CN208195620U - A kind of electroslag remelting hollow steel ingot consutrode group assembling complete set of equipments - Google Patents
A kind of electroslag remelting hollow steel ingot consutrode group assembling complete set of equipments Download PDFInfo
- Publication number
- CN208195620U CN208195620U CN201820135353.6U CN201820135353U CN208195620U CN 208195620 U CN208195620 U CN 208195620U CN 201820135353 U CN201820135353 U CN 201820135353U CN 208195620 U CN208195620 U CN 208195620U
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- Prior art keywords
- consutrode
- dummy electrode
- support frame
- group
- steel ingot
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 19
- 239000010959 steel Substances 0.000 title claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000001816 cooling Methods 0.000 claims abstract description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims abstract description 7
- 239000007787 solid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 239000002893 slag Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005242 forging Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007499 fusion processing Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model discloses a kind of electroslag remelting hollow steel ingot consutrode groups to assemble complete set of equipments, consutrode support frame is vertically arranged, lower part is connect with horizontal positioned pedestal, consutrode support frame side is concave arc structure, and two consutrode support frames are oppositely arranged and are fixedly connected by positioning device;Consutrode group pressing plate is tortuous bow shape, middle section is semicircle shape, two consutrode group pressing plates are oppositely arranged in the middle part of two consutrode support frames, positioning vertical column is arranged at the not closed circle of middle section composition, consutrode is arranged between consutrode support frame and consutrode group pressing plate, positioning vertical column lower part is connected with pedestal, and water cooling dummy electrode center is inserted on top；Water cooling dummy electrode lower part is fixed with terminal pad, and terminal pad lower part is fixed with small dummy electrode, small dummy electrode and consutrode to positive welding.The present invention can be realized accurate welding, ensure that the safety and even running of production, improves lumber recovery and efficiency, improve economic benefit.
Description
Technical field
The utility model belongs to electroslag smelting casting technical field, and in particular to a kind of electroslag remelting hollow steel ingot consutrode
Group assembling complete set of equipments.
Background technique
It is increasing to the size requirement of tubular heavy forging with the rapid development of modern industry science and technology, while to quality
It is required that higher and higher.Traditional tubular heavy forging is all the production that hollow forging is carried out using solid plain ingot casting, the disadvantage is that punching
Hole process causes lot of materials to waste；Heating for multiple times, multi-process deformation are easy to change steel ingot internal organizational structure, influence product
Quality；It is difficult to ultra-large type forging, is not easy to guarantee the uniformity of the precision of product and material.Current hollow electroslag remelting technique
It is the important method for producing hollow ingot.
The production process of hollow electroslag ingot are as follows: the clinker of melting, consutrode group are filled in copper T-type water mold
One end is inserted into slag；Pass through the forming circuits such as consutrode group, slag, metal bath, solidification steel ingot, bottom water case；In this time
It is passed through electric energy in road, slag slag bath is made to release a large amount of Joule heat, melts consutrode group end, the drop that end fusing generates
Across slag blanket, T-type crystallizer is fallen into, since the effect of water cooling makes drop quick solidification, gradually forms hollow steel ingot.Hollow electroslag
The features such as Technology For Remelting has process simple, and lumber recovery is high, and product quality is high, and production cost is low.Traditional hollow electroslag remelting
Technology is the method for consutrode group remelting, and the essence of this method is to be welded several consutrodes one by one with dummy electrode
It connects, the process of electroslag remelting is carried out in T-type crystallizer, but since the general length of consutrode group is longer, in fusion process
In easily cause eccentric phenomena with the decline of electrode group, and steel ingot is higher, eccentric more serious.So this technique production
Operation and control are very complicated, and be easy to cause safety problem, therefore there is an urgent need to a kind of new electroslag remelting hollow steel ingot use
Electrode group assembles equipment to solve the problems, such as this.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of electroslag remelting hollow steel ingot consumable
Electrode group assembles complete set of equipments, and consutrode group present in currently available technology is solved by the equipment precisely to determine
The technical issues of position, safety clearance not can guarantee between consutrode group and crystallizer in fusion process.
