CN208178048U - A kind of oil tank rust-removing and cleaning machine device people - Google Patents
A kind of oil tank rust-removing and cleaning machine device people Download PDFInfo
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- CN208178048U CN208178048U CN201820151157.8U CN201820151157U CN208178048U CN 208178048 U CN208178048 U CN 208178048U CN 201820151157 U CN201820151157 U CN 201820151157U CN 208178048 U CN208178048 U CN 208178048U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 230000003028 elevating effect Effects 0.000 claims description 7
- 238000004064 recycling Methods 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 230000008602 contraction Effects 0.000 abstract 1
- 238000011084 recovery Methods 0.000 description 9
- 239000010865 sewage Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Manipulator (AREA)
- Cleaning In General (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及化工装备技术领域,尤其是涉及一种油罐除锈清洗机器人。The utility model relates to the technical field of chemical equipment, in particular to an oil tank derusting and cleaning robot.
背景技术Background technique
现有的加油站储油钢罐大多埋在地下,只有一到两个孔井可以进入其内部。通常在清洗时,只能由工作人员进入油罐内部进行清洗,但是由于罐体内壁是密闭空间,存在成品油挥发出来残留的易燃易爆介质,且氧气含量低,尤其在部分清洗过程中存在影响职业环境卫生的颗粒和气体,这样会使工作人员进入罐体内部施工存在较高的安全风险。同时由于油罐没有排水管道,清洗后的污垢和污水无法直接排出。现有技术中清洗油罐的设备,它的固定方式来源于两部分,一部分是悬挂装置,另一部分是滚轮,其中有永磁体,可以吸附在金属油罐表面,这种固定方式存在下列缺点:1、固定不稳定,容易磁性不足而掉落;2、受磁吸力的限制,清洗设备中的的冲洗装置不能采用很高的压力,影响其清洗效果和效率。清洗设备的清洗工作由吸盘进行,一面喷射高压水,同时将污水吸走,这样工作存在下列缺点:高压喷射会产生反作用力,使清洗设备脱离工作壁面,影响清洗工作;2、清洗设备固定在工作壁面上依靠的是滚轮中的永磁体的磁力,磁力受到磁铁自身以及金属壁面厚度的影响,是有限的,而喷射产生的反作用力不能超过这个界限,否则设备会脱落。Most of the existing gas station oil storage steel tanks are buried underground, and only one or two wells can enter the interior. Usually, when cleaning, only the staff can enter the inside of the oil tank for cleaning, but because the inner wall of the tank is a closed space, there are residual flammable and explosive media volatilized from the finished oil, and the oxygen content is low, especially during part of the cleaning process There are particles and gases that affect occupational environmental hygiene, which will cause high safety risks for workers to enter the tank for construction. At the same time, since the oil tank has no drainage pipe, the dirt and sewage after cleaning cannot be discharged directly. The equipment for cleaning oil tanks in the prior art is fixed in two parts, one is a suspension device, and the other is a roller, which has a permanent magnet that can be adsorbed on the surface of a metal oil tank. This fixing method has the following disadvantages: 1. The fixation is unstable, and it is easy to fall due to insufficient magnetism; 2. Due to the limitation of magnetic attraction, the washing device in the cleaning equipment cannot use high pressure, which will affect its cleaning effect and efficiency. The cleaning work of the cleaning equipment is carried out by the suction cup, which sprays high-pressure water on one side and sucks the sewage away at the same time. This kind of work has the following disadvantages: high-pressure spraying will produce a reaction force, which will make the cleaning equipment detached from the working wall and affect the cleaning work; 2. The cleaning equipment is fixed on The working wall relies on the magnetic force of the permanent magnet in the roller. The magnetic force is limited by the magnet itself and the thickness of the metal wall, and the reaction force generated by the jet cannot exceed this limit, otherwise the equipment will fall off.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种组装简单、固定稳定,并且提高清洗效率的油罐除锈清洗机器人。The technical problem to be solved by the utility model is to provide an oil tank derusting and cleaning robot that is simple to assemble, fixed and stable, and improves cleaning efficiency.
本实用新型所采用的技术方案是,一种油罐除锈清洗机器人,包括若干轨道模块、机器人本体、与机器人本体连接的增压设备、与机器人本体连接的真空设备以及与轨道模块和机器人本体连接的控制系统,轨道模块包括轨道,轨道为工字型结构,机器人本体包括卡接在轨道上的第一运动机构,该第一运动机构为C字型结构。The technical solution adopted by the utility model is an oil tank derusting and cleaning robot, including several track modules, a robot body, a booster device connected to the robot body, a vacuum device connected to the robot body, and a track module and the robot body In the connected control system, the track module includes a track, and the track is an I-shaped structure, and the robot body includes a first kinematic mechanism clamped on the track, and the first kinematic mechanism is a C-shaped structure.
