CN208177704U - Automatic spray apparatus for foaming structure part - Google Patents
Automatic spray apparatus for foaming structure part Download PDFInfo
- Publication number
- CN208177704U CN208177704U CN201820414400.0U CN201820414400U CN208177704U CN 208177704 U CN208177704 U CN 208177704U CN 201820414400 U CN201820414400 U CN 201820414400U CN 208177704 U CN208177704 U CN 208177704U
- Authority
- CN
- China
- Prior art keywords
- module
- structure part
- explosion
- automatic spray
- foaming structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Nozzles (AREA)
Abstract
The utility model discloses a kind of automatic spray apparatus for foaming structure part, including frame cart, the frame cart is divided into the upper, middle and lower, first explosion-proof control box is set in frame cart described in upper layer, second explosion-proof control box and third explosion-proof control box are set in frame cart described in middle layer, glass system paint can is set in frame cart described in lower layer；Setting PLC system, man-machine interface and low-voltage electrical apparatus control system in first explosion-proof control box；Peristaltic pump is set in second explosion-proof control box, flow detector is set in the third explosion-proof control box.The utility model improves the stability of coating quality, ensure that the repeatability of Lacquer finish quality, improves coating quality.
Description
Technical field
The utility model relates to the spraying technology field of foaming structure part, and in particular to it is a kind of for foaming structure part from
Dynamic spray equipment.
Background technique
Currently, the spraying process of foaming structure part, including basecoat paint and Lacquer finish spraying process, spraying discharging is by hand
Spraying method, and spray load and carried out by the artificial screw thread regulating mechanism for operating spray gun tail portion by rule of thumb, therefore to discharging
The control of amount is without standard measure, inaccuracy, to influence the stability of coating quality.Especially Lacquer finish spraying process, must small doses
Spraying just can guarantee the matt effect after Lacquer finish spraying.Manual control quantity for spray is extremely difficult, especially measures material to small powder
Accuracy is more difficult to control, and the accumulation and summary of protracted experience still not can guarantee coating quality, and be unable to ensure each operation
Consistency.Repeatedly influence coating quality.
Utility model content
The utility model overcomes the deficiencies in the prior art, provide a kind of automatic spray apparatus for foaming structure part and
Control system and method, the problems such as solving the vertical stream of hand spray process, contraction, corrugation, blistering, be the spraying of foaming structure part
Process automatically provides quantitative, accurate feeding amount, to improve the stability of coating quality, guarantees the repeatability of Lacquer finish quality,
Improve coating quality.
In view of the above problem of the prior art, according to one aspect disclosed by the utility model, the utility model is used
Following technical scheme:
A kind of automatic spray apparatus for foaming structure part, including frame cart, the frame cart be divided into upper layer, in
The first explosion-proof control box is arranged in frame cart described in upper layer in layer and lower layer, and setting second is explosion-proof in frame cart described in middle layer
Glass system paint can is arranged in frame cart described in lower layer in control cabinet and third explosion-proof control box；First explosion-proof control box
Interior setting PLC system, man-machine interface and low-voltage electrical apparatus control system；Peristaltic pump is set in second explosion-proof control box, it is described
Flow detector is set in third explosion-proof control box；The PLC system is controlled with the man-machine interface, low-voltage electrical apparatus respectively
System, peristaltic pump and flow detector electrical connection.
In order to which the utility model is better achieved, further technical solution is:
An embodiment according to the present utility model, the man-machine interface are touch screen.
Another embodiment according to the present utility model, the flow detector are micro flowmeter.
Another embodiment according to the present utility model, the low-voltage electrical apparatus control system include air switch, contact
Device, intermediate relay and control element.
Another embodiment according to the present utility model, the PLC system and the man-machine interface by Ethernet into
Row communication connection.
Another embodiment according to the present utility model, the PLC system and the peristaltic pump by serial communication into
Row communication connection.