The utility model is achieved by the following technical solution:
A kind of electroslag remelting hollow steel ingot consutrode group assembles complete set of equipments, including water cooling dummy electrode, terminal pad, small
Dummy electrode, consutrode, positioning vertical column, consutrode support frame positioning device, consutrode group pressing plate, consutrode support
Frame, connection positioning pin and pedestal;Consutrode support frame is vertically arranged, and lower part passes through connection positioning pin and horizontal positioned pedestal
Connection, consutrode support frame side are concave arc structure, and two consutrode support frames are oppositely arranged and are supported by consutrode
Frame positioning device is fixedly connected, and middle part forms and do not close circular arc;Consutrode group pressing plate is tortuous bow shape, and middle section is
Semicircle shape, four consutrode group pressing plates are oppositely arranged in two consutrode support frame upper/lower terminals, and positioning vertical column is arranged two
At the not closed circle that consutrode group pressing plate middle section is constituted, consutrode is arranged in consutrode support frame and consumable
Between electrode group pressing plate, positioning vertical column lower part is connected with pedestal, and water cooling dummy electrode center is inserted on top；Water cooling dummy electrode lower part with
Terminal pad is fixed, and terminal pad lower part is fixed with small dummy electrode, small dummy electrode and consutrode to positive welding.
Water cooling dummy electrode is hollow tube tubular structure.
The quantity of consutrode is ten, is in arranged in concentric circles, and concentric radius of circle is R1。
Terminal pad lower part is fixed with ten small dummy electrodes, and small dummy electrode is in arranged in concentric circles, concentric circles half in terminal pad
Diameter is R2, and R1=R2。
The utility model has the following beneficial effects: compared with prior art
Consutrode group reasonable Arrangement in the horizontal direction can be reached and be evenly distributed precisely by setting by the utility model
The purpose of positioning, and can be cooperated with this and precisely be welded with small dummy electrode, avoid welding deviation in conventional bonding technique
It is larger to cause eccentric problem, thus in smelting process more even running, and the device can make certainly in the vertical direction
Power pole group is substantially at plumbness so that consutrode group during decline with the gap between crystallizer wall
It remains unchanged, ensure that the safety of production process, improve lumber recovery and efficiency, further improve economic benefit.
Detailed description of the invention
Fig. 1 is that the utility model electroslag remelting hollow steel ingot consutrode group assembles 3-D effect schematic diagram；
Fig. 2 is that the utility model electroslag remelting hollow steel ingot consutrode group assembles complete set of equipments part schematic diagram；
Fig. 3 is that the utility model electroslag remelting hollow steel ingot consutrode group assembles section enlarged diagram.
Serial number in figure: 1, water cooling dummy electrode；2, terminal pad；3, small dummy electrode；4, consutrode；5, positioning vertical column；6, certainly
Power pole support frame positioning device；7, consutrode group pressing plate；8, consutrode support frame；9, positioning pin is connected；10, pedestal.
Specific embodiment
The technical solution of the utility model is further described by way of example and in conjunction with the accompanying drawings.
Embodiment: shown in referring to figure 1, figure 2 and figure 3, a kind of electroslag remelting hollow steel ingot is complete with the assembling of consutrode group
Equipment, including the positioning of water cooling dummy electrode 1, terminal pad 2, small dummy electrode 3, consutrode 4, positioning vertical column 5, consutrode support frame
Device 6, consutrode group pressing plate 7, consutrode support frame 8, connection positioning pin 9 and pedestal 10;Consutrode support frame 8 is vertical
Setting, lower part are connect by connection positioning pin 9 with horizontal positioned pedestal 10, and 8 side of consutrode support frame is concave arc structure,
Two consutrode support frames 8 are oppositely arranged to be fixedly connected by consutrode support frame positioning device 6, and middle part is formed not
Close circular arc;Consutrode group pressing plate 7 is tortuous bow shape, and middle section is semicircle shape, and four consutrode group pressing plates 7 are set in opposite directions
It sets in two consutrode support frames, 8 upper/lower terminal, two consutrode group pressing plates, 7 middle section composition is arranged in positioning vertical column 5
Not at closed circle, consutrode 4 is arranged between consutrode support frame 8 and consutrode group pressing plate 7, consutrode 4
Quantity be ten and be in arranged in concentric circles, concentric radius of circle be R1,5 lower part of positioning vertical column is connected with pedestal 10, and water is inserted on top
Cold 1 center of dummy electrode；Water cooling dummy electrode 1 is hollow tube tubular structure, and 1 lower part of water cooling dummy electrode and terminal pad 2 are fixed, terminal pad
2 lower parts are fixed with ten small dummy electrode 3, and small dummy electrode 3 is in arranged in concentric circles in terminal pad 2, and concentric radius of circle is R2, and R1=
R2,Small dummy electrode 3 is with consutrode 4 to positive welding, the consutrode 4, positioning vertical column 5, consutrode support frame positioning device
6, consutrode group pressing plate 7, consutrode support frame 8, connection positioning pin 9, pedestal 10 are fixed as one, and can be considered vertical to position
Column 5 is axis, rotates along water cooling dummy electrode 1 and adjusts angle, to choose after proper angle with the small dummy electrode 3 in top completely to positive welding
It forms.
