CN208216087U - A kind of ultrasonic wave added compression lathe - Google Patents
A kind of ultrasonic wave added compression lathe Download PDFInfo
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- CN208216087U CN208216087U CN201820727651.4U CN201820727651U CN208216087U CN 208216087 U CN208216087 U CN 208216087U CN 201820727651 U CN201820727651 U CN 201820727651U CN 208216087 U CN208216087 U CN 208216087U
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- compression
- type chamber
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- tool frame
- ultrasonic wave
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Abstract
A kind of ultrasonic wave added compression lathe, wherein, including machine tool frame, operating platform is set in machine tool frame, compression station is set on operating platform, setting at the top of compression station can be around the compression mould that own axes rotate, type chamber is set on compression mould, machine tool frame top side is equipped with storage compartment, storage compartment bottom is equipped with passage, the loading hopper for feeding into type chamber and connecting with machine tool frame is equipped with below passage passage bottom end, slide guide device is set in machine tool frame at the upper side of compression mould, slide guide device is equipped with discharge arm and ultrasonic vibrator, the driving device for driving slide guide device is equipped at the top of machine tool frame, material-dropping hole is equipped with the position of discharge arm face in compression station, material-dropping hole is equipped with blanking bucket, when type chamber on compression mould meets one of type chamber and loading hopper face, have other two type chamber respectively with discharge arm and Ultrasonic vibrator face.The utility model can save cost squeeze, improve compression efficiency, and can improve the difficult problem of biomass fuel transport.
Description
Technical field
The utility model relates to compressed biomass machine tool technology fields, more particularly, to a kind of ultrasonic wave added compressor
Bed.
Background technique
In face of severe world energy sources form, exploitation is imperative using a kind of new energy of high-efficiency cleaning.Biomass
For the energy as a kind of renewable energy, it is the energy resources that world development is very important from now on that reserves are big, easily exploit.But it is raw
The loose characteristic of the substance energy all has an impact to storage and transport, the serious development and utilization restricted to this energy.Traditional life
Substance technology for compressing and forming is typically necessary high temperature and pressure, additional addition binder etc., will increase cost and the pollution to environment.
Therefore, it is necessary to design a kind of new and effective compression device.
Utility model content
The utility model in order to overcome at least one of the drawbacks of the prior art described above, provides a kind of ultrasonic wave added compressor
Bed.The utility model can save cost squeeze, improve compression efficiency, and can improve the difficult problem of biomass fuel transport.
In order to solve the above technical problems, the technical solution adopted in the utility model is: a kind of ultrasonic wave added compression lathe,
In, including machine tool frame, the machine tool frame is equipped with operating platform, and the operating platform is equipped with compression station, the compression
Bench-top, which is equipped with, to be equipped with type chamber, the machine tool frame around the compression mould that own axes rotate, the compression mould
Top side is equipped with storage compartment, and the storage compartment bottom is equipped with passage, is equipped with and is used for below passage passage bottom end
It is fed into the type chamber and the loading hopper that connect with machine tool frame, the machine tool frame at the upper side of the compression mould is equipped with leading
Sliding device, the slide guide device are equipped with discharge arm and ultrasonic vibrator, are equipped at the top of the machine tool frame for driving slide guide device
Driving device, material-dropping hole is equipped in the compression station with the position of the discharge arm face, the material-dropping hole is equipped with and falls
Charging basket when the type chamber on the compression mould meets one of type chamber and loading hopper face, there is other two type chamber difference
With discharge arm and ultrasonic vibrator face, feeding, compression and unloading work can be completed at the same time by the rotation of compression mould.
Further, stepper motor is equipped with inside the compression station, the axial location of the compression mould is equipped with three
Corner post shape axis hole, the output shaft of the stepper motor are connect with the triangle cylindricality axis hole, are on the one hand the rotation of compression mould
Power is provided, fixed function on the other hand is also functioned to compression mould.
Further, the slide guide device includes the guide rail being located in the machine tool frame and the cunning that is located on the guide rail
Block, the driving device are connected with the slide block, and the discharge arm connects on the slide block with ultrasonic vibrator.On the sliding block
Equipped with displacement sensor.The driving device is cylinder.Sliding block does reciprocal on vertical direction under the driving force that cylinder provides
Movement, so that discharge arm and ultrasonic vibrator complete discharging and compression；Displacement sensor is moved with sliding block in the course of work, can
The movement that electric signal is used for feedback control cylinder and stepper motor is converted by the displacement measured, guarantees that entire compression process is flat
Surely.
