CN208184727U - A kind of sucker rod intelligent checking system - Google Patents
A kind of sucker rod intelligent checking system Download PDFInfo
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- CN208184727U CN208184727U CN201820356010.2U CN201820356010U CN208184727U CN 208184727 U CN208184727 U CN 208184727U CN 201820356010 U CN201820356010 U CN 201820356010U CN 208184727 U CN208184727 U CN 208184727U
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- sucker rod
- blanking
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Abstract
The utility model relates to oil and gas development sucker rod technical fields, specifically, being related to a kind of sucker rod intelligent checking system.Including charging equipment, detection device and blanking equipment, the detection device is between charging equipment and blanking equipment;The detection device includes shell and setting testing agency inside the shell and host computer;The testing agency includes firm banking, fixed lifting fine-turning device, support frame and sucker rod detector on the fixed base.The utility model can not only substantially reduce the labor intensity of testing staff, and improve working efficiency makes the quality of sucker rod finished product be guaranteed moreover, detection accuracy is high, provide a strong guarantee for the oil producing operation in later period.
Description
Technical field
The utility model relates to oil and gas development sucker rod technical fields, specifically, being related to a kind of sucker rod intelligently inspection
Examining system.
Background technique
Sucker rod is common one of the component in oil field, is the important composition component of pumping unit, it connects oil well pump and plunger,
Play the role of transmitting power, therefore, it is very crucial that the mechanical property of sucker rod comes institute to the quality of product.With oil field equipment
The case where increase of service life, sucker rod abrasion is scrapped, constantly occurs, and the material of sucker rod, processing technology and formal parameter
Deng can all influence its service life in actual use.Whether the geomery of the body of rod, which conforms to the standard, has seriously affected the power of product
Property is learned, therefore, Form and position error detection is also a ring particularly important in sucker rod quality testing.
With China's expanding economy, sucker rod enterprise manufacture level is also being continuously improved, domestic some advanced processing
Enterprise has introduced a large amount of automatically processing device.With the raising of country's scientific and technological level, especially computer technology and detection
The rapid development of technology, advanced detection means are possibly realized, for example, early in terms of for sucker rod carrying out flaw detection have been achieved with entirely
Automation.Moreover, carrying out entire detection process after being simply transformed to defect-detecting equipment can complete in the production line.Automate sum number
On the one hand the detection means of word substantially increases the accuracy of detection, on the other hand save manpower and material resources, digitize simultaneously
Testing result deposit computer after by analysis research can be used as the foundation of subsequent production technique adjustment.Although automation inspection
Survey has so important meaning in processing industry, but there is no substitution artificial detection means completely for automatic detection now.
Now, the Form and position error of sucker rod still needs artificial detection.Quality People operates gauge to sucker rod bar
Whether qualification is judged body outer dimension, and this traditional way is not only time-consuming and laborious, is easy to cause to damage to the body of rod, but also
Have the defects that on testing principle following great: 1, whether carrying out judgement using gauge, can only to detect sucker rod qualified, can not
Measure the specific value size of Form and position error;2, since detection process is manual measurement, and operation difficulty is bigger, therefore by
The subjective factor of worker operation proficiency, working attitude, mood etc. is affected, and testing result is not accurate enough;3, detection means
Relevant criterion is not met, or even does not meet the related definition of Form and position error;4, it can only be inspected by random samples since detection is complicated for operation.Due to passing
Unite artificial detection it is inaccurate, not comprehensively, testing result lack repeatability, so be difficult as product whether He Ge foundation, from
And cause enterprise quite passive in terms of product quality.