本实用新型的有益效果是:通过将若干轨道模块以及机器人本体放入油罐内进行简单组装就可以使用,避免了因为油罐入口狭窄无法使用的问题,该油罐除锈清洗机器人仅仅在组装时需要工作人员辅助,清洗时完全由机器人本身进行,保护了工作人员的安全和健康,将轨道设计为工字型结构,使C字型结构的第一运动机构卡接在轨道上,该种固定机器人本体的方式很稳定,避免了采用磁铁吸附的方法,不会出现掉落的情况,也不会受到磁吸力的限制,提高了清洗效果和清洗效率。The beneficial effect of the utility model is that it can be used simply by putting several track modules and the robot body into the oil tank for simple assembly, avoiding the problem that the oil tank entrance is narrow and cannot be used. Staff assistance is needed when cleaning, and the cleaning is completely performed by the robot itself, which protects the safety and health of the staff. The track is designed as an I-shaped structure, so that the first movement mechanism of the C-shaped structure is clamped on the track. The way of fixing the robot body is very stable, avoiding the method of magnet adsorption, it will not fall, and it will not be limited by the magnetic force, which improves the cleaning effect and cleaning efficiency.
作为优先,机器人本体还包括与第一运动机构连接的第一升降机构、第一升降机构连接的横板、与横板连接的回收吸盘、设置在回收吸盘内的高压喷射器以及设置在横板上的激光测距仪,采用该结构,第一升降机构可以根据油罐的直径进行伸长和缩短,使机器人本体能够有效地对油罐壁面进行清洗,高压喷射器可以通过喷砂或者喷射高压水来清洗油罐,在清洗的同时,回收吸盘可以利用真空原来将清洗后的污垢和污水吸出,吸出的污垢和污水排到油罐外。As a priority, the robot body also includes a first lifting mechanism connected to the first movement mechanism, a horizontal plate connected to the first lifting mechanism, a recovery suction cup connected to the horizontal plate, a high-pressure injector arranged in the recovery suction cup, and a horizontal plate arranged on the horizontal plate With this structure, the first lifting mechanism can be extended and shortened according to the diameter of the oil tank, so that the robot body can effectively clean the wall of the oil tank. Water is used to clean the oil tank. While cleaning, the recovery suction cup can use the vacuum to suck out the cleaned dirt and sewage, and the sucked dirt and sewage are discharged to the outside of the oil tank.
作为优先,轨道模块还包括支座组件,支座组件包括第二升降机构和第二运动机构,采用该结构,第二升降机构可以根据油罐的直径进行伸长和缩短,将轨道合适地支撑在油罐壁面上,轨道模块的轨道与支座组件可以快速连接,若干轨道模块通过组装在一起形成一个环形轨道结构,支座组件可以沿组成的环形轨道结构的中轴线运动。As a preference, the track module also includes a support assembly, the support assembly includes a second lifting mechanism and a second moving mechanism, with this structure, the second lifting mechanism can be extended and shortened according to the diameter of the oil tank, and the track is properly supported On the wall of the oil tank, the track of the track module and the support assembly can be quickly connected, and several track modules are assembled together to form a circular track structure, and the support component can move along the central axis of the formed circular track structure.
作为优先,机器人本体的第一运动机构包括壳体、C型壁面、设置在C型壁面上的若干磁体以及设置在C型壁面上的滚轮,采用该结构,机器人本体的第一运动机构可以沿环形轨道运动并可以停在任意角度位置,这样就可以全面地对油罐壁面进行清洗,设置磁铁可以保证滚轮在不运动的时候,机器人本体就停留下来。As a priority, the first kinematic mechanism of the robot body includes a housing, a C-shaped wall, some magnets arranged on the C-shaped wall, and rollers arranged on the C-shaped wall. With this structure, the first kinematic mechanism of the robot body can move along the The circular track moves and can stop at any angle, so that the wall of the oil tank can be cleaned comprehensively. The magnet can ensure that the robot body stops when the roller is not moving.