Further, the number of the type chamber is three, and three type chambers uniformly divide along the circumferential of the compression mould
Cloth.
Further, the compression mould is cylindrical, height 50mm, diameter 100mm, and the type chamber is cylinder
Shape through-hole, a diameter of 20mm.
Further, the material-dropping hole is slightly larger than the type chamber, and the discharge arm is 50mm longer than the ultrasonic vibrator, mesh
Be to fall into biomass block derived from discharge arm smoothly in the blanking bucket being placed below material-dropping hole.
When utility model works, when initial, type of the discharge arm bottom end on compression mould upper surface, on compression mould
Chamber respectively corresponds loading hopper, ultrasonic vibrator and discharge arm, and center line coincidence error is no more than 0.5mm.After feeding for the first time, step
Compression mould is driven to rotate 120 ° into motor, the type chamber of populated powdered biomass goes to the corresponding position of ultrasonic vibrator,
Ultrasonic vibrator tool heads do compression movement to powdered biomass straight down under the driving of cylinder, holding when making briquetting preliminarily forming
Cylinder pressure, then under the driving of ultrasonic-frequency power supply, ultrasonic vibrator further compresses briquetting, keeps briquetting compactness more preferable.?
Feeding, i.e., secondary feeding are completed to the type chamber for turning to corresponding loading hopper position simultaneously during this.When charge compression for the first time
After, cylinder driving ultrasonic vibrator rises to initial position, and displacement signal at this time is converted electric signal by displacement sensor,
Stepper motor receives signal and compression mould is driven to rotate 120 °, and the type chamber for compressing completion turns to the position of corresponding discharge arm, complete
The position of corresponding ultrasonic vibrator tool heads is turned at the type chamber of secondary feeding, casement chamber turns to the position of corresponding additive bin
It sets.After compression mould completes rotation, cylinder driving ultrasonic vibrator and discharge arm are moved downward, type of the ultrasonic vibrator to secondary feeding
Chamber carries out ultrasonic compression, and by the biomass block pushing out type chamber of compression forming, the material-dropping hole through workbench is fallen into discharge arm
Charging basket, then this type chamber will become casement chamber, while will complete the filling of third time raw material.Recycled with this, raw material filling, compression and
Discharging works at the same time, and improves work efficiency.
The beneficial effects of the utility model are:
The use of the new type is provided with multiple type chambers on rotatable compression mould, respectively corresponds setting above multiple type chambers
Feeding device, discharge arm and ultrasonic vibrator can make raw material filling, compression and discharging work at the same time；Relative to traditional
Compressed biomass equipment, has saved cost squeeze, improves compression efficiency, improves the difficult problem of biomass fuel transport.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the structural schematic diagram of compression mould in the utility model.
Fig. 3 is the structural schematic diagram of compression station in the utility model.
Fig. 4 is the longitudinal sectional view of compression station in the utility model.
Specific embodiment
The attached figures are only used for illustrative purposes and cannot be understood as limitating the patent；In order to better illustrate this embodiment, attached
Scheme certain components to have omission, zoom in or out, does not represent the size of actual product；To those skilled in the art,
The omitting of some known structures and their instructions in the attached drawings are understandable.Being given for example only property of positional relationship is described in attached drawing
Illustrate, should not be understood as the limitation to this patent.
As shown in fig. 1 to fig. 4, a kind of ultrasonic wave added compresses lathe, wherein including machine tool frame 1, sets in the machine tool frame 1
There is operating platform 11, the operating platform 11 is equipped with compression station 2, and being equipped at the top of the compression station 2 can be around certainly
The compression mould 3 of body axis rotation, the compression mould 3 are equipped with type chamber 31, and 1 top side of machine tool frame is equipped with storage compartment
4,4 bottom of storage compartment is equipped with passage 5, is equipped with below 5 passage of passage, 5 bottom end for into the type chamber 31
The machine tool frame 1 of the loading hopper 6 for feeding and connecting with machine tool frame 1,3 upper side of compression mould is equipped with slide guide device,
The slide guide device is equipped with discharge arm 7 and ultrasonic vibrator 8, and the drive for driving slide guide device is equipped at the top of the machine tool frame 1
Dynamic device 9 is equipped with material-dropping hole 10 with the position of 7 face of discharge arm in the compression station 2, and the material-dropping hole 10 is equipped with
Blanking bucket 12 has other two when the type chamber 31 on the compression mould 3 meets one of type chamber 31 with 6 face of loading hopper
A type chamber 31 with 8 face of discharge arm 7 and ultrasonic vibrator, can be completed at the same time feeding, compression by the rotation of compression mould 3 respectively
And unloading work.