Domestic and foreign scholars are quite mature for the research of machine components Form and position error detection, and many companies also already open
The pertinent instruments of Form and position error detection, such as roundness measuring equipment and three-coordinates measuring machine are sent out.However, sucker rod Form and position error detection tool
There is its particularity, cannot directly be applicable in roundness measuring equipment and three-coordinates measuring machine and automatic detection is carried out to sucker rod.Reason has as follows
Several points: first, roundness measuring equipment and three-coordinates measuring machine can only detect small-sized slewing parts, especially require revolution class zero
The height of part cannot be too high, simultaneously, it is desirable that part to be detected is fixed on rotary table, and is had to the placement position of part
Strict requirements, may be fixed on the workbench of these instruments by 10 meters or more easily of the length of common sucker rod;The
Two, Form and position error, which is carried out, using three-coordinates measuring machine and roundness measuring equipment detects, sucker rod production very high to the requirement for detecting environment
It is shaken under environment larger, it is difficult to complete measurement;Third, roundness measuring equipment and three-coordinates measuring machine are measurement slewing parts morpheme size
All purpose instrument, do not have specificity.Although their testing result confidence level is very high, since it is desired that before detection repeatedly
The position of testee is adjusted, detection speed is very slow, can only still be sampled detection.Therefore, existing detection device cannot
Reach the requirement that enterprise carries out automatic detection to sucker rod Form and position error, needs to develop a kind of instrument for being exclusively used in sucker rod detection
Device equipment.
Utility model content
The purpose of the utility model is to provide a kind of sucker rod intelligent checking systems, to solve above-mentioned technical problem.
To achieve the goals above, the utility model uses following technical scheme:
A kind of sucker rod intelligent checking system, it is characterised in that: including charging equipment, detection device and blanking equipment, institute
Detection device is stated between charging equipment and blanking equipment;
The charging equipment include along sucker rod axial direction traffic direction setting feeding motor bracket and with feeding electricity
Machine support stock shelf disposed in parallel;The top of the feeding motor bracket is uniformly fixedly installed with several feeding motors, often
Material roller is fixedly installed on the line shaft of a feeding motor, the upper material roller is equipped with cricoid V-shaped groove;The feeding
Frame includes two rows of columns and the mandril that is fixed in two rows of column tops, and the mandril is remote lower than it close to the inner end of feeding motor
Outer end from feeding motor;The feeding stirring axis being arranged along sucker rod axial direction traffic direction is hinged on the inner end of mandril,
Several feeding material rotating plates and drive link are uniformly fixed on the feeding stirring axis;The lower section of the feeding stirring axis is equipped with
The piston rod top end of feeding stirring cylinder, the feeding stirring cylinder is hinged on the bottom end of drive link;
The detection device includes the shell and setting testing agency inside the shell and host computer of box-type;It is described
The front panel of shell is equipped be connected with host computer display screen and operation button panel;It is set on the downside of the front panel
There is horizontal station, the keyboard and mouse being connected with host computer are placed on the station;The left side of the shell
Mutual corresponding position is respectively equipped with sucker rod perforation on plate and right side plate;The testing agency includes firm banking, is fixed on
Lifting fine-turning device, support frame and sucker rod detector on firm banking, the bottom of support frame as described above are fixed on lifting fine tuning
In the telescopic rod top end of device;On the support frame, the detection being parallel to each other including several is first for the sucker rod detector assembly
Part seat and the attachment base being connected between each detecting element seat are respectively provided with the different inspections of detection on each detecting element seat
The detecting element of item is surveyed, each detecting element is connected with host computer respectively;In the detecting element seat and attachment base
The heart is equipped with through-hole, and each through-hole is connected to form sucker rod channel;
The blanking equipment include along sucker rod axial direction traffic direction setting blanking motor bracket and with blanking electricity
Machine support material frame disposed in parallel;The top of the blanking motor bracket is uniformly fixedly installed with several blanking motors, each
Lower material roller is fixedly installed on the line shaft of blanking motor, the lower material roller is equipped with cricoid V-shaped groove;The material frame packet
Include the rejected product material frame positioned at the qualified product material frame in outside and positioned inside;The rejected product material frame is close to blanking motor branch
Blanking tilting trestle is installed, the blanking tilting trestle includes under the setting of sucker rod axial direction traffic direction on the column of frame side
Expect that the blanking material rotating plate of stirring axis and several and blanking stirring axis vertical connection, the blanking stirring axis are hinged on rejected product
For material frame at the top of the column of blanking motor bracket side, the blanking material rotating plate is located at the side of lower material roller, and its outer end
Equipped with shackle link corresponding with the V-shaped groove on lower material roller;Blanking stirring gas is provided with below at least one blanking material rotating plate
The piston rod top end of cylinder, the blanking stirring cylinder is hinged on blanking material rotating plate;The open top of the qualified product material frame,
Column top close to rejected product material frame is equipped with gantry;The gantry includes the cross along the setting of sucker rod axial direction traffic direction
To axis and several longitudinal rods to connect with transverse axis, the lateral shaft is hinged on the top of corresponding column, the longitudinal direction
The front end of bar is overlapped on rejected product material frame at the top of the column of blanking motor bracket side;The lower section of at least one longitudinal rod
It is provided with gantry control cylinder, the piston rod top end of the gantry control cylinder is hinged on longitudinal rod;
The sucker rod of the sucker rod channel and the left and right sides perforation be located at same axial line on, and with upper material roller, under
The V-shaped groove of material roller aligns.