Embodiment is not constituted and protects model to the utility model only to facilitate understand the technical solution of the utility model
The limitation enclosed, it is all without departing from technical solutions of the utility model perhaps according to the technical essence of the utility model to top
Any simple modification, equivalent change and modification made by case, still fall within scope of protection of the utility model.
Claims (4)
1. a kind of electroslag remelting hollow steel ingot assembles complete set of equipments with consutrode group, it is characterised in that: including water cooling dummy electrode
(1), terminal pad (2), small dummy electrode (3), consutrode (4), positioning vertical column (5), consutrode support frame positioning device (6), from power consumption
Pole group pressing plate (7), consutrode support frame (8), connection positioning pin (9) with pedestal (10);(8) consutrode support frame is vertically arranged, under
Portion by connect positioning pin (9) (10) connect with horizontal positioned pedestal, consutrode support frame (8) side be concave arc structure, two
(6) (8) consutrode support frame is oppositely arranged is fixedly connected by consutrode support frame positioning device, middle part forms and do not seal
Close circular arc;(7) consutrode group pressing plate is tortuous bow shape, middle section is semicircle shape, (7) four consutrode group pressing plates are set in opposite directions
Set that (8) (5) two consutrode group pressing plates (7) middle section structure is arranged in upper/lower terminal, positioning vertical column in two consutrode support frames
At not closed circle at, consutrode be (4) arranged in consutrode support frame (8) with consutrode group pressing plate (7) between, positioning
(5) (10) lower part is connected column with pedestal, and water cooling dummy electrode (1) center is inserted on top；(1) lower part and terminal pad are (2) solid for water cooling dummy electrode
Fixed, (2) (3) lower part is fixed with small dummy electrode to terminal pad, and small dummy electrode is (3) with consutrode (4) to positive welding.
2. electroslag remelting hollow steel ingot according to claim 1 assembles complete set of equipments with consutrode group, it is characterised in that:
(1) water cooling dummy electrode is hollow tube tubular structure.
3. electroslag remelting hollow steel ingot according to claim 2 assembles complete set of equipments with consutrode group, it is characterised in that:
The quantity of consutrode (4) is ten, is in arranged in concentric circles, and concentric radius of circle is R1。
4. electroslag remelting hollow steel ingot according to claim 3 assembles complete set of equipments with consutrode group, it is characterised in that:
(2) (3) lower part is fixed with ten small dummy electrodes to terminal pad, and it is in arranged in concentric circles, concentric circles half that small dummy electrode is (3) (2) upper in terminal pad
Diameter is R2, and R1=R2。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820135353.6U CN208195620U (en) | 2018-01-26 | 2018-01-26 | A kind of electroslag remelting hollow steel ingot consutrode group assembling complete set of equipments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820135353.6U CN208195620U (en) | 2018-01-26 | 2018-01-26 | A kind of electroslag remelting hollow steel ingot consutrode group assembling complete set of equipments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208195620U true CN208195620U (en) | 2018-12-07 |
Family
ID=64534432
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820135353.6U Withdrawn - After Issue CN208195620U (en) | 2018-01-26 | 2018-01-26 | A kind of electroslag remelting hollow steel ingot consutrode group assembling complete set of equipments |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208195620U (en) |
-
2018
- 2018-01-26 CN CN201820135353.6U patent/CN208195620U/en not_active Withdrawn - After Issue
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 225721 No.1, west side of Xingda Avenue, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province Patentee after: Jiangsu Xinghuo Special Steel Group Co.,Ltd. Address before: 225721 No.1, west side of Xingda Avenue, Dainan Town, Xinghua City, Taizhou City, Jiangsu Province Patentee before: JIANGSU XIHU SPECIAL STEEL Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20181207 Effective date of abandoning: 20240213 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20181207 Effective date of abandoning: 20240213 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |