production system, realizes the zero-emission of mercurous high-salt wastewater.
Mercurous high-salt wastewater as described above is mercury content in 2mg/L or less, Cl-Content is below useless in 80000mg/L Water.
The method and step of the mercurous high-salt wastewater elder generation removal of mercury as described above desalination again.
The pH value control range of waste water is between 6-8 when mercurous high-salt wastewater processing as described above.
Mercurous high-salt wastewater as described above treated mercury content is in 0.003mg/L or less, Cl-Content is in 800mg/L Below.
Utility model has the advantages that
Chemical precipitation technique and evaporation are compared to the main distinction:
1) low cost, succinct process combination mode;
2) efficient heavy metal chelating material and device;
3) it during system and method, is resistant to pH impact and mercury content changes big hydraulic loading shock, in different operating conditions Lower energy stable and reliable operation;
4) above system operating cost is low.
The principles of the present invention are: the removal of mercury carries out chemical reaction formation using vulcanized sodium and flocculant and mercury-containing waste water Mercury chloride precipitating, then suspended particulate is intercepted by filtering and realizes the removal of mercury;Desalination use cold source evaporation technology, cold source evaporator be Hydrone is carried out atomization and vaporization by the cavitation effect of the effect of high frequency travelling-magnetic-field and ultrasonic wave, and the water after atomization is carried out by condensation Collect reuse.
Detailed description of the invention
Fig. 1 is a kind of mercurous high-salt wastewater processing system schematic diagram of carbide production vinyl chloride.
Drawing reference numeral: 1. mercury wastewater equalization ponds, 2. dosing reactor tanks, 3. chemicals dosing plants, 4. heavy metal chelating devices, 5. sink Drop tank, 6. filter presses, 7. mercurous solid waste packagings, 8. cold source evaporators, 9. condensers, 10. condensing crystallizing tanks, 11. reuse water pots, 12. centrifuge, 13. solid salts are packed.
Specific embodiment
The waste water of mercurous high-salt wastewater treatment process processing is mainly derived from the salkali waste of VCM synthesis process alkali cleaning generation Liquid, the mercurous spent acid of water scrubber take out the pump drainage of catalyst Water-ring vacuum, mercurous localized ground flushing water, cooler, gas holder before a small amount of machine And rectifier unit draining.Mercury content is real using dedicated removal of mercury medicament and heavy metal chelating device between 0.02-2mg/L It is existing.
To reach following index: mercurous high-salt wastewater cell processing water 50m3/d.The mercurous high-salt wastewater processing of VCM device Waste water mercury content afterwards reaches the discharge standard of national regulation, i.e. waste water mercury content is lower than 0.003mg/l, even less than 0.002mg/l。
Embodiment 1: referring to Fig.1, a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride:
Mercurous high-salt wastewater is adjusted to pH value in mercury-containing waste water conditioning tank 1 within the scope of 6-8, is got to using self priming pump Dosing reactor tank 2, open stirring 150r/min per minute by chemicals dosing plant 3 carry out quantitatively plus dedicated removal of mercury medicament (removal of mercury medicament is Vulcanized sodium series and polyacrylamide flocculant are used in compounding according to certain sequence and proportion), it reacts 10 minutes, reduces and add 2 speed of agitator of medicine reactor tank is run to 30r/min stops stirring after ten minutes, puts to settling tank 5, is taken in settling tank 5 after five minutes Upper supernatant enters heavy metal chelating device 4, enters cold source evaporator 8 after the filtering of heavy metal chelating device 4, carries out mist Change evaporation.Supernatant automatically switches backwash according to inlet outlet pressure differential after the filtering of heavy metal chelating device 4, and backwash water is after filtering Supernatant, the waste water after backwash tangentially enters in the middle part of settling tank 5 along settling tank tank skin to be settled again;5 bottom of settling tank has Dredge pump timing delivers into filter press 6 and is separated by solid-liquid separation, and supernatant returns to mercury-containing waste water conditioning tank 1 and handles again, filters pressing Waste slag containing mercury after 6 filters pressing of machine is packed.
Cold source evaporator 8 uses electromagnetic field and ultrasonic wave by hydrone cavitation at 1-5um water mist, and water mist is forced by air-introduced machine To condenser top air inlet, condensed water enters reuse water pot 11, and exhaust gas is entered the steaming for accelerating waste water by cold source evaporation bottom again Hair is conveyed according to supernatant effluent after the solid content in cold source evaporator 8 to condensing crystallizing tank 10 reaches crystallinity through pump It is separated by solid-liquid separation into centrifuge 12, mother liquor is continued back in cold source evaporator and is evaporated, and the solid salt after centrifugation is to admittedly Body salt packaging 13 carries out packing processes.
After a kind of carbide produces the mercurous high-salt wastewater processing system implementation of vinyl chloride, 10 samples are obtained in different moments Secondary to be detected, result is as follows:
Detection data before and after the mercurous high-salt wastewater New Process for Treatment processing unit of table 1
As can be seen from Table 1: mercury content mass concentration is 0.2mg/L--1.8mg/L before treatment in mercurous high-salt wastewater Between fluctuate, the average value of mercury content after 0.7767mg/L, processing average quality concentration be 0.002mg/L hereinafter, mercury content The international standard that 0.005mg/L is fully achieved 99.8% in the removal rate of mass concentration.Cl-Content mass concentration is 60000mg/ It is fluctuated between L--80000mg/L, Cl-The average value of content is in 76810mg/L, Cl-The removal rate of content mass concentration exists 99.2%。
Embodiment as described above is only the preferable specific embodiment of the utility model, any skill for being familiar with the art Art personnel within the technical scope disclosed by the utility model, equally replaced by technical solution according to the present utility model and its design It changes or changes, or be used for other industry and field, should all cover within scope of protection of the claims.