Preferably, the both ends in the sucker rod channel are respectively equipped with sucker rod entrance and sucker rod outlet, the sucker rod
Entrance and sucker rod outlet are horn-like structure.
Preferably, inclined supporting beam, the support are equipped in the middle part of the qualified product material frame and rejected product material frame
Soft pad is respectively and fixedly provided on the top surface of beam.
Preferably, it is cased with cushion respectively on the outer heel post of the qualified product material frame and the outer heel post of rejected product material frame
Sleeve.
The utility model has the advantages that compared with prior art, the utility model is perforated sucker rod axis from sucker rod by charging equipment
To entering sucker rod channel, while sucker rod travels through sucker rod channel, each inspection for being mounted on detecting element seat
It surveys element and the multinomial detections such as length, straightness, circularity and diameter is carried out to sucker rod, testing result is sent to host computer record
It saves, and is shown by display screen;After sucker rod is pierced by from sucker rod outlet and corresponding sucker rod, set into blanking
Standby, the sucker rod after will test by blanking equipment is sent into qualified product material frame or rejected product material frame.The utility model can not only
The labor intensity of testing staff is enough substantially reduced, improving working efficiency moreover, detection accuracy is high makes the quality of sucker rod finished product
It is guaranteed, is provided a strong guarantee for the oil producing operation in later period.
Detailed description of the invention
Fig. 1 is a kind of overlooking structure diagram of embodiment of the utility model;
Fig. 2 is the structural schematic diagram of charging equipment described in the utility model;
Fig. 3 is the external structure schematic diagram of detection device described in the utility model;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the structural schematic diagram of testing agency described in the utility model;
Fig. 6 is the structural schematic diagram of blanking equipment described in the utility model.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Referring to Fig.1, sucker rod intelligent checking system described in the utility model, including charging equipment 1,2 and of detection device
Blanking equipment 3, the detection device 2 is between charging equipment 1 and blanking equipment 3;
As shown in Fig. 2, the charging equipment 1 includes the feeding motor bracket 17 being arranged along sucker rod axial direction traffic direction
And with the stock shelf 11 disposed in parallel of feeding motor bracket 17;The top of the feeding motor bracket 17 is uniformly fixedly installed with
Several feeding motors 16 are fixedly installed with material roller 15, the upper material roller on the line shaft of each feeding motor 16
15 are equipped with cricoid V-shaped groove;The stock shelf 11 includes two rows of columns and the mandril 11A being fixed in two rows of column tops, institute
Mandril 11A is stated close to the inner end of feeding motor 16 lower than its outer end far from feeding motor 16;It is hinged on the inner end of mandril 11A
There is the feeding stirring axis 14 being arranged along sucker rod axial direction traffic direction, is uniformly fixed with several on the feeding stirring axis 14
Feeding material rotating plate 13 and drive link 12;The lower section of the feeding stirring axis 14 is equipped with feeding stirring cylinder 18, and the feeding turns over
The piston rod top end of material cylinder 18 is hinged on the bottom end of drive link 12.When feeding, driven by operation feeding stirring cylinder 18
Dynamic feeding material rotating plate 13 send the sucker rod being placed on mandril 11A in the V-shaped groove of supreme material roller 15, by each feeding motor
16 drive corresponding upper material roller 15 to rotate, and then sucker rod is driven to enter detection device 2.
