CN208214713U - A kind of rotary type workpiece surface rolling device - Google Patents

A kind of rotary type workpiece surface rolling device Download PDF

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Publication number
CN208214713U
CN208214713U CN201820691931.4U CN201820691931U CN208214713U CN 208214713 U CN208214713 U CN 208214713U CN 201820691931 U CN201820691931 U CN 201820691931U CN 208214713 U CN208214713 U CN 208214713U
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gear
hydraulic cylinder
bevel gear
lead screw
rolling
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Expired - Fee Related
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CN201820691931.4U
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Chinese (zh)
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齐凯华
郭培全
乔阳
陈洪堂
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University of Jinan
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University of Jinan
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Abstract

本实用新型的目的在于提供一种回转体类工件表面滚压装置,包括进给总成和滚压总成。进给总成中,电机与锥齿轮一连接,锥齿轮一与锥齿轮二啮合,锥齿轮二与传动轴连接,传动轴与齿轮盘连接,齿轮盘上设有卡盘,齿轮盘安装在工作台上,工作台上设有丝杠,丝杠下端设有齿轮,齿轮与齿轮盘啮合,丝杠上设有螺母,工作台上设有光杠,丝杠与光杠上端与固定板连接。滚压总成中,双作用液压缸固定在液压缸支架上,双作用液压缸中的活塞杆前端设有滚子,双作用液压缸由液压系统提供动力。通过电机的转动,带动卡盘的转动,同时通过丝杠、螺母带动滚压总成上下移动,从而完成对工件表面的滚压过程。

The purpose of the utility model is to provide a surface rolling device for rotary workpieces, which includes a feed assembly and a rolling assembly. In the feed assembly, the motor is connected to the first bevel gear, the first bevel gear meshes with the second bevel gear, the second bevel gear is connected to the transmission shaft, the transmission shaft is connected to the gear disc, and the gear disc is equipped with a chuck, which is installed in the working position. On the table, a lead screw is arranged on the workbench, a gear is arranged at the lower end of the lead screw, the gear meshes with the gear plate, a nut is arranged on the lead screw, a light rod is arranged on the workbench, and the upper end of the lead screw and the light rod is connected with a fixed plate. In the rolling assembly, the double-acting hydraulic cylinder is fixed on the hydraulic cylinder bracket, the front end of the piston rod in the double-acting hydraulic cylinder is provided with a roller, and the double-acting hydraulic cylinder is powered by a hydraulic system. The rotation of the motor drives the rotation of the chuck, and at the same time drives the rolling assembly to move up and down through the screw and nut, thereby completing the rolling process on the surface of the workpiece.

Description

一种回转体类工件表面滚压装置Surface rolling device for rotary workpiece

技术领域technical field

本实用新型属于机械制造工艺装备领域,涉及一种回转体类工件表面滚压装置,尤其涉及一种立式回转体类工件表面滚压装置。The utility model belongs to the field of mechanical manufacturing process equipment, and relates to a surface rolling device for rotary workpieces, in particular to a vertical surface rolling device for rotary workpieces.

背景技术Background technique

随着机械制造行业的不断发展,人们对产品的使用性能要求也不断提高,因此这就对产品零部件的加工制造提出了更高的要求,以此获得具有优良性能的零部件。目前,回转体类工件具有比较广泛的应用,而且大多数回转体类工件,尤其是大型回转体工件,工作环境恶劣,工作过程中,经常会承受循环载荷,当工作到一定时间后,工件表面就会产生疲劳裂纹、疲劳点蚀等现象,导致零件失效,进而影响产品的使用性能,因此,需要对工件的表面进行强化,以提高工件的表面性能。表面滚压是通过机械的方法,对工件表面进行强化,是零件表面的性能得到改变,可以有效提高零件的使用性能,疲劳强度和使用寿命等。With the continuous development of the machinery manufacturing industry, people's requirements for the performance of products are also increasing, so this puts forward higher requirements for the processing and manufacturing of product parts, so as to obtain parts with excellent performance. At present, rotary workpieces are widely used, and most rotary workpieces, especially large rotary workpieces, have harsh working environments. During the working process, they often bear cyclic loads. Phenomena such as fatigue cracks and fatigue pitting will occur, leading to failure of parts and affecting the performance of the product. Therefore, it is necessary to strengthen the surface of the workpiece to improve the surface performance of the workpiece. Surface rolling is to strengthen the surface of the workpiece through mechanical methods, so that the performance of the surface of the part is changed, which can effectively improve the performance, fatigue strength and service life of the part.

