CN208162576U - A kind of funneling remote control stream inoculation device - Google Patents
A kind of funneling remote control stream inoculation device Download PDFInfo
- Publication number
- CN208162576U CN208162576U CN201820717764.6U CN201820717764U CN208162576U CN 208162576 U CN208162576 U CN 208162576U CN 201820717764 U CN201820717764 U CN 201820717764U CN 208162576 U CN208162576 U CN 208162576U
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- ontology
- control
- remote
- adjustment axis
- funneling
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- 238000011081 inoculation Methods 0.000 title claims abstract description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229910052742 iron Inorganic materials 0.000 claims abstract description 13
- 244000309464 bull Species 0.000 claims abstract description 8
- 230000005611 electricity Effects 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000005266 casting Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 206010053615 Thermal burn Diseases 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011534 incubation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model provides a kind of funneling remote control stream inoculation device, it is mounted on above molten iron bull ladle by bracket, for bearing inovulant, and inovulant is trickled down on stream stock, device ontology is bred including funnel-shaped, it is equipped with control room in the ontology, receiver of remote-control sytem and circuit board are equipped in the control room and for the power supply for receiver of remote-control sytem and circuit board power supply；The receiver of remote-control sytem connects circuit board；The bottom of the ontology is equipped with discharge port, and the discharge port is correspondingly provided with switch gate, and the circuit board is used for the closure of control switch door.Funneling remote control stream inoculation device described in the utility model is compared with manual operation breeds bucket；Avoid the danger for scorching and scalding that operator suffers, it is ensured that operator's is perfectly safe；The precision for improving charging process has accomplished accurate charging process on time, quantitative, has significantly improved the casting quality in China.
Description
Technical field
The utility model belongs to Casting Equipment technical field, more particularly, to a kind of funneling remote control stream inoculation device.
Background technique
The status of aspect is bred in bull ladle casting iron liquid in casting industry at present；In China's casting industry, iron liquid is poured
During infusing casting mold, need to carry out current-following inoculation processing to original iron melt.Use work always in bull ladle casting process at present
The dither operation of human hand held funnel progress current-following inoculation charging.
Defect of the existing technology；
During pouring temperature is up to 1300 degree of -1400 degree iron liquid, the iron liquid in bull ladle is splashed in rolling.This
Under working environment, operator need to operate within the scope of closely one meter；It not only to be scorched by high temperature, there are also splashed
The danger of iron liquid scald and the accident of scald occur.Due to carrying out to bull ladle casting iron liquid, current-following inoculation risk is high, operates not
Just, so many cast iron enterprises abandon this technical process, the production of high-duty iron part is affected.
It is quantitative not can be carried out accurately flow for funnel container used in cast iron industry at present, the addition quantity of inovulant and
Time not can be carried out accurate control, often result in that the uniformity bred is poor, the unstable product quality of production.
Compared with the product quality of developed country：Due to we be added inovulant flow and additional amount it is inaccurate, to pouring
The instant inoculation effect for infusing iron liquid is poor.It causes the casting quality in China generally poor, is constantly in the lower position of World Casting.
In the developing goal in China 2025, industrial development is clearly proposed to digitlization and intelligentized developing direction.
Breeding meter is exactly research and development is got up in this context product, is mentioned to the safety of operator, product quality
It rises and is undoubtedly a boost motor
Summary of the invention
In view of this, the utility model is directed to a kind of funneling remote control stream inoculation device, to solve present casting
Industry needs manually to shake off inovulant onto stream stock, and not only dosage is not accurate, is also easy to cause worker the feelings of dangerous scald
Condition.
In order to achieve the above objectives, the technical solution of the utility model is realized in：
A kind of funneling remote control stream inoculation device is mounted on above molten iron bull ladle by bracket, for bearing inovulant, and
Inovulant is trickled down on stream stock, device ontology is bred including funnel-shaped, is equipped with control room, the control room in the ontology
The interior power supply equipped with receiver of remote-control sytem and circuit board and for powering for receiver of remote-control sytem and circuit board；
The receiver of remote-control sytem connects circuit board；
The bottom of the ontology is equipped with discharge port, and the discharge port is correspondingly provided with switch gate, and the circuit board is for controlling
The closure of switch gate.