As in Figure 3-5, the shell 21 of the detection device 2 including box-type and the detection machine being arranged in shell 21
Structure and host computer 25;The front panel of the shell 21 is equipped be connected with host computer 25 display screen 22 and operation button
Panel 23;The downside of the front panel is equipped with horizontal station 24, is placed with and host computer 25 on the station 24
The keyboard and mouse being connected;Mutual corresponding position is respectively equipped with sucker rod and wears on the left plate and right side plate of the shell 21
Hole 26;The testing agency includes firm banking 214, the lifting fine-turning device being fixed on firm banking 214 27, support frame 28
With sucker rod detector, the bottom of support frame as described above 28 is fixed in the telescopic rod top end of lifting fine-turning device 27;The oil pumping
Bar detector is assemblied on support frame 28, the detecting element seat 212 that is parallel to each other including several and is connected to each detecting element
Attachment base between seat 212 is respectively provided with the detecting element for detecting different detections on each detecting element seat 212
29, each detecting element 29 is connected with host computer 25 respectively;The center of the detecting element seat 212 and attachment base is all provided with
There is through-hole, each through-hole is connected to form sucker rod channel 211.The both ends in the sucker rod channel 211 are respectively equipped with sucker rod and enter
Mouth 210 and sucker rod outlet 213, the sucker rod entrance 210 and sucker rod outlet 213 are horn-like structure.
As shown in fig. 6, the blanking equipment 3 includes the blanking motor bracket 31 being arranged along sucker rod axial direction traffic direction
And with the material frame disposed in parallel of blanking motor bracket 31;The top of the blanking motor bracket 31 is uniformly fixedly installed with several
A blanking motor 33 is fixedly installed with lower material roller 34 on the line shaft of each blanking motor 33, and the lower material roller 34 is set
There is cricoid V-shaped groove;The material frame includes the rejected product material frame 36 positioned at the qualified product material frame 39 in outside and positioned inside;Institute
It states rejected product material frame 36 and blanking tilting trestle, the blanking tilting trestle is installed on the column of 31 side of blanking motor bracket
Including the blanking stirring axis 32A being arranged along sucker rod axial direction traffic direction and several and blanking stirring axis 32A vertical connection
Blanking material rotating plate 32, the blanking stirring axis 32A are hinged on rejected product material frame 36 close to the vertical of 31 side of blanking motor bracket
Column top, the blanking material rotating plate 32 is located at the side of lower material roller 34, and its outer end is equipped with and the V-shaped groove on lower material roller 34
Corresponding shackle link;The lower section of at least one blanking material rotating plate 32 is provided with blanking stirring cylinder 311, the blanking stirring gas
The piston rod top end of cylinder 311 is hinged on blanking material rotating plate 32;The open top of the qualified product material frame 39, close to unqualified
The column top of product material frame 36 is equipped with gantry 35;The gantry include along sucker rod axial direction traffic direction setting lateral shaft and
Several longitudinal rods to connect with transverse axis, the lateral shaft are hinged on the top of corresponding column, before the longitudinal rod
End is overlapped on rejected product material frame 36 at the top of the column of 31 side of blanking motor bracket;It is set below at least one longitudinal rod
It is equipped with gantry control cylinder 38, the piston rod top end of the gantry control cylinder 38 is hinged on longitudinal rod.The qualified product material
The middle part of frame 39 and rejected product material frame 36 is equipped with inclined supporting beam, is respectively and fixedly provided with soft pad on the top surface of the supporting beam
310.It is cased with cushion sleeve 37 respectively on the outer heel post of the qualified product material frame 39 and the outer heel post of rejected product material frame 36.
The design of soft pad 310 and cushion sleeve 37 can avoid the friction of sucker rod surface and material frame when sucker rod is fallen into material frame
Sucker rod is caused to damage.