Another embodiment according to the present utility model, the PLC system include power module, CPU module, AI module
With AO module, the power module is the CPU module, AI module and AO module provide electric energy, and the AI module is by the stream
The real-time traffic data of amount detecting device measurement are converted to digital quantity and feed back to the CPU module；The CPU module exports number
Word control signal reaches executing agency after the AO module analog-to-digital conversion；The AO module receives the CPU module output
Digital controlled signal simultaneously reaches executing agency after analog-to-digital conversion；And the flow detector is to the actuating mechanism controls
Spraying flow carry out real-time monitoring.
Another embodiment according to the present utility model, the executing agency are stepper motor.
The real-time traffic data of another embodiment according to the present utility model, the flow detector measurement pass through
The AI module is reached after guard grating.
Compared with prior art, the beneficial effects of the utility model first is that:
A kind of automatic spray apparatus for foaming structure part of the utility model, using electrical explosion proof, on-line checking, is closed
The technologies such as ring control, spraying process automatically controls, is digital control, control precision is high, easy to operate.Solves hand spray process
Vertical stream, contraction, corrugation, blistering the problems such as, automatically provide quantitative, accurate feeding amount for the spraying process of foaming structure part,
To improve the stability of coating quality, it ensure that the repeatability of Lacquer finish quality, improve coating quality.
Detailed description of the invention
Illustrate present specification embodiment or technical solution in the prior art in order to clearer, it below will be to embodiment
Or attached drawing needed in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is the reference to embodiments some in present specification, for those skilled in the art, what is do not made the creative labor
In the case of, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structural schematic diagram according to the automatic spray apparatus of the utility model one embodiment.
Fig. 2 is the control system architecture schematic diagram according to the utility model one embodiment.
Fig. 3 is the Control System NetWork structural schematic diagram according to the utility model one embodiment.
Fig. 4 is the PLC system composition schematic diagram according to the utility model one embodiment.
Fig. 5 is the flow loop control theory schematic diagram according to the utility model one embodiment.
Specific embodiment
The utility model is described in further detail below with reference to embodiment, but the embodiments of the present invention is not
It is limited to this.
Fig. 1 shows the knot of the automatic spray apparatus for foaming structure part according to the utility model one embodiment
Structure, as shown in Figure 1, a kind of automatic spray apparatus for foaming structure part, including frame cart, the frame cart are divided into
The first explosion-proof control box 1 is arranged in frame cart described in upper layer in layer, middle layer and lower layer, setting the in frame cart described in middle layer
Two explosion-proof control boxes 2 and third explosion-proof control box 4, setting glass system paint can 3 and connecting line in frame cart described in lower layer
Deng；Setting PLC system, man-machine interface and low-voltage electrical apparatus control system in first explosion-proof control box 1；The second explosion-proof control
Peristaltic pump is set in case 2 processed, flow detector is set in the third explosion-proof control box 4；The PLC system respectively with it is described
Man-machine interface, low-voltage electrical apparatus control system, peristaltic pump and flow detector electrical connection.By above by control cabinet, paint can,
Pipeline etc. is both placed on 1 frame cart, easy to remove and operation.
Wherein, man-machine interface can be using touch screen etc..Flow detector can use micro flowmeter.Low-voltage electrical apparatus
Control system may include air switch, contactor, intermediate relay and control element etc..
Fig. 2 shows the Control system architecture block diagrams according to the utility model one embodiment, as shown in Fig. 2, control system
System mainly includes touch screen, PLC system, flow detector, peristaltic pump and low-voltage electrical apparatus control.Touch screen is used for technological parameter
Setting, state of the art and parameter are shown.PLC system issues control life for collecting switching value, analog signals, data processing
Enable etc..Flow quantity detecting system is for detecting spraying flow and Real time displaying.Peristaltic pump is the executing agency of spraying.Low-voltage electrical apparatus master
To include air switch, power supply and control pump, the contactor of valve, intermediate relay etc., they under the control of PLC, temporally,
Sequentially-operating reaches control and requires.
Fig. 3 shows the Control System NetWork structure according to the utility model one embodiment, there is 2 kinds of nets in control system
Network.It is communicated between PLC and touch screen by Ethernet, is communicated between PLC and peristaltic pump by serial communication.
