Electric railway insulator cleaning device brush head and insulator cleaning device
Technical field
The cleaning applications of the utility model category insulator, specifically a kind of electric railway insulator cleaning device are used
Brush head and a kind of insulator cleaning device with above-mentioned brush head.
Background technique
With the continuous development of China railways cause, the electric system used on railway is also increasing.Wherein it is applied to
The insulator of railway will continue to accumulate dust in the long-term operational process of railway, and excessive dust will lead to insulator failure,
And the failure of insulator will cause serious accident, and therefore, the insulator in order to guarantee the safe operation of railway, applied to railway
Timing is needed to be cleaned.General by manually cleaning to insulator in the prior art, this operation mode not only works
Measure huge, and there are certain risks.In order to overcome above-mentioned defect, presently, there are some automation cleaning devices, such as
The patent of invention of Publication No. CN103639130 discloses a kind of Fly-whisk-type high-threshold-positfast-cleaning fast-cleaning device for insulators, but
The brush head that above-mentioned cleaning device is equipped with is common brush head, i.e. bristle is uniformly and symmetrically distributed in the two sides of main shaft, was cleaning
Bristle in journey positioned at main shaft the same side contacts the insulator cleaned simultaneously, leads to the opposite effect between insulator and brush head
Power (i.e. frictional force of the insulator to brush head) is bigger, causes brush head to rotate and needs biggish driving force, therefore driving motor
Service life is relatively short.
In addition, the Operation Van in the prior art equipped with automation cleaning device can not work continuously, needed clearly when reaching
When at clean insulator, automation cleaning device can clean insulator after needing Operation Van to stop, and cleaning is completed
After restart Operation Van and move on, significantly reduce the working efficiency of cleaning insulator.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of electric railway insulator cleaning device brush head,
With the smaller brush head of frictional force between offer and insulator, while it can also ensure that clean effect;
The another object of the utility model, with above-mentioned brush head, can enable work to provide a kind of insulator cleaning device
Industry vehicle continuous work, improves clean working efficiency.
In order to solve the above technical problems, technical solution adopted in the utility model is:
A kind of electric railway insulator cleaning device brush head, it is included under driving mechanism driving effect being capable of edge
The main shaft circumferentially rotated is equipped with several along the handle of main shaft to extend radially outwardly on main shaft, and the handle is far from main shaft
One end be equipped with the bristle or one of cloth/brush ball/adhesive tape of cleaning insulator, the circle between the two neighboring handle
The heart away from the non-parallel setting of the axis of main shaft, adjacent two one or two bristles on hand successively clean insulation respectively when enabling main axis
Son.
As the restriction to the utility model: all handles are arranged in the shape of a spiral on the main shaft, and the helical form
Match with by the shape of cleaning insulator.
The utility model additionally provides a kind of insulator cleaning device, is equipped in Operation Van, including driving brush rotation
Driving mechanism, the pedestal that is fixedly arranged in Operation Van, bracket institution is equipped with by installing mechanism on the pedestal, bracket institution
Free end is equipped with the brush head for cleaning insulator, and the brush head is that above-mentioned electric railway insulator cleaning device is brushed
Head.
As the restriction to insulator cleaning device: the pedestal is equipped with sliding rail, and the installing mechanism is slideably set
In one end of sliding rail length direction, it is equipped with the position-limit mechanism for enabling installing mechanism reset in the other end of sliding rail length direction, it is described
Power mechanism of the position-limit mechanism control starting for driving installing mechanism to reset.
Limit as the another kind to insulator cleaning device: the installing mechanism includes the mounting base on sliding rail,
Be equipped in mounting base can 180 ° of rotations mounting discs, the installing mechanism is fixedly arranged in mounting disc.
There are also a kind of restrictions for the insulator cleaning device of the utility model: the bracket includes first support mechanism and second
Bracket institution, the first support mechanism are equipped with main brush head, and second support mechanism is equipped with secondary brush head, main brush head and secondary brush head
Structure it is identical, be handle bar spiral shape setting.