附图说明Description of drawings
图1为本实用新型一种油罐除锈清洗机器人的侧向示意图;Fig. 1 is a lateral schematic diagram of an oil tank derusting and cleaning robot of the present invention;
图2为本实用新型一种油罐除锈清洗机器人的轴向示意图;Fig. 2 is an axial schematic diagram of an oil tank derusting and cleaning robot of the present invention;
图3为本实用新型一种油罐除锈清洗机器人的轨道模块的结构示意图;Fig. 3 is a structural schematic diagram of a track module of an oil tank derusting and cleaning robot of the present invention;
图4为本实用新型一种油罐除锈清洗机器人的轨道模块的支座组件的结构示意图;Fig. 4 is a structural schematic diagram of the support assembly of the track module of an oil tank derusting and cleaning robot of the present invention;
图5为本实用新型一种油罐除锈清洗机器人的机器人本体的结构示意图;Fig. 5 is a structural schematic diagram of a robot body of an oil tank derusting and cleaning robot of the present invention;
图6为本实用新型中机器人本体安装在轨道模块上时的侧视图Fig. 6 is a side view when the robot body is installed on the track module in the utility model
如图所示:1、轨道模块;2、机器人本体;3、增压设备;4、真空设备;5、控制系统;6、轨道;7、第一运动机构;8、油罐;9、第一升降机构;10、横板;11、回收吸盘;12、高压喷射器;13、激光测距仪;14、支座组件;15、第二升降机构;16、第二运动机构;17、壳体;18、C型壁面;19、磁体;20、滚轮。As shown in the figure: 1. Track module; 2. Robot body; 3. Booster equipment; 4. Vacuum equipment; 5. Control system; 6. Track; 7. First motion mechanism; 8. Oil tank; 9. 1. Lifting mechanism; 10. Horizontal plate; 11. Recovery suction cup; 12. High-pressure injector; 13. Laser rangefinder; 14. Support assembly; 15. Second lifting mechanism; 16. Second moving mechanism; 17. Shell body; 18, C-shaped wall; 19, magnet; 20, roller.
具体实施方式Detailed ways
以下参照附图并结合具体实施方式来进一步描述实用新型,以令本领域技术人员参照说明书文字能够据以实施,本实用新型保护范围并不受限于该具体实施方式。The utility model will be further described below with reference to the drawings and specific embodiments, so that those skilled in the art can implement it by referring to the description, and the protection scope of the utility model is not limited to the specific embodiments.
本实用新型涉及一种油罐除锈清洗机器人,如图1所示,包括若干轨道模块1、机器人本体2、与机器人本体2连接的增压设备3、与机器人本体2连接的真空设备4以及与轨道模块1和机器人本体2连接的控制系统5,如图6所示,轨道模块1包括轨道6,轨道6为工字型结构,如图5所示,机器人本体2包括卡接在轨道6上的第一运动机构7,该第一运动机构7为C字型结构,通过将若干轨道模块1以及机器人本体2放入油罐8内进行简单组装就可以使用,避免了因为油罐8入口狭窄无法使用的问题,该油罐除锈清洗机器人仅仅在组装时需要工作人员辅助,清洗时完全由机器人本身进行,保护了工作人员的安全和健康,将轨道6设计为工字型结构,使C字型结构的第一运动机构7卡接在轨道6上,该种固定机器人本体2的方式很稳定,避免了采用磁铁吸附的方法,不会出现掉落的情况,也不会受到磁吸力的限制,提高了清洗效果和清洗效率。The utility model relates to an oil tank derusting and cleaning robot, as shown in Figure 1, comprising several track modules 1, a robot body 2, a booster device 3 connected to the robot body 2, a vacuum device 4 connected to the robot body 2 and The control system 5 connected with the track module 1 and the robot body 2, as shown in Figure 6, the track module 1 includes a track 6, and the track 6 is an I-shaped structure, as shown in Figure 5, the robot body 2 includes The first kinematic mechanism 7 on the top, the first kinematic mechanism 7 has a C-shaped structure, and can be used by putting a number of track modules 1 and the robot body 2 into the oil tank 8 for simple assembly, avoiding problems caused by the entrance of the oil tank 8 Narrow and unusable, the oil tank derusting and cleaning robot only needs staff assistance during assembly, and the cleaning is completely performed by the robot itself, which protects the safety and health of the staff. The track 6 is designed as an I-shaped structure, so that The first motion mechanism 7 of the C-shaped structure is clamped on the track 6. This method of fixing the robot body 2 is very stable, avoiding the method of magnet adsorption, and will not fall or be subjected to magnetic attraction. The limitation of cleaning effect and cleaning efficiency are improved.