As shown in Fig. 2 to Fig. 4, stepper motor 13, the axis of the compression mould 3 are equipped with inside the compression station 2
Position is equipped with triangle cylindricality axis hole 32, and the output shaft of the stepper motor 13 is connect with the triangle cylindricality axis hole 32, on the one hand
Power is provided for the rotation of compression mould 3, fixed function on the other hand is also functioned to compression mould 3.
As shown in Figure 1, the slide guide device includes the guide rail 14 being located in the machine tool frame 1 and is located on the guide rail 14
Sliding block 15, the driving device 9 connect with the sliding block 15, and the discharge arm 7 and ultrasonic vibrator 8 are connected to the sliding block 15
On.The sliding block 15 is equipped with displacement sensor 16.The driving device 9 is cylinder.The driving force that sliding block 15 is provided in cylinder
Under do reciprocating motion on vertical direction so that discharge arm 7 and ultrasonic vibrator 8 complete discharging and compression；It is displaced in the course of work
Sensor 16 is moved with sliding block 15, can be converted the displacement measured to electric signal and is used for feedback control cylinder and stepping electricity
The movement of machine 13 guarantees that entire compression process is steady.
As shown in Fig. 2, the number of the type chamber 31 is three, circumferential direction of the three type chambers 31 along the compression mould 3
It is uniformly distributed.
In the present embodiment, the compression mould 3 is cylindrical, height 50mm, diameter 100mm, the type chamber 31
For cylindrical hole, a diameter of 20mm.
In the present embodiment, the material-dropping hole 10 is slightly larger than the type chamber 31, and the discharge arm 7 is than the ultrasonic vibrator 8
Long 50mm, it is therefore an objective to fall into biomass block derived from discharge arm 7 smoothly in the blanking bucket 12 for being placed on 10 lower section of material-dropping hole.
When the present embodiment works, when initial, 7 bottom end of discharge arm is on 3 upper surface of compression mould, on compression mould 3
Type chamber 31 respectively corresponds loading hopper 6, ultrasonic vibrator 8 and discharge arm 7, and center line coincidence error is no more than 0.5mm.It feeds for the first time
Later, stepper motor 13 drives compression mould 3 to rotate 120 °, and the type chamber 31 of populated powdered biomass goes to 8 phase of ultrasonic vibrator
Corresponding position, 8 tool heads of ultrasonic vibrator do compression movement to powdered biomass straight down under the driving of cylinder, make briquetting
Cylinder pressure is kept when preliminarily forming, then under the driving of ultrasonic-frequency power supply, ultrasonic vibrator 8 further compresses briquetting, makes to press
Block compactness is more preferable.Feeding completed to the type chamber 31 for turning to corresponding 6 position of loading hopper simultaneously in the process, i.e., it is secondary on
Material.After charge compression for the first time, cylinder driving ultrasonic vibrator 8 rises to initial position, and displacement sensor 16 will at this time
Displacement signal is converted into electric signal, and stepper motor 13 receives signal and compression mould 3 is driven to rotate 120 °, compresses the type chamber 31 of completion
The position for turning to corresponding discharge arm 7, the type chamber 31 for completing secondary feeding turn to the position of corresponding 8 tool heads of ultrasonic vibrator,
Casement chamber 31 turns to the position of corresponding additive bin.After compression mould 3 completes rotation, cylinder drives ultrasonic vibrator 8 and discharging
Bar 7 moves downward, and ultrasonic vibrator 8 carries out ultrasonic compression to the type chamber 31 of secondary feeding, and discharge arm 7 is by the biology of compression forming
Matter briquetting pushing out type chamber 31, the material-dropping hole 10 through workbench falls into blanking bucket 12, and then this type chamber 31 will become casement chamber 31, together
When will complete third time raw material filling.It is recycled with this, raw material filling, compression and discharging work at the same time, and improve work efficiency.