Fig. 4 is shown to be formed according to the PLC system of the utility model one embodiment, and Fig. 5 shows practical new according to this
The flow loop control theory of type one embodiment, as shown in Figure 4 and Figure 5, PLC system include power module, CPU module, AI
Module and AO module, the power module is the CPU module, AI module and AO module provide electric energy, and the AI module is by institute
The real-time traffic data for stating flow detector measurement are converted to digital quantity and feed back to the CPU module；The CPU module is defeated
Digital controlled signal reaches executing agency after the AO module analog-to-digital conversion out；It is defeated that the AO module receives the CPU module
Digital controlled signal out simultaneously reaches executing agency after analog-to-digital conversion；And the flow detector is to the executing agency
The spraying flow of control carries out real-time monitoring.
Wherein, executing agency can be stepper motor etc..The real-time traffic data of flow detector measurement pass through guard grating
After reach the AI module.
To sum up, control model PLC, man-machine face, flowmeter constitute close loop control circuit, realize that quantity for spray is accurately controlled
System.Flow and batch are set in man-machine interface, which is digital control amount.Flowmeter measures real-time traffic, through transmitter
After signal processing, (4~20) mA signal is exported to AO module, which converts a signal into digital quantity.CPU is according to setting number
It measures and is calculated with the difference of flowmeter feedback digital amount, export digital controlled signal after analog-to-digital conversion to executing agency, make
Accurate model- following control order, to make flow, reach setting value in batches.
Serial communication is communicated by Modbus communications protocol by RS485 serial ports between PLC and peristaltic pump.Main packet
Initialization is included, data is read, writes data.For example initialize, flow velocity is read, flow is read, writes spray time, write quantity for spray.
What each embodiment in this specification stressed is all differences from other embodiments, each embodiment it
Between same and similar part cross-reference." one embodiment " for being spoken of in the present specification, " another embodiment ",
" embodiment " etc. refers to that combining specific features, structure or the feature of embodiment description to be included in the application generality retouches
In at least one embodiment stated.It is not centainly to refer to the same implementation that statement of the same race, which occur, in multiple places in the description
Example.Furthermore, it is understood that is advocated is to combine when describing a specific features, structure or feature in conjunction with any embodiment
Other embodiments realize that this feature, structure or feature are also fallen in the scope of the utility model.
Although reference be made herein to the utility model is described in multiple explanatory embodiments of the utility model, still,
It should be understood that those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations
It will fall within scope and spirit disclosed in the present application.More specifically, it is disclosed and the scope of the claims in the application
It is interior, can building block to theme combination layout and/or layout carry out a variety of variations and modifications.In addition to building block and/
Or outside the variations and modifications of layout progress, to those skilled in the art, other purposes also be will be apparent.
Claims (9)
1. a kind of automatic spray apparatus for foaming structure part, it is characterised in that including frame cart, the frame cart point
For the upper, middle and lower, the first explosion-proof control box (1) is set in frame cart described in upper layer, in frame cart described in middle layer
Second explosion-proof control box (2) and third explosion-proof control box (4) are set, glass system paint can is set in frame cart described in lower layer
(3)；Setting PLC system, man-machine interface and low-voltage electrical apparatus control system in first explosion-proof control box (1)；Described second is anti-
Peristaltic pump is set in quick-fried control cabinet (2), flow detector is set in the third explosion-proof control box (4)；The PLC system point
It is not electrically connected with the man-machine interface, low-voltage electrical apparatus control system, peristaltic pump and flow detector.
2. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the man-machine interface
For touch screen.
3. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the flow detection
Device is micro flowmeter.
4. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the low-voltage electrical apparatus
Control system includes air switch, contactor, intermediate relay and control element.
5. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the PLC system with
The man-machine interface carries out communication connection by Ethernet.
6. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the PLC system with
The peristaltic pump carries out communication connection by serial communication.