如图5所示,机器人本体2还包括与第一运动机构7连接的第一升降机构9、第一升降机构9连接的横板10、与横板10连接的回收吸盘11、设置在回收吸盘11内的高压喷射器12以及设置在横板10上的激光测距仪13,第一升降机构9、回收吸盘11、高压喷射器12以及激光测距仪13均与控制系统5连接,回收吸盘11以及高压喷射器12还与增压设备3连接,第一升降机构9可以根据油罐8的直径进行伸长和缩短,使机器人本体2能够有效地对油罐8壁面进行清洗,高压喷射器12可以通过喷砂或者喷射高压水来清洗油罐8,在清洗的同时,回收吸盘11可以利用真空原来将清洗后的污垢和污水吸出,吸出的污垢和污水通过管道排到油罐8外,避免了对清洗后的壁面造成二次污染。As shown in Figure 5, the robot body 2 also includes a first elevating mechanism 9 connected to the first motion mechanism 7, a horizontal plate 10 connected to the first elevating mechanism 9, a recovery suction cup 11 connected to the horizontal plate 10, and a suction cup 11 arranged on the recovery suction cup. The high-pressure injector 12 in 11 and the laser rangefinder 13 arranged on the horizontal plate 10, the first lifting mechanism 9, the recovery sucker 11, the high-pressure injector 12 and the laser rangefinder 13 are all connected with the control system 5, and the recovery sucker 11 and the high-pressure injector 12 are also connected with the pressurization device 3, and the first lifting mechanism 9 can be extended and shortened according to the diameter of the oil tank 8, so that the robot body 2 can effectively clean the wall of the oil tank 8, and the high-pressure injector 12 The oil tank 8 can be cleaned by sandblasting or spraying high-pressure water. While cleaning, the recovery suction cup 11 can use the vacuum to suck out the cleaned dirt and sewage, and the sucked dirt and sewage are discharged to the outside of the oil tank 8 through the pipeline. Avoid secondary pollution to the cleaned wall surface.
如图3所示,轨道模块1还包括支座组件14,支座组件14包括第二升降机构15和第二运动机构16,采用该结构,第二升降机构15可以根据油罐8的直径进行伸长和缩短,将轨道6合适地支撑在油罐8壁面上,轨道模块1的轨道6在连接端面上设置有定位销,轨道模块1的轨道6与支座组件14可以快速连接,若干轨道模块1通过组装在一起形成一个环形轨道结构,支座组件14可以沿组成的环形轨道结构的中轴线运动,支座组件14的运动是靠电机来驱动。As shown in Figure 3, the track module 1 also includes a support assembly 14, and the support assembly 14 includes a second elevating mechanism 15 and a second moving mechanism 16. With this structure, the second elevating mechanism 15 can move according to the diameter of the oil tank 8 Elongation and shortening, the rail 6 is properly supported on the wall of the oil tank 8, the rail 6 of the rail module 1 is provided with a positioning pin on the connecting end surface, the rail 6 of the rail module 1 and the support assembly 14 can be quickly connected, several rails The modules 1 are assembled to form a circular track structure, and the support assembly 14 can move along the central axis of the formed circular track structure, and the movement of the support assembly 14 is driven by a motor.
如图5所示,机器人本体2的第一运动机构7包括壳体17、C型壁面18、设置在C型壁面18上的若干磁体19以及设置在C型壁面18上的滚轮20,采用该结构,机器人本体2的第一运动机构7可以沿环形轨道运动并可以停在任意角度位置,这样就可以全面地对油罐8壁面进行清洗,设置磁体19可以保证滚轮20在不运动的时候,机器人本体2就停留下来,滚轮的运动是通过电机的驱动来进行的。As shown in Figure 5, the first motion mechanism 7 of the robot body 2 includes a housing 17, a C-shaped wall 18, some magnets 19 arranged on the C-shaped wall 18, and rollers 20 arranged on the C-shaped wall 18. Structure, the first motion mechanism 7 of the robot body 2 can move along the circular track and can stop at any angle position, so that the wall surface of the oil tank 8 can be cleaned comprehensively, and the magnet 19 can be set to ensure that the roller 20 is not moving. Robot body 2 just stops, and the motion of roller is to carry out by the drive of motor.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820151157.8U CN208178048U (en) | 2018-01-30 | 2018-01-30 | A kind of oil tank rust-removing and cleaning machine device people |
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| CN201820151157.8U CN208178048U (en) | 2018-01-30 | 2018-01-30 | A kind of oil tank rust-removing and cleaning machine device people |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262320A (en) * | 2018-01-30 | 2018-07-10 | 武汉工程大学 | A kind of oil tank rust-removing and cleaning machine device people and its method that cleans the storage |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262320A (en) * | 2018-01-30 | 2018-07-10 | 武汉工程大学 | A kind of oil tank rust-removing and cleaning machine device people and its method that cleans the storage |
| CN108262320B (en) * | 2018-01-30 | 2023-08-01 | 武汉工程大学 | Oil tank rust removal cleaning robot and oil tank cleaning method thereof |
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