Due to the adoption of the above technical solution, compared with prior art, acquired technological progress exists the utility model
In:
(1) bristle or cloth, brush ball, adhesive tape of the brush head of the utility model when being cleaned to insulator, on handle
Successively be in contact with insulator, and and the bristle on not all handle simultaneously contacted with insulator, greatly reduce insulator
The resistance that the frictional force that active force between brush head, i.e. insulator are applied to brush head reduces, and then main shaft is enabled to rotate reduces, brush
Vibration when head work accordingly becomes smaller, and causes the driving force of driving mechanism to reduce, extends the service life of driving mechanism;
(2) all handles are set helical structure by the brush head of the utility model, not only reduces insulator and brush head
Between resistance, be more bonded the shape of insulator with season brush head, and then enable cleaning effect more preferable;
(3) the insulator cleaning device of the utility model is equipped in Operation Van, and pedestal is equipped with sliding rail, and bracket passes through
Installing mechanism can slide on the slide rail, and then Operation Van can enable brush head clean insulator, greatly in the case where not parking
Ground improves clean working efficiency.
In conclusion the utility model structure is simple, it is capable of providing that resistance is small, shakes small, the better brush head of cleaning effect,
And the insulator cleaning device that cleaning is more efficient.
The utility model is suitable for cleaning various insulators.
The utility model is described in further detail below in conjunction with specific embodiment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model embodiment 1;
Fig. 2 is the structural schematic diagram of another angle of embodiment illustrated in fig. 1;
Fig. 3 is the structural schematic diagram of the utility model embodiment 2;
Fig. 4 is the main view of Fig. 3;
Fig. 5 is the matching relationship schematic diagram of pin hole 15 and pin shaft 17 in the utility model embodiment.
In figure: 1, main shaft, 2, handle, 3, bristle, 4, pedestal, 5, sliding rail, 6, position-limit mechanism, 7, mounting base, 8, mounting disc,
91, main brush head, 92, secondary brush head, the 10, first transverse arm, the 11, first upright arm, the 12, first oblique arm, the 13, second upright arm, 14, turn
Axis, 15, pin hole, 16, spring, 17 pin shafts, the 18, second transverse arm, the 19, second oblique arm, the 20, second upright arm.
Specific embodiment
1 electric railway insulator cleaning device brush head of embodiment
The present embodiment is as shown in Figure 1 and Figure 2, comprising:
Main shaft 1, the main shaft 1 can be rotated circumferentially under driving mechanism driving effect, be equipped on main shaft 1 several
A handle 2, the extending radially outwardly along main shaft 1 of handle 2, the handle 2 are equipped with cleaning insulator far from one end of main shaft 1
Bristle, cloth, brush ball, one of adhesive tape (the present embodiment uses bristle 3), and the distance of center circle between two neighboring handle 2
With the non-parallel setting of axis of main shaft 1, insulated with enabling bristle 3 of the main shaft 1 when rotating on adjacent two handles 2 successively clean respectively
Son.
Realize above-mentioned effect in the present embodiment, all handles 2 are arranged in the shape of a spiral on the main shaft 1, and institute
Helical form is stated to match with by the shape of cleaning insulator.
A kind of insulator cleaning device of embodiment 2
The present embodiment is equipped in Operation Van, and specific structure is as shown in Figure 3, Figure 4, including driving mechanism, is fixedly arranged on operation
Pedestal 4 on vehicle, is equipped with bracket institution by installing mechanism on the pedestal 4, and the free end of bracket institution is equipped with for cleaning
The brush head of insulator, the brush head use electric railway insulator cleaning device brush head described in embodiment 1, and described
Brush head is rotated by the driving of driving mechanism.
There are two brush head in the present embodiment is set, main brush head 91 passes through first support with secondary brush head 92, the main brush head 91
Mechanism is fixedly arranged on installing mechanism, and secondary brush head 92 is fixedly arranged on installing mechanism by second support mechanism;And institute in the present embodiment
The installing mechanism stated includes mounting base 7, and the mounting base 7 is slidingly disposed on pedestal 4, in order to realize mounting base 7 and pedestal 4
Between can opposite sliding, be installed with sliding rail 5 on the pedestal 4, and the bottom of mounting base 7 is equipped with the sliding block to match with sliding rail 5,
The sliding block is slidingly disposed in sliding rail 5, and the initial position of mounting base 7 is located at one end of 5 length direction of sliding rail.It is installing
7 top of seat is equipped with mounting disc 8, and the first support mechanism and second support mechanism are fixedly arranged in mounting disc 8, and the present embodiment
Middle mounting disc 8 is set as can 180 ° of rotations.