Further, cylindrical type discharge nozzle is welded at the bottom discharge port of the ontology, the switch gate includes setting
Discharging bottom of the tube baffle, the baffle wherein one end two sides be equipped with triangular plate, the triangular plate with
Discharge nozzle is hinged, passes through the closure of baffle controls discharge nozzle；
The side of the ontology is also provided with spring, and the spring one end is fixed in the fixed link of this body side surface setting,
The other end connects one end that the baffle is equipped with triangular plate；
The baffle is equipped with wirerope far from one end of triangular plate, and the other end of the wirerope is equipped with armature
Block, the armature block are arranged in ontology, and electromagnet is additionally provided in the ontology, and the circuit board connects electromagnet；The electricity
Magnet is used cooperatively with armature block, by the electromagnetic force between control electromagnet and armature block, controls the elastic of wirerope.
It further, is cone below the ontology.
Further, the center of the ontology is vertically equipped with adjustment axis, and the bottom of the adjustment axis is cone, institute
The angle of bottom the circle element of a cone and bottom surface of adjustment axis is stated, and the bus below ontology is identical as the angle of bottom surface；
By adjusting the distance between adjustment axis and discharge port, change the flow of inovulant.
Further, it is correspondingly provided with axle sleeve above the adjustment axis, the axle sleeve is set in the outside of adjustment axis, the axis
Set is welded on the bottom of control room, is connected through a screw thread between the axle sleeve and adjustment axis；
Adjusting nut is fixedly mounted in the top of the adjustment axis, rotates adjustment axis by adjusting nut.
Further, the top of the adjustment axis is connected to control room.
Compared with the existing technology, funneling remote control stream inoculation device described in the utility model has the advantage that：
(1) funneling remote control stream inoculation device described in the utility model is compared with manual operation breeds bucket；Avoid behaviour
The danger for scorching and scalding suffered as worker, it is ensured that operator's is perfectly safe；The precision for improving charging process, does
Accurate charging process on time, quantitative has been arrived, the casting quality in China is significantly improved.
(2) funneling remote control stream inoculation device described in the utility model can be all using the kitting of domestic production
Production, without imported material, effectively reduces cost input.
(3) funneling remote control stream inoculation device structure described in the utility model is combined into using modular segmentation manufacture
The connection type of shape has accomplished maintenance, simple and convenient, is very suitable to the application of China's foundry enterprise in production.
Detailed description of the invention
The attached drawing for constituting a part of the utility model is used to provide a further understanding of the present invention, this is practical new
The illustrative embodiments and their description of type are not constituteed improper limits to the present invention for explaining the utility model.?
In attached drawing：
Fig. 1 is funneling remote control stream inoculation device overall structure figure described in the utility model embodiment.
Fig. 2 is funneling remote control stream inoculation device receiver of remote-control sytem and electromagnet, electricity described in the utility model embodiment
The connection figure in source.
Description of symbols：
1- ontology；2- control room；3- axle sleeve；4- adjustment axis；5- nut；6- electromagnet；7- wirerope；8- baffle；9- tri-
Angular fixed plate；10- spring.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can
To be combined with each other.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitations of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, and should not be understood as indicating
Or it implies relative importance or implicitly indicates the quantity of indicated technical characteristic." first ", " second " etc. are defined as a result,
Feature can explicitly or implicitly include one or more of the features.It is in the description of the present invention, unless another
It is described, the meaning of " plurality " is two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, on being understood by concrete condition
State the concrete meaning of term in the present invention.
The utility model will be described in detail below with reference to the accompanying drawings and embodiments.
As shown in Fig.1 and Fig.2, a kind of funneling remote control stream inoculation device is mounted on above molten iron bull ladle by bracket, is used
In bearing inovulant, and inovulant is trickled down on stream stock, breeds device ontology 1 including funnel-shaped, be equipped in the ontology 1
Control room 2, place other than control room 2 for placing inovulant, be equipped in the control room 2 receiver of remote-control sytem and circuit board,
And for the power supply for receiver of remote-control sytem and circuit board power supply；
The receiver of remote-control sytem connects circuit board；
The bottom of the ontology 1 is equipped with discharge port, and the discharge port is correspondingly provided with switch gate, and the circuit board is for controlling
The closure of switch gate.Ontology 1 uses segmented, and upper end is cylindrical shape, and lower end is inverted cone, assembles very convenient and dimension
It is all very convenient to repair maintenance.