Obviously, the above embodiments of the present invention is used for the purpose of clearly demonstrating examples for clearly illustrating the present invention,
And it is not limitations of the embodiments of the present invention.For those of ordinary skill in the art, it is stated upper
It can also be made other variations or changes in different ways on the basis of bright.There is no need and unable to give all embodiments
With exhaustion.Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention etc. should all include
Within the protection scope of the utility model claims.
Claims (10)
1. a kind of ultrasonic wave added compresses lathe, which is characterized in that including machine tool frame (1), it is flat that the machine tool frame (1) is equipped with operation
Platform (11), the operating platform (11) are equipped with compression station (2), and being equipped at the top of the compression station (2) can be around certainly
The compression mould (3) of body axis rotation, the compression mould (3) are equipped with type chamber (31), and machine tool frame (1) top side is set
Have storage compartment (4), storage compartment (4) bottom is equipped with passage (5), is equipped with below passage (5) bottom end for institute
State the loading hopper (6) for feeding in type chamber (31) and connecting with machine tool frame (1), the lathe at the upper side of the compression mould (3)
Frame (1) is equipped with slide guide device, and the slide guide device is equipped with discharge arm (7) and ultrasonic vibrator (8), machine tool frame (1) top
Portion is equipped with driving device (9) for driving slide guide device, on the compression station (2) with the discharge arm (7) face
Position is equipped with material-dropping hole (10), and the material-dropping hole (10) is equipped with blanking bucket (12), and the type chamber on the compression mould (3) meets it
In type chamber and when loading hopper (6) face, have other two type chamber respectively with discharge arm (7) and ultrasonic vibrator (8) face.
2. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that in the compression station (2)
Portion is equipped with stepper motor (13), and the axial location of the compression mould (3) is equipped with triangle cylindricality axis hole (32), the stepper motor
(13) output shaft is connect with the triangle cylindricality axis hole (32).
3. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that the slide guide device includes being located at
Guide rail (14) on the machine tool frame (1) and the sliding block (15) being located on the guide rail (14), the driving device (9) with it is described
Sliding block (15) connection, the discharge arm (7) and ultrasonic vibrator (8) are connected on the sliding block (15).
4. a kind of ultrasonic wave added according to claim 3 compresses lathe, which is characterized in that the sliding block (15) is equipped with position
Displacement sensor (16).
5. a kind of ultrasonic wave added according to claim 1 or 3 compresses lathe, which is characterized in that the driving device (9) is
Cylinder.
6. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that the number of the type chamber (31) is
Three, three type chambers (31) are uniformly distributed along the circumferential direction of the compression mould (3).
7. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that the compression mould (3) is in circle
Cylindricality, height 50mm, diameter 100mm.
8. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that the type chamber (31) is cylinder
Through-hole, a diameter of 20mm.
9. a kind of ultrasonic wave added according to claim 8 compresses lathe, which is characterized in that the material-dropping hole (10) is slightly larger than
The type chamber (31).
10. a kind of ultrasonic wave added according to claim 1 compresses lathe, which is characterized in that described in discharge arm (7) ratio
Ultrasonic vibrator (8) will long 50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820727651.4U CN208216087U (en) | 2018-05-16 | 2018-05-16 | A kind of ultrasonic wave added compression lathe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820727651.4U CN208216087U (en) | 2018-05-16 | 2018-05-16 | A kind of ultrasonic wave added compression lathe |
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| Publication Number | Publication Date |
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| CN208216087U true CN208216087U (en) | 2018-12-11 |
Family
ID=64508441
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| CN201820727651.4U Active CN208216087U (en) | 2018-05-16 | 2018-05-16 | A kind of ultrasonic wave added compression lathe |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109738284A (en) * | 2019-01-07 | 2019-05-10 | 上海交通大学 | Ultrasonic vibration auxiliary compression testing machine and test method |
-
2018
- 2018-05-16 CN CN201820727651.4U patent/CN208216087U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109738284A (en) * | 2019-01-07 | 2019-05-10 | 上海交通大学 | Ultrasonic vibration auxiliary compression testing machine and test method |
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