CN208245945U - A kind of bionical load shedding broaching tool of combined type - Google Patents

A kind of bionical load shedding broaching tool of combined type Download PDF

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Publication number
CN208245945U
CN208245945U CN201820677759.7U CN201820677759U CN208245945U CN 208245945 U CN208245945 U CN 208245945U CN 201820677759 U CN201820677759 U CN 201820677759U CN 208245945 U CN208245945 U CN 208245945U
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helical teeth
sword
broaching
concave texture
teeth sword
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CN201820677759.7U
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张承浩
蒙臻
倪敬
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Hangzhou Dianzi University
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Hangzhou Dianzi University
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Abstract

The utility model discloses a kind of bionical load shedding broaching tools of combined type.Existing broaching tool uses horizontally taking type, and chip is liable to stick among the pit of every section of between cog.Four lands of the utility model near knife handle and four lands farthest away from knife handle are straight-tooth sword, remaining land is helical teeth sword;Adjacent inclined teeth sword inclined direction is opposite;Adjacent inclined teeth sword inclined direction is opposite;Two triangular groove groups or raindrop shape groove are opened up on each flank block after being separated on helical teeth sword by concave texture slot.The utility model uses cable-stayed type, reduces broaching load, and chip is made to be not easy to be attached in concave texture slot.