现在市面上针对回转体类工件的滚压装置主要为卧式结构,针对的是工件主要为轴类工件,对于其他类型的回转体类工件,例如盘类工件,现存的滚压装置较少。因此需要一种针对回转体类工件的表面滚压装置。At present, the rolling devices for rotary workpieces on the market are mainly horizontal structures, and the workpieces are mainly shaft workpieces. For other types of rotary workpieces, such as disk workpieces, there are few existing rolling devices. Therefore, there is a need for a surface rolling device for rotating workpieces.

发明内容Contents of the invention

本实用新型的目的在于提供一种回转体类工件表面滚压装置,实现在工件旋转的过程中对工件表面进行滚压强化的过程。The purpose of the utility model is to provide a rotary workpiece surface rolling device, which realizes the process of rolling and strengthening the workpiece surface during the rotation of the workpiece.

为了达到上述的效果,本实用新型采用如下的技术方案:一种回转体类工件表面滚压装置,其特征在于,包括进给总成和滚压总成,所述进给总成包括电机、锥齿轮一、锥齿轮二、工作台、齿轮盘、卡盘、固定板、光杠、丝杠、螺母、齿轮、传动轴,所述电机与所述锥齿轮一连接,所述锥齿轮一与所述锥齿轮二啮合,所述锥齿轮二与所述传动轴连接,所述传动轴与所述齿轮盘连接,所述齿轮盘上设有所述卡盘,所述齿轮盘安装在所述工作台上,所述工作台上设有所述丝杠,所述丝杠下端设有齿轮,所述齿轮与所述齿轮盘啮合,所述丝杠上设有螺母,所述工作台上设有光杠,所述丝杠与所述光杠上端与所述固定板连接;所述滚压总成包括液压缸支架、双作用液压缸、活塞杆、滚子,所述双作用液压缸固定在所述液压缸支架上,所述双作用液压缸中的所述活塞杆前端设有滚子,所述双作用液压缸由液压系统提供动力;所述滚压总成中的所述液压缸支架与所述进给总成中的螺母连接,同时所述滚压总成中的液压缸支架与所述进给总成中的光杠配合。In order to achieve the above-mentioned effects, the utility model adopts the following technical solution: a surface rolling device of a rotary workpiece, which is characterized in that it includes a feed assembly and a rolling assembly, and the feed assembly includes a motor, Bevel gear one, bevel gear two, workbench, gear plate, chuck, fixed plate, feed rod, leading screw, nut, gear, transmission shaft, described motor is connected with described bevel gear one, and described bevel gear one is connected with The second bevel gear meshes, the second bevel gear is connected to the transmission shaft, the transmission shaft is connected to the gear disc, the chuck is arranged on the gear disc, and the gear disc is installed on the On the workbench, the lead screw is provided on the workbench, the lower end of the lead screw is provided with a gear, the gear is meshed with the gear plate, the lead screw is provided with a nut, and the workbench is provided with a There is a feed rod, and the lead screw is connected to the fixed plate with the upper end of the feed rod; the rolling assembly includes a hydraulic cylinder bracket, a double-acting hydraulic cylinder, a piston rod, and a roller, and the double-acting hydraulic cylinder is fixed On the hydraulic cylinder bracket, a roller is provided at the front end of the piston rod in the double-acting hydraulic cylinder, and the double-acting hydraulic cylinder is powered by a hydraulic system; the hydraulic cylinder in the rolling assembly The bracket is connected with the nut in the feed assembly, and the hydraulic cylinder support in the rolling assembly is matched with the feed rod in the feed assembly.

进一步的讲,所述电机驱动所述锥齿轮一转动,所述锥齿轮一带动所述锥齿轮二转动,从而驱动所述齿轮盘、所述卡盘转动,同时所述齿轮盘驱动所述齿轮转动,所述齿轮驱动所述丝杠转动,所述丝杠驱动所述螺母上下移动,所述螺母带动所述滚压总成上下移动。Further speaking, the motor drives the first bevel gear to rotate, and the first bevel gear drives the second bevel gear to rotate, thereby driving the gear plate and the chuck to rotate, and at the same time, the gear plate drives the gear Rotate, the gear drives the screw to rotate, the screw drives the nut to move up and down, and the nut drives the rolling assembly to move up and down.

进一步的讲,所述滚压总成中的所述双作用液压缸之上存在一个,且当所述液压缸存在两个或两个以上是,所述液压缸沿所述卡盘旋转轴线均匀分布。Further speaking, there is one above the double-acting hydraulic cylinder in the rolling assembly, and when there are two or more hydraulic cylinders, the hydraulic cylinders are evenly distributed along the chuck rotation axis. distributed.

进一步的讲,所述滚子为滚轮、滚珠或滚柱。Further speaking, the rollers are rollers, balls or rollers.

附图说明Description of drawings

图1为本实用新型三维图之一。Fig. 1 is one of three-dimensional diagrams of the utility model.