Cylindrical type discharge nozzle is welded at the bottom discharge port of the ontology 1, the switch gate includes being arranged in discharge nozzle
The two sides of the baffle 8 of bottom, the baffle 8 wherein one end are equipped with triangular plate 9, the triangular plate 9 and discharging
Pipe is hinged, and the closure of discharge nozzle is controlled by baffle 8；
The side of the ontology 1 is also provided with spring 10, and described 10 one end of spring is fixed on the fixation of 1 side of ontology setting
On bar, the other end connects one end that the baffle 8 is equipped with triangular plate 9；
The baffle 8 is equipped with wirerope 7 far from one end of triangular plate 9, and the other end of the wirerope 7 is equipped with rank
Iron block, the armature block are arranged in ontology 1, and electromagnet 6 is additionally provided in the ontology 1, and the circuit board connects electromagnet 6；
The electromagnet 6 is used cooperatively with armature block, and electromagnet 6 and armature block are all disposed in a cylinder, the lower end connection of armature block
Armature block can be adsorbed by wirerope when electromagnet 6 is powered, and pass through the electromagnetic force between control electromagnet 6 and armature block, control
Wirerope 7 processed it is elastic.Electric elements inside incubation period, all using domestic product mature for many years, in use
It is reliable and stable.Wherein electromagnet 6 uses MQ series electromagnet 6.Control signal, remote control are sent to receiver of remote-control sytem by remote controler
Receiver sends the signal to circuit board, and the closure of 6 power supply circuit of electromagnet is controlled by circuit board, reaches control electromagnetic force
Purpose above and below electromagnetic force control armature block, and then controls elastic on steel wire；When generating electromagnetic force, armature
Block is attached together under the action of electromagnetic force with electromagnet 6, wirerope 7 is tensed upwards, the pulling force that electromagnetic force generates is greater than
The pulling force of spring 10, baffle 8 be equipped with spring 10 one end can tilt, discharge nozzle open, alloy little particle under gravity,
It is trickled down on stream stock by feeder sleeve；When the power supply circuit of electromagnet 6 disconnects, electromagnetic force is not just generated, wirerope 7 produces
Raw pulling force is identical as the pulling force of spring 10, and baffle 8 is in equilibrium state, and discharge nozzle is in close state.Circuit board also has
Timing circuit can be timed ontology 1 by timing circuit and be turned on or off, more intelligent.
As shown in Fig. 2, the embodiment provided in Fig. 2 uses control mode of the circuit board in conjunction with receiver of remote-control sytem, use
The receiver of remote-control sytem for creating victory, not only can receive remote signal, but also can voluntarily control electromagnet, pass through two power supply electricity
Source can directly control the power supply or power-off of electromagnet.
It is cone below the ontology 1.The center of the ontology 1 is vertically equipped with adjustment axis 4, the adjustment axis 4
Bottom be cone, the angle of bottom the circle element of a cone and bottom surface of the adjustment axis 4, bus and bottom with the lower section of ontology 1
The angle in face is identical；By adjusting the distance between adjustment axis 4 and discharge port, change the flow of inovulant.In the adjustment axis 4
Side is correspondingly provided with axle sleeve 3, and the axle sleeve 3 is set in the outside of adjustment axis 4, and the axle sleeve 3 is welded on the bottom of control room 2, institute
It states and is connected through a screw thread between axle sleeve 3 and adjustment axis 4；
Adjusting nut 5 is fixedly mounted in the top of the adjustment axis 4, rotates adjustment axis 4 by adjusting nut 5.When rotation is adjusted
When saving nut 5, adjustment axis 4 can be rotated and then, and the top of the adjustment axis 4 is connected to control room 2.It is adjustable from control room 2
Adjustment axis 4 is at a distance from hopper outlet.In the lifting process of adjustment axis 4, the square between 4 lower end of adjustment axis and bell mouth is had adjusted
From between reaching to regulate and control between square 0---10mm.The alloy of little particle 0.2--0.8mm can quantitatively flow out in quantitative gap,
The flow that inovulant can effectively be controlled, effectively raises castability, and the casting quality in China can be made to be commonly available and mentioned
Rise casting quality and standard that makes the casting quality in China and quality be more nearly developed country.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection scope within.