Description

A kind of bionical load shedding broaching tool of combined type
Technical field
The utility model belongs to broaching tool technical field, and in particular to a kind of bionical load shedding broaching tool of combined type.
Background technique
With the development of Modern Manufacturing Industry, broaching tool processes the application of the key components and parts such as aircraft industry, car industry increasingly Extensively.And existing load is larger during broaching, bits friction is larger for knife-work-, be also easy to produce built-up edge and abrasion be not easy it is real-time The problems such as detection is always the difficult point in wire pulling method process precise treatment, high efficiency and intelligent realization, and how exploratory development is new The broaching cutters of type configuration reduces broaching load, reduces the fretting wear of broaching tool, improves the reliability of broaching process, is broaching One of project urgently to be resolved in processing industry.Therefore, a kind of broaching for reducing cutting load, anti abrasive new configurations is developed Cutter has great significance to the development of broaching cutters industry.The service life for increasing the cutter that machining manufacture uses seems It is particularly important.
Currently, keyway broach is all made of the mode of horizontal drawing, and there was only a small number of bionical texture broaching tools and preparation in related fields Method has reduction slightly for broaching load, but chip is liable to stick among the pit of every section of between cog, and the time, which has been grown, to be easy Blade is damaged, cutter life is reduced, and after broaching, since flow harden chip is attached on broaching tool, is not easy clear Reason, there is very big defects.
Summary of the invention
There are rubbing between knife-work-bits, larger, land is easy to wear in the process for the broaching of existing broaching tool for the utility model, The defects of service life is shorter provides a kind of novel texture broaching tool of bionical load shedding of combined type, which is equipped with helical teeth sword, and rear Knife face, which has, is further added by triangle on the basis of imitative shell surface pattern texture or imitative shell surface pattern texture or raindrop shape is recessed Slot reduces the frictional resistance between broaching tool and workpiece, improves the wear-resisting and heat-transfer effect of broaching tool.
A kind of bionical load shedding broaching tool of combined type of the utility model, including knife handle, near four lands and most of knife handle Four lands far from knife handle are straight-tooth sword, remaining land is helical teeth sword;The folder of each helical teeth sword length direction and broaching direction Angle is k, and 28 °≤k≤33 °, but adjacent inclined teeth sword inclined direction is opposite;The identical two neighboring helical teeth sword of inclined direction is ipsilateral Side 16~18mm of spacing.The two sides of the bottom of straight-tooth sword and helical teeth sword are rounded down.
All helical teeth sword flanks of one of inclined direction are equipped with the first concave texture slot group, another inclination side To all helical teeth sword flanks be equipped with the second concave texture slot group;The first concave texture slot group includes along helical teeth sword Four concave texture slots of length direction equidistant placement, the second concave texture slot group includes along helical teeth sword length direction etc. Three concave texture slots away from arrangement;The length direction of concave texture slot is consistent with broaching direction.
Two triangular groove groups are opened up on each flank block after being separated on helical teeth sword by concave texture slot, two Triangular groove group is along 2~3mm of helical teeth sword length direction spacing;The triangular groove group includes along the broaching equidistant cloth in direction Three set or four triangular grooves;The a line of triangular groove is vertical with broaching direction.
Raindrop shape groove is opened up on each flank block after being separated on helical teeth sword by concave texture slot;The raindrop shape The cross-sectional shape of groove includes circular arc, two straight lines of equal length and two connection arcs;Two straight line one end endpoints are overlapped, Two straight line other ends are separately connected by two connection arcs with circular arc both ends are connect;The angle value range of two straight lines is 30 °, arc radius is 1.5~2mm;Circular arc portion direction is contrary with broaching.
The utility model has the beneficial effects that
1, broaching layout is modified to the way of contact from point to surface, is reduced by the utility model by the way of oblique pull Broaching load, and improve broaching efficiency;And oblique pull makes chip be not easy to be attached in concave texture slot.
2, the utility model is from bionics angle, by the analysis to shell surface pattern, it is found that it has preferably Wear-resisting property.By imitating the concave-convex rule of shell surface, concave texture slot is opened up, and the concave that adjacent inclined teeth sword opens up is knitted Flute is not exactly the same, reduces the load in cutting process according to broaching progress, reduces the friction between knife-work-bits, prevent from accumulating The generation of bits knurl achievees the purpose that improve broaching tool reliability and service life.Concave texture slot not only substantially reduces load, while making to cut It considers attachment surface to be worth doing to increase, chip accelerates cooling, is convenient to clean chip.
3, the triangular groove of the utility model not only acts as the effect for storing a small amount of cutting fluid, to reduce land and work Frictional resistance between part, while accelerating the heat dissipation of machined part.Raindrop shape groove can not only store more cutting fluids, and And chip is made to be not easy to be attached in flank.
Detailed description of the invention
Fig. 1 is the structural perspective of the utility model;
Fig. 2 is structural schematic diagram when the utility model only opens up concave texture slot;
Fig. 3 is the partial enlarged view in Fig. 2 at A;
Fig. 4 is structural schematic diagram when the utility model opens up concave texture slot and triangular groove;
Fig. 5 is the partial enlarged view in Fig. 4 at B;
Fig. 6 is the structural schematic diagram that the utility model opens up concave texture slot and raindrop shape groove;
Fig. 7 is the partial enlarged view in Fig. 6 at C.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, a kind of bionical load shedding broaching tool of combined type, near four lands of knife handle and farthest away from knife handle Four lands are straight-tooth sword, remaining land is helical teeth sword;Each helical teeth sword length direction and the angle in broaching direction are k, and 28 ° ≤ k≤33 ° (in the present embodiment k=30 °), but adjacent inclined teeth sword inclined direction is on the contrary, form V-arrangement;The identical phase of inclined direction Adjacent two helical teeth sword 16~18mm of ipsilateral side spacing (17.3mm is taken in the present embodiment).The two sides of the bottom of straight-tooth sword and helical teeth sword It is rounded down.
Below in different embodiments, helical teeth sword flank is equipped with the first concave texture slot group and the second concave texture slot Group, or it is equipped with the first concave texture slot group, the second concave texture slot group and triangular groove, or be equipped with the first concave texture slot Group, the second concave texture slot group and raindrop shape groove.
Embodiment 1
As shown in Figures 2 and 3, all helical teeth sword flanks of one of inclined direction are equipped with the first concave texture slot Group, all helical teeth sword flanks of another inclined direction are equipped with the second concave texture slot group;First concave texture slot group packet Four concave texture slots along helical teeth sword length direction equidistant placement are included, the second concave texture slot group includes along helical teeth sword length side To three concave texture slots of equidistant placement;The length direction of concave texture slot is consistent with broaching direction.Concave texture slot is not only Substantially reduce load, while increase chip attachment surface, chip accelerates cooling, is convenient to clean chip.
Embodiment 2
As shown in Figures 2 and 3, all helical teeth sword flanks of one of inclined direction are equipped with the first concave texture slot Group, all helical teeth sword flanks of another inclined direction are equipped with the second concave texture slot group;First concave texture slot group packet Four concave texture slots along helical teeth sword length direction equidistant placement are included, the second concave texture slot group includes along helical teeth sword length side To three concave texture slots of equidistant placement;The length direction of concave texture slot is consistent with broaching direction.
As shown in Figure 4 and Figure 5, two three are opened up on each flank block after being separated on helical teeth sword by concave texture slot Angular groove group, two triangular groove groups are along 2~3mm of helical teeth sword length direction spacing (being 2mm in the present embodiment);Triangle Groove group includes three or four triangular grooves along broaching direction equidistant placement;The a line of triangular groove and broaching side To vertical;Triangular groove not only acts as the effect for storing a small amount of cutting fluid, to reduce the friction resistance between land and workpiece Power, while accelerating the heat dissipation of machined part.
Embodiment 3
As shown in Figures 2 and 3, all helical teeth sword flanks of one of inclined direction are equipped with the first concave texture slot Group, all helical teeth sword flanks of another inclined direction are equipped with the second concave texture slot group;First concave texture slot group packet Four concave texture slots along helical teeth sword length direction equidistant placement are included, the second concave texture slot group includes along helical teeth sword length side To three concave texture slots of equidistant placement;The length direction of concave texture slot is consistent with broaching direction.
As shown in Figure 6 and Figure 7, raindrop shape is opened up on each flank block after being separated on helical teeth sword by concave texture slot Groove;The cross-sectional shape of raindrop shape groove includes circular arc, two straight lines of equal length and two connection arcs;Two straight lines one Endpoint is held to be overlapped, two straight line other ends are separately connected by two connection arcs with circular arc both ends are connect;The angle of two straight lines Value range is 30 °, and arc radius is 1.5~2mm (2mm is taken in the present embodiment);Circular arc portion direction is contrary with broaching; Raindrop shape groove can not only store more cutting fluids, and chip is made to be not easy to be attached in flank.