图2为本实用新型三维图之二。Fig. 2 is the second three-dimensional diagram of the utility model.

图3为本实用新型传动总成三维图。Fig. 3 is a three-dimensional view of the transmission assembly of the present invention.

图4为本实用新型滚压总成三维图。Fig. 4 is a three-dimensional view of the rolling assembly of the present invention.

图5为本实用新型传动总成局部视图。Fig. 5 is a partial view of the transmission assembly of the present utility model.

图6为本实用新型所述液压系统。Fig. 6 is the hydraulic system described in the utility model.

其中:1传动总成,2滚压总成,3工件,101电机,102锥齿轮一,103锥齿轮二,104工作台,105齿轮盘,106卡盘,107固定板,108光杠,109丝杠,110螺母,111齿轮,112传动轴,201液压缸支架,202活塞杆,203滚子,204双作用液压缸。Among them: 1 transmission assembly, 2 rolling assembly, 3 workpieces, 101 motor, 102 bevel gear one, 103 bevel gear two, 104 workbench, 105 gear plate, 106 chuck, 107 fixed plate, 108 light rod, 109 Lead screw, 110 nut, 111 gear, 112 transmission shaft, 201 hydraulic cylinder support, 202 piston rod, 203 roller, 204 double-acting hydraulic cylinder.

具体实施方式Detailed ways

下面结合附图,详细说明本实用新型实施的具体实施方式。Below in conjunction with accompanying drawing, the specific embodiment that the utility model implements is described in detail.

参见图1至图5,一种轴类零件表面滚压装置,包括1传动总成和2滚压总成,所述1传动总成包括101电机、102锥齿轮一、103锥齿轮二、104工作台、105齿轮盘、106卡盘、107固定板、108光杠、109丝杠、110螺母、齿轮、112传动轴,所述101电机与所述102锥齿轮一连接,所述102锥齿轮一与所述103锥齿轮二啮合,所述103锥齿轮二与所述112传动轴连接,所述112传动轴与所述105齿轮盘连接,所述105齿轮盘上设有所述106卡盘,所述105齿轮盘安装在所述104工作台上,所述104工作台上设有所述109丝杠,所述109丝杠下端设有齿轮,所述111齿轮与所述105齿轮盘啮合,所述109丝杠上设有110螺母,所述104工作台上设有108光杠,所述109丝杠与所述108光杠上端与所述107固定板连接;所述2滚压总成包括201液压缸支架、204双作用液压缸、202活塞杆、203滚子,所述204双作用液压缸固定在所述201液压缸支架上,所述204双作用液压缸中的所述202活塞杆前端设有203滚子;所述2滚压总成中的所述201液压缸支架与所述1传动总成中的110螺母连接,同时所述2滚压总成中的201液压缸支架与所述1传动总成中的108光杠配合。Referring to Figures 1 to 5, a surface rolling device for shaft parts includes 1 transmission assembly and 2 rolling assemblies, the 1 transmission assembly includes 101 motor, 102 bevel gear 1, 103 bevel gear 2, 104 Worktable, 105 gear discs, 106 chucks, 107 fixed plates, 108 feed rods, 109 leading screws, 110 nuts, gears, 112 transmission shafts, the 101 motor is connected with the 102 bevel gears, and the 102 bevel gears One meshes with the 103 bevel gear 2, the 103 bevel gear 2 is connected with the 112 transmission shaft, the 112 transmission shaft is connected with the 105 gear disc, and the 106 chuck is provided on the 105 gear disc , the 105 gear plate is installed on the 104 workbench, the 109 lead screw is provided on the 104 workbench, the lower end of the 109 lead screw is provided with a gear, and the 111 gear meshes with the 105 gear plate , the 109 lead screw is provided with 110 nuts, the 104 workbench is provided with 108 light rods, the 109 lead screw and the upper end of the 108 light rods are connected with the 107 fixing plate; the 2 rolling assembly 201 hydraulic cylinder support, 204 double-acting hydraulic cylinder, 202 piston rod, 203 roller, the 204 double-acting hydraulic cylinder is fixed on the 201 hydraulic cylinder support, the 202 in the 204 double-acting hydraulic cylinder The front end of the piston rod is provided with 203 rollers; the 201 hydraulic cylinder support in the 2 rolling assembly is connected to the 110 nut in the 1 transmission assembly, and the 201 hydraulic cylinder in the 2 rolling assembly Support cooperates with 108 light rods in the described 1 transmission assembly.