The sucker rod perforation 26 in the sucker rod channel 211 and the left and right sides is located on same axial line, and rolls with feeding
The V-shaped groove for taking turns 15, lower material roller 34 aligns.
The sucker rod for completing detection from detection device 2 is axially sent on lower material roller 34, in the drive of blanking motor 33
Under dynamic, sucker rod is axially run to designated position;If the sucker rod is detection qualified product, gantry control cylinder 38 does not work,
Gantry 35 is not turned on, and is operated blanking stirring cylinder 311, is stretched out its piston rod upwards, is lifted blanking material rotating plate 32, is turned over by blanking
Flitch 32 lifts sucker rod out of lower material roller 34 V slot, and pushes forward, and sucker rod rolls forward passes through gantry 35,
It falls into qualified product material frame 39;If the sucker rod be detection rejected product, operate gantry control cylinder 38, make its piston rod to
Upper stretching, lifts the longitudinal rod of gantry 35, then operates blanking stirring cylinder 311, stretches out its piston rod upwards, and lifting blanking is turned over
Sucker rod is lifted out of lower material roller 34 V slot by blanking material rotating plate 32, and pushed forward by flitch 32, and sucker rod is forward
It falls into rejected product material frame 36.
The course of work of sucker rod intelligent checking system described in the utility model is summarized as follows:
The utility model is perforated sucker rod axially into sucker rod channel 211 from sucker rod by charging equipment 1, is being taken out
While beam hanger travels through sucker rod channel 211, each detecting element 29 on detecting element seat 212 is mounted on to sucker rod
The multinomial detections such as length, straightness, circularity and diameter are carried out, testing result is sent to the record of host computer 25 and saves, and passes through
Display screen 22 is shown;After sucker rod is pierced by from sucker rod outlet and corresponding sucker rod, into blanking equipment, set by blanking
Sucker rod after will test for 3 is sent into qualified product material frame 39 or rejected product material frame 36.The utility model can not only be significantly
The labor intensity of testing staff is reduced, improving working efficiency protects the quality of sucker rod finished product moreover, detection accuracy is high
Card provides a strong guarantee for the oil producing operation in later period.
The above is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all benefits
The equivalent structure made by the utility model specification and accompanying drawing content is directly or indirectly used in other relevant technology necks
Domain, similarly within the scope of patent protection of the utility model.
Claims (4)
1. a kind of sucker rod intelligent checking system, it is characterised in that: including charging equipment (1), detection device (2) and blanking equipment
(3), the detection device (2) is located between charging equipment (1) and blanking equipment (3);
The charging equipment (1) includes the feeding motor bracket (17) and and feeding being arranged along sucker rod axial direction traffic direction
Electric machine support (17) stock shelf disposed in parallel (11);The top of the feeding motor bracket (17) is uniformly fixedly installed with several
A feeding motor (16) is fixedly installed with material roller (15) on the line shaft of each feeding motor (16), the feeding rolling
It takes turns (15) and is equipped with cricoid V-shaped groove;The stock shelf (11) includes two rows of columns and the mandril that is fixed in two rows of column tops
(11A), the mandril (11A) are lower than its outer end far from feeding motor (16) close to the inner end of feeding motor (16);In mandril
The feeding stirring axis (14) being arranged along sucker rod axial direction traffic direction, the feeding stirring axis are hinged on the inner end of (11A)
(14) several feeding material rotating plates (13) and drive link (12) are uniformly fixed on;It is set below the feeding stirring axis (14)
There is feeding stirring cylinder (18), the piston rod top end of the feeding stirring cylinder (18) is hinged on the bottom end of drive link (12)
On;
The detection device (2) includes the testing agency and computer master of the shell (21) and setting of box-type in shell (21)
Machine (25);The front panel of the shell (21) is equipped be connected with host computer (25) display screen (22) and operation button face
Plate (23);The downside of the front panel is equipped with horizontal station (24), is placed with and computer master on the station (24)
The keyboard and mouse that machine (25) is connected;Mutual corresponding position is respectively equipped on the left plate and right side plate of the shell (21)