Claims (5)

1. a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride, including mercury-containing waste water conditioning tank, dosing reaction Tank, chemicals dosing plant, heavy metal chelating device, settling tank, filter press, cold source evaporator, condenser, reuse water pot, condensing crystallizing Tank, centrifuge successively couple;It is characterized in that, heavy metal chelating device is divided into level Four processing, including the air bearing dress successively coupled It sets, the filtering of two-stage filler, activated carbon adsorption device;The mercury-containing waste water conditioning tank is connected with the import of dosing reactor tank;Institute Setting outlet in the middle part of the dosing reactor tank stated, and be connected with heavy metal chelating device import;The dosing reaction pot bottom setting Sewage draining exit is connected with settling tank;Waste is arranged in the sedimentation pot bottom, is connected with the import of filter press;The weight Metal capture device setting supernatant outlet is connected with the import of cold source evaporator;Atomization gas goes out at the top of the cold source evaporator Mouth is connected with the import of condenser;The outlet of the condenser is connected with the import of reuse water pot;The cold source evaporator Lower part is connected with the top of condensing crystallizing tank;The condensing crystallizing pot bottom waste is connected with the import of centrifuge.
2. a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride according to claim 1, feature exist In the dosing reactor tank successively couples with heavy metal chelating device, for the removal of mercury and the pre- place of cold source evaporation atomization process Reason.
3. a kind of according to claim 1, the mercurous high-salt wastewater processing system of 2 any carbide production vinyl chloride, It is characterized in that, heavy metal chelating device has the function of from backwash, carries out backwash according to inlet outlet pressure differential.
4. a kind of according to claim 1, the mercurous high-salt wastewater processing system of 2 any carbide production vinyl chloride, It is characterized in that, cold source evaporator is the evaporation for strengthening moisture using the effect of electromagnetic field and ultrasonic wave.
5. a kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride according to claim 1, feature exist In centrifuge is the device for being separated by solid-liquid separation the salt of condensing crystallizing using centrifugal force.
CN201820482416.5U 2018-04-08 2018-04-08 A kind of mercurous high-salt wastewater processing system of carbide production vinyl chloride Withdrawn - After Issue CN208250091U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108218096A (en) * 2018-04-08 2018-06-29 新疆兵团现代绿色氯碱化工工程研究中心(有限公司) A kind of mercurous high-salt wastewater processing system and method for carbide production vinyl chloride

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108218096A (en) * 2018-04-08 2018-06-29 新疆兵团现代绿色氯碱化工工程研究中心(有限公司) A kind of mercurous high-salt wastewater processing system and method for carbide production vinyl chloride
CN108218096B (en) * 2018-04-08 2024-01-12 新疆至臻化工工程研究中心有限公司 System and method for treating mercury-containing high-salt wastewater from chloroethylene production by calcium carbide method

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