将3工件固定于所述106卡盘上,启动液压系统,所述204双作用液压缸中的所述202活塞杆伸出,所述203滚子压在3工件表面;启动所述101电机,带动所述102锥齿轮一转动,所述102锥齿轮一带动103锥齿轮二转动,通过所述112传动轴带动所述105齿轮盘转动,进而带动所述106卡盘和3工件转动,所述105齿轮盘同时带动所述111齿轮和所述109丝杠转动,进而带动所述110螺母移动,所述110螺母带动所述2滚压总成沿3工件轴向移动;通过上述3工件转动与2滚压总成的移动,对所述3工件表面的滚压;调整101电机的正反转,可以实现对3工件表面的反复,根据需要对3工件表面滚压一遍或多遍,滚压结束后关闭所述101电机,所述3工件和所述2滚压总成停止运动,调整液压系统,控制所述202活塞杆退回,关闭液压系统,取下3工件。Fix the 3 workpiece on the 106 chuck, start the hydraulic system, the 202 piston rod in the 204 double-acting hydraulic cylinder stretches out, and the 203 roller presses on the surface of the 3 workpiece; start the 101 motor, Drive the 102 bevel gears to rotate, the 102 bevel gears to drive the 103 bevel gears to rotate, drive the 105 gear discs to rotate through the 112 transmission shaft, and then drive the 106 chucks and 3 workpieces to rotate. The 105 gear plate simultaneously drives the 111 gear and the 109 lead screw to rotate, and then drives the 110 nut to move, and the 110 nut drives the 2 rolling assembly to move axially along the 3 workpieces; 2. The movement of the rolling assembly, rolling on the surface of the 3 workpieces; adjusting the positive and negative rotation of the 101 motor can realize the repetition of the surface of the 3 workpieces, rolling the surface of the 3 workpieces once or more times according to the needs, rolling Close described 101 motors after finishing, described 3 workpieces and described 2 rolling assemblies stop motion, adjust hydraulic system, control described 202 piston rods to retreat, close hydraulic system, take off 3 workpieces.

上述只是本实用新型的具体使用例子,并不能因其而限制本实用新型的保护范围,本领域技术人员在本实用新型范围之内进行的通常变化和替换都应包含在本实用新型保护范围之内。Above-mentioned is only the concrete use example of the present utility model, can not limit the scope of protection of the present utility model because of it, the general change and replacement that those skilled in the art carry out within the scope of the utility model all should be included in the scope of protection of the utility model Inside.

Claims (4)

1. a kind of rotary type workpiece surface rolling device, which is characterized in that including feeding assembly and rolling assembly, the feeding Assembly include motor, bevel gear one, bevel gear two, workbench, toothed disc, chuck, fixed plate, feed rod, lead screw, nut, gear, Transmission shaft, the motor are connect with the bevel gear one, and the bevel gear one engages with the bevel gear two, the bevel gear two With the transmission axis connection, the transmission shaft is connect with the toothed disc, and the toothed disc is equipped with the chuck, the gear Disk is installed on the workbench, the workbench be equipped with the lead screw, the lead screw lower end be equipped with gear, the gear with The toothed disc engagement, the lead screw are equipped with nut, and the workbench is equipped with feed rod, the lead screw and the feed rod upper end It is connect with the fixed plate;The rolling assembly includes hydraulic cylinder leg, double acting hydraulic cylinder, piston rod, roller, the double cropping It is fixed on the hydraulic cylinder leg with hydraulic cylinder, the piston rod front end in the double acting hydraulic cylinder is equipped with roller, institute It states double acting hydraulic cylinder and provides power by hydraulic system;The hydraulic cylinder leg and the feeding assembly in the rolling assembly In nut connection, while it is described rolling assembly in hydraulic cylinder leg and it is described feeding assembly in feed rod cooperate.
2. a kind of rotary type workpiece surface rolling device according to claim 1, which is characterized in that the motor driven The bevel gear one rotates, and the bevel gear one drives the bevel gear two to rotate, to drive the toothed disc, the chuck Rotation, while gear described in the gear dish driving rotates, the gear drives the lead screw to rotate, described in the lead screw driving Nut moves up and down, and the nut drives the rolling assembly to move up and down.
3. a kind of rotary type workpiece surface rolling device according to claim 1, which is characterized in that the rolling assembly In the double acting hydraulic cylinder on there are one, it is described hydraulic and when there are two or more to be for the hydraulic cylinder Cylinder is uniformly distributed along the chuck rotation axis.
4. a kind of rotary type workpiece surface rolling device according to claim 1, which is characterized in that the roller is rolling Wheel, ball or roller.
CN201820691931.4U 2018-05-10 2018-05-10 A kind of rotary type workpiece surface rolling device Expired - Fee Related CN208214713U (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393650A (en) * 2018-05-10 2018-08-14 济南大学 A kind of rotary type workpiece surface rolling device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108393650A (en) * 2018-05-10 2018-08-14 济南大学 A kind of rotary type workpiece surface rolling device

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