Sucker rod perforates (26);The testing agency includes firm banking (214), the lifting being fixed on firm banking (214) fine tuning
Device (27), support frame (28) and sucker rod detector, the bottom of support frame as described above (28) are fixed on lifting fine-turning device (27)
Telescopic rod top end on;The sucker rod detector is assemblied on support frame (28), the detection member being parallel to each other including several
Part seat (212) and the attachment base being connected between each detecting element seat (212) are set respectively on each detecting element seat (212)
There is the detecting element (29) for detecting different detections, each detecting element (29) is connected with host computer (25) respectively
It connects;The center of the detecting element seat (212) and attachment base is equipped with through-hole, and each through-hole is connected to form sucker rod channel
(211);
The blanking equipment (3) includes the blanking motor bracket (31) and and blanking along the setting of sucker rod axial direction traffic direction
Electric machine support (31) material frame disposed in parallel;The top of the blanking motor bracket (31) is uniformly fixedly installed with several blankings
Motor (33) is fixedly installed with lower material roller (34) on the line shaft of each blanking motor (33), the lower material roller (34)
Equipped with cricoid V-shaped groove;The material frame includes the rejected product material frame positioned at the qualified product material frame (39) in outside and positioned inside
(36);The rejected product material frame (36) is equipped with blanking tilting trestle, institute on the column of blanking motor bracket (31) side
Stating blanking tilting trestle includes the blanking stirring axis (32A) and several and blanking stirring axis along the setting of sucker rod axial direction traffic direction
The blanking material rotating plate (32) of (32A) vertical connection, the blanking stirring axis (32A) are hinged on rejected product material frame (36) under
At the top of the column for expecting electric machine support (31) side, the blanking material rotating plate (32) is located at the side of lower material roller (34), and outside it
End is equipped with shackle link corresponding with the V-shaped groove on lower material roller (34);It is provided with below at least one blanking material rotating plate (32)
The piston rod top end of blanking stirring cylinder (311), the blanking stirring cylinder (311) is hinged on blanking material rotating plate (32);Institute
The open top for stating qualified product material frame (39) is equipped with gantry (35) close to the column top of rejected product material frame (36);Institute
Stating gantry includes the lateral shaft and several longitudinal rods to connect with transverse axis along the setting of sucker rod axial direction traffic direction, institute
The top that lateral shaft is hinged on corresponding column is stated, the front end of the longitudinal rod is overlapped on rejected product material frame (36) close to blanking electricity
At the top of the column of machine support (31) side;Gantry control cylinder (38), the gantry are provided with below at least one longitudinal rod
The piston rod top end of control cylinder (38) is hinged on longitudinal rod;
The sucker rod of the sucker rod channel (211) and left and right sides perforation (26) is located on same axial line, and rolls with feeding
Take turns (15), the V-shaped groove of lower material roller (34) aligns.
2. sucker rod intelligent checking system according to claim 1, it is characterised in that: the sucker rod channel (211)
Both ends are respectively equipped with sucker rod entrance (210) and sucker rod outlet (213), the sucker rod entrance (210) and sucker rod outlet
It (213) is horn-like structure.
3. sucker rod intelligent checking system according to claim 1, it is characterised in that: the qualified product material frame (39) and not
It is equipped with inclined supporting beam in the middle part of qualified product material frame (36), soft pad (310) are respectively and fixedly provided on the top surface of the supporting beam.
4. sucker rod intelligent checking system according to claim 1, it is characterised in that: outside the qualified product material frame (39)
It is cased with cushion sleeve (37) respectively on heel post and the outer heel post of rejected product material frame (36).
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CN108425668A (en) * | 2018-03-15 | 2018-08-21 | 山东高原圣隆抽油杆有限公司 | A kind of sucker rod intelligent checking system |
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CN108425668A (en) * | 2018-03-15 | 2018-08-21 | 山东高原圣隆抽油杆有限公司 | A kind of sucker rod intelligent checking system |
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