Claims (3)

1. a kind of bionical load shedding broaching tool of combined type, including knife handle, it is characterised in that: near four lands of knife handle and farthest Four lands from knife handle are straight-tooth sword, remaining land is helical teeth sword;The angle of each helical teeth sword length direction and broaching direction It is k, 28 °≤k≤33 °, but adjacent inclined teeth sword inclined direction is opposite;The identical two neighboring ipsilateral side of helical teeth sword of inclined direction 16~18mm of interplanar distance;The two sides of the bottom of straight-tooth sword and helical teeth sword are rounded down;
All helical teeth sword flanks of one of inclined direction are equipped with the first concave texture slot group, another inclined direction All helical teeth sword flanks are equipped with the second concave texture slot group;The first concave texture slot group includes along helical teeth sword length Four concave texture slots of direction equidistant placement, the second concave texture slot group includes along the equidistant cloth of helical teeth sword length direction The three concave texture slots set;The length direction of concave texture slot is consistent with broaching direction.
2. the bionical load shedding broaching tool of a kind of combined type according to claim 1, it is characterised in that: by concave texture on helical teeth sword Two triangular groove groups are opened up on each flank block after slot separation, two triangular groove groups are along helical teeth sword length side To 2~3mm of spacing;The triangular groove group includes three or four triangular grooves along broaching direction equidistant placement; The a line of triangular groove is vertical with broaching direction.
3. the bionical load shedding broaching tool of a kind of combined type according to claim 1, it is characterised in that: by concave texture on helical teeth sword Raindrop shape groove is opened up on each flank block after slot separation;The cross-sectional shape of the raindrop shape groove include circular arc, Two straight lines of equal length and two connection arcs;Two straight line one end endpoints are overlapped, and two straight line other ends pass through two companies It connects arc and is separately connected with circular arc both ends are connect;The angle value range of two straight lines is 30 °, and arc radius is 1.5~2mm;Circle Arc is partially toward contrary with broaching.
CN201820677759.7U 2018-05-08 2018-05-08 A kind of bionical load shedding broaching tool of combined type Active CN208245945U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102819A (en) * 2019-04-29 2019-08-09 杭州电子科技大学 The micro-structure keyway broach and preparation method thereof on imitative dung beetle elytrum surface
CN113305353A (en) * 2021-06-11 2021-08-27 哈尔滨理工大学 Broach based on tooth configuration and arrangement mode of shells and preparation method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110102819A (en) * 2019-04-29 2019-08-09 杭州电子科技大学 The micro-structure keyway broach and preparation method thereof on imitative dung beetle elytrum surface
CN110102819B (en) * 2019-04-29 2020-04-07 杭州电子科技大学 Molossi beetle fin surface-imitated micro-structure key slot broach and preparation method thereof
CN113305353A (en) * 2021-06-11 2021-08-27 哈尔滨理工大学 Broach based on tooth configuration and arrangement mode of shells and preparation method thereof

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