Claims (6)
1. a kind of funneling remote control stream inoculation device is mounted on above molten iron bull ladle by bracket, for bearing inovulant, and will
Inovulant is trickled down on stream stock, it is characterised in that：It is bred device ontology (1) including funnel-shaped, control is equipped in the ontology (1)
Room (2) processed, the control room (2) is interior to be equipped with receiver of remote-control sytem and circuit board and for supplying for receiver of remote-control sytem and circuit board
The power supply of electricity；
The receiver of remote-control sytem connects circuit board；
The bottom of the ontology (1) is equipped with discharge port, and the discharge port is correspondingly provided with switch gate, and the circuit board is opened for controlling
The closure of shutdown.
2. funneling remote control stream inoculation device according to claim 1, it is characterised in that：The bottom of the ontology (1) goes out
Cylindrical type discharge nozzle is welded at material mouth, the switch gate includes the baffle (8) that discharging bottom of the tube is arranged in, the baffle (8)
Wherein the two sides of one end are equipped with triangular plate (9), and the triangular plate (9) and discharge nozzle are hinged, pass through baffle (8)
Control the closure of discharge nozzle；
The side of the ontology (1) is also provided with spring (10), and described spring (10) one end is fixed on the setting of ontology (1) side
In fixed link, the other end connects one end that the baffle (8) is equipped with triangular plate (9)；
The baffle (8) is equipped with wirerope (7) far from the one end of triangular plate (9), and the other end of the wirerope (7) is set
There is armature block, the armature block setting is additionally provided with electromagnet (6), the circuit board connects in ontology (1) in the ontology (1)
Connect electromagnet (6)；The electromagnet (6) is used cooperatively with armature block, passes through the electromagnetism between control electromagnet (6) and armature block
Power controls the elastic of wirerope (7).
3. funneling remote control stream inoculation device according to claim 1, it is characterised in that：It is circle below the ontology (1)
Taper.
4. funneling remote control stream inoculation device according to claim 3, it is characterised in that：The centre bit of the ontology (1)
It sets and is vertically equipped with adjustment axis (4), the bottom of the adjustment axis (4) is cone, the bottom circle element of a cone of the adjustment axis (4)
It is identical as the angle of bottom surface as the bus below the angle of bottom surface, and ontology (1)；
By adjusting the distance between adjustment axis (4) and discharge port, change the flow of inovulant.
5. funneling remote control stream inoculation device according to claim 4, it is characterised in that：It is right above the adjustment axis (4)
Axle sleeve (3) should be equipped with, the axle sleeve (3) is set in the outside of adjustment axis (4), and the axle sleeve (3) is welded on the bottom of control room (2)
Portion is connected through a screw thread between the axle sleeve (3) and adjustment axis (4)；
Adjusting nut (5) are fixedly mounted in the top of the adjustment axis (4), rotate adjustment axis (4) by adjusting nut (5).
6. funneling remote control stream inoculation device according to claim 5, it is characterised in that：The top of the adjustment axis (4)
It is connected to control room (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820717764.6U CN208162576U (en) | 2018-05-15 | 2018-05-15 | A kind of funneling remote control stream inoculation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820717764.6U CN208162576U (en) | 2018-05-15 | 2018-05-15 | A kind of funneling remote control stream inoculation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208162576U true CN208162576U (en) | 2018-11-30 |
Family
ID=64366876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820717764.6U Withdrawn - After Issue CN208162576U (en) | 2018-05-15 | 2018-05-15 | A kind of funneling remote control stream inoculation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208162576U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108339952A (en) * | 2018-05-15 | 2018-07-31 | 陈树平 | A kind of funneling remote control stream inoculation device |
-
2018
- 2018-05-15 CN CN201820717764.6U patent/CN208162576U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108339952A (en) * | 2018-05-15 | 2018-07-31 | 陈树平 | A kind of funneling remote control stream inoculation device |
| CN108339952B (en) * | 2018-05-15 | 2024-01-02 | 陈树平 | Funnel type remote control stream inoculant |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20181130 Effective date of abandoning: 20240102 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20181130 Effective date of abandoning: 20240102 |