First support mechanism and second support mechanism in the present embodiment is highly adjustable, as shown in figure 3, first support machine
Structure includes direct the first transverse arm 10 connecting with main brush head 91, and one end of the not set main brush head 91 of the first transverse arm 10 is connected with
First upright arm 11, first upright arm 11 are vertically arranged with the first transverse arm 10, and the first upright arm 11 is not connected with the first transverse arm
10 one end and one end of the first oblique arm 12 are hinged, and the other end of the first oblique arm 12 is then cut with scissors with one end of the second upright arm 13
It connects, the other end of the second upright arm 13 is fixedly arranged in mounting disc 8.Wherein between the first upright arm 11 and the first oblique arm 12, first
It is connected by shaft 14 in the prior art between oblique arm 12 and the second upright arm 13, and the shaft 14 is by chain and outside
The sprocket wheel in portion connects, and the sprocket wheel is rotated by exterior motor, and then is rotated by chain-driving shaft 14, shaft
14 rotation can adjust the tilt angle of the first oblique arm 12, and then adjust the height of first support mechanism, when this implementation of use
When example cleans insulator, first support institutional adjustment is subjected to cleaning works to the height corresponding to insulator, when clear
After the completion of sweeping operation, the first oblique arm 12 is adjusted to minimum, and main brush head 91 is placed in the railing of Operation Van.
In addition, the safety in order to guarantee the present embodiment, it is additionally provided in the first support mechanism and shaft 14 is limited
The position-limit mechanism of position, when first support mechanism, which rises to corresponding position, to be cleaned to insulator, position-limit mechanism can be to the
One oblique arm 12 is positioned, and when preventing from powering off suddenly, first support mechanism, which can plunk down, pounds on insulator and damage insulation
Son.As shown in figure 5, being included in equally distributed at least two pin hole 15 in shaft 14, the present embodiment is arranged the position-limit mechanism
5, and pin shaft 17 is installed with by spring 16 respectively on the first upright arm 11 and the second upright arm 13, the pin shaft 17 with
Pin hole 15 matches, and when the pin shaft 17 in the present embodiment is not inserted into pin hole 15, and pin shaft 17 is pressed by the periphery of shaft 14
And spring 16 is enabled to compress.
The principle of the second support mechanism essentially identical with the principle of first support mechanism includes connecting with secondary brush head 92
The second transverse arm 18, one end of the not set secondary brush head 92 of the second transverse arm 18 connects one end of the second oblique arm 19, the second oblique arm 19
The other end connects third upright arm 20, and also passes through shaft between the second oblique arm 19 and the second transverse arm 18, third upright arm 20
14 is hinged, which is connect with outside by the sprocket wheel of motor drive also by chain, and is equally provided with position-limit mechanism,
Working principle is identical as first support mechanism.
5 length direction of sliding rail initially not set mounting base 7 one end be equipped with enable installing mechanism reset position-limit mechanism
6 and power mechanism, i.e., power mechanism can be started by position-limit mechanism 6, power mechanism driving installing mechanism returns to initial bit
It sets, the position-limit mechanism 6 in the present embodiment is travel switch in the prior art, and power mechanism uses motor in the prior art
, and motor drives installing mechanism to reset by driving screw rod.
The working principle of the present embodiment are as follows: the present embodiment is the insulator cleaning device of through mode.Operation Van is with 5KM/h's
Speed moves ahead, and the insulator cleaning device being equipped in Operation Van moves ahead together with Operation Van, when the insulation that arrival needs to clean
The period of the day from 11 p.m. to 1 a.m, main brush head 91 are in contact with major insulation with secondary insulator respectively with secondary brush head 92, and driving mechanism drives major and minor brush head to turn
Dynamic, since the bristle of major and minor brush head is helical form setting, the bristle 3 on only one handle 2 of synchronization is contacted absolutely
Edge cleans insulator, significantly reduces insulator to the frictional force of brush head;And the mistake of insulator is cleaned in brush head
Cheng Zhong, Operation Van still with the advance of original speed, at this time since insulator is to the resistance of brush head, enable installing mechanism in sliding rail 5
On the opposite direction sliding advanced along vehicle, continue to clean insulator, after cleaning 5,6 seconds, installing mechanism is sliding by one end of sliding rail 5
It moves to the other end, touches position-limit mechanism 6, position-limit mechanism 6 starts power mechanism and installing mechanism is pushed to reset, and two brush heads are directly worn
Insulator is crossed as Operation Van moves ahead, until installing mechanism restores initial position, installing mechanism stops the opposite fortune with Operation Van
Row, and move ahead at the same speed with Operation Van, above-mentioned process is repeated when brush head encounters next group of insulator again.