7. the automatic spray apparatus according to claim 1 for foaming structure part, it is characterised in that the PLC system packet
Power module, CPU module, AI module and AO module are included, the power module is that the CPU module, AI module and AO module mention
For electric energy, the real-time traffic data that the flow detector measures are converted to digital quantity and fed back to described by the AI module
CPU module；The CPU module output digital controlled signal reaches executing agency after the AO module analog-to-digital conversion；The AO
Module receives the digital controlled signal of the CPU module output and reaches executing agency after analog-to-digital conversion；And the flow
Detection device carries out real-time monitoring to the spraying flow of the actuating mechanism controls.
8. the automatic spray apparatus according to claim 7 for foaming structure part, it is characterised in that the executing agency
For stepper motor.
9. the automatic spray apparatus according to claim 7 for foaming structure part, it is characterised in that the flow detection
The real-time traffic data of device measurement are by reaching the AI module after guard grating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820414400.0U CN208177704U (en) | 2018-03-26 | 2018-03-26 | Automatic spray apparatus for foaming structure part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820414400.0U CN208177704U (en) | 2018-03-26 | 2018-03-26 | Automatic spray apparatus for foaming structure part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208177704U true CN208177704U (en) | 2018-12-04 |
Family
ID=64438146
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820414400.0U Active CN208177704U (en) | 2018-03-26 | 2018-03-26 | Automatic spray apparatus for foaming structure part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208177704U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108160361A (en) * | 2018-03-26 | 2018-06-15 | 中国工程物理研究院化工材料研究所 | For the automatic spray apparatus and control system and method for foaming structure part |
-
2018
- 2018-03-26 CN CN201820414400.0U patent/CN208177704U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108160361A (en) * | 2018-03-26 | 2018-06-15 | 中国工程物理研究院化工材料研究所 | For the automatic spray apparatus and control system and method for foaming structure part |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103487708B (en) | High altitude localities composite insulator running environment simulation system and method | |
| CN203104120U (en) | Integrated intelligent phase selection, measurement and control device | |
| CN105116364B (en) | Canonical measure unit and its method for electrical energy measurement remote online monitoring system | |
| CN104267752B (en) | Detecting and controlling method for liquid level of high-temperature solution | |
| CN208177704U (en) | Automatic spray apparatus for foaming structure part | |
| CN106802363A (en) | A kind of high accuracy PLC Analog input mModule frock method of testings and system | |
| CN108160361A (en) | For the automatic spray apparatus and control system and method for foaming structure part | |
| CN209417014U (en) | A kind of atmosphere pollution on-line monitoring system of UAV flight | |
| CN203217365U (en) | PLC (Programmable Logic Controller) based point-to-multipoint switching value detector | |
| CN109582636A (en) | A kind of power distribution equipment and its data acquisition treatment method based on DSP | |
| CN103616188B (en) | A kind of testing apparatus for tobacco leaf production equipment | |
| CN205193497U (en) | Process control system and process control equipment | |
| Zhang et al. | Research and Application of Collaborative Testing Technology for Safety and Stability Control System Based on Distributed Simulation | |
| CN107784886B (en) | Miniature Synchronous generator based on synchronized phasor data controls all-in-one machine, system | |
| CN108008441B (en) | A kind of calibration of Bunch current and measuring system and method | |
| CN203204377U (en) | Synchronization control device for a plurality of detection devices in vision measurement | |
| CN110221199A (en) | A kind of Aftercurrent protection circuit breaker test machine | |
| CN110083122A (en) | A kind of industry internet control acquisition system | |
| CN206832902U (en) | A kind of intelligent power distribution acquisition terminal device | |
| CN205262535U (en) | Open fluid commutator device | |
| CN205388920U (en) | Cable conductor production mark device | |
| Tan et al. | Research on distribution grid simulation and test based on RTDS and simulation tools | |
| CN202984623U (en) | Water spray control circuit of roller type centrifugal casting machine | |
| CN208406548U (en) | The sulfur hexafluoride gas film separation system of real time monitoring | |
| CN208766509U (en) | Total score ampere-hour control table |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |