CN208161667U - A kind of hydraulic jaw crusher group - Google Patents
A kind of hydraulic jaw crusher group Download PDFInfo
- Publication number
- CN208161667U CN208161667U CN201820155440.8U CN201820155440U CN208161667U CN 208161667 U CN208161667 U CN 208161667U CN 201820155440 U CN201820155440 U CN 201820155440U CN 208161667 U CN208161667 U CN 208161667U
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- jaw crusher
- hydraulic
- jaw
- crusher
- conveying device
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- 239000000463 material Substances 0.000 claims abstract description 43
- 238000012216 screening Methods 0.000 claims abstract description 43
- 239000007921 spray Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000012141 concentrate Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010276 construction Methods 0.000 abstract description 7
- 239000011435 rock Substances 0.000 description 6
- 239000000428 dust Substances 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005764 inhibitory process Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a kind of hydraulic jaw crusher group.The hydraulic jaw crusher group includes:Feeding device, screening plant, jaw crusher, conveying device, hydraulic station and integral frame;The feeding device, the screening plant, the jaw crusher, the conveying device and the hydraulic station are set in the integral frame;The jaw crusher uses deep chamber for the crusher jaw plate structure of hyperboloid lumen type;The hydraulic station is the feeding device, the screening plant, the jaw crusher, the conveying device provide operating oil pressure;Material enters the screening plant by the feeding device, enters the jaw crusher after screening plant screening and is crushed;Enter the conveying device by broken material.Entire unit each section equipment can realize that work preassembly in factory is debugged, and whole Transporting, production scene are not necessarily to civil construction without assembling.
Description
Technical field
The utility model relates to construction material manufacturing equipment fields, more particularly to a kind of hydraulic jaw crusher group.
Background technique
Existing jaw crusher production line technology disadvantage:Traditional crushing production line, each equipment need separately installed civil engineering
Basis is not closely united between each equipment, causes production line civil engineering cost high, and equipment constitutes complicated, and traditional jaw
Formula crusher is all motor drive, and other equipment are also motor drive, and intelligence degree is not high, and equipment land occupation is big, not compact.It is raw
Producing line equipment constitutes complexity, and place occupies greatly, and environmental issue is prominent, and when especially hard rock produces aggregate as raw material, equipment is ground
Damage high, production cost is high.
Utility model content
The purpose of the utility model is to provide a kind of hydraulic jaw crusher group, entire unit each section equipment can realize work
Preassembly in factory debugging, production scene are not necessarily to civil construction without assembling.
To achieve the above object, the utility model provides following scheme:
A kind of hydraulic jaw crusher group, the hydraulic jaw crusher group include:Feeding device, screening plant, jaw
Crusher, conveying device, hydraulic station and unified frame;The feeding device, the screening plant, the jaw crushing
Machine, the conveying device and the hydraulic station are set in the unified frame;It is double that the jaw crusher, which uses deep chamber,
The crusher jaw plate structure of curved surface lumen type;The hydraulic station be the feeding device, the screening plant, the jaw crusher,
The conveying device provides operating oil pressure;
Material enters the screening plant by the feeding device, and material enters institute after screening plant screening
Jaw crusher is stated to be crushed;Enter the conveying device by broken material.
Optionally, the feeding device includes:Apron feeder and oscillating feeder;The discharge end of the apron feeder
It is connect with the feed end of the oscillating feeder;The discharge end of the oscillating feeder is connect with the screening plant;The plate
Formula batcher realizes that feeding, material are delivered to the oscillating feeder through the apron feeder;The apron feeder and water
The angle of plane is 20 degree.
Optionally, the screening plant is vibrating screening machine, and the vibrating screening machine is provided with mesh.
Optionally, the hydraulic jaw crusher group further includes:Pressure sensor, the pressure sensor are mounted on described
In oil hydraulic system on jaw crusher, for acquiring the hydraulic pressure of the jaw crusher.
Optionally, the hydraulic jaw crusher group further includes:Control system, the control system respectively with the pressure
Sensor, the feeding device are connected with the conveying device, the pressure value control for being acquired according to the pressure sensor
Make the delivery rate of the feeding device and the transmission speed of the conveying device.
Optionally, the control system is DCS centralized control system, and the DCS centralized control system includes multiple PLC.
Optionally, the control system by the CAN bus respectively with the pressure sensor, the feeding device and
The conveying device connection.
Optionally, the hydraulic jaw crusher group further includes:
Spray equipment;The spray equipment is separately mounted at the material bin of the apron feeder, the jaw crushing
The feeding end of machine.
Optionally, the conveying device is II type belt conveyor of DT.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects:
Hydraulic jaw crusher group provided by the utility model includes:It is feeding device, screening plant, jaw crusher, defeated
Send device, hydraulic station and unified frame;The feeding device, the screening plant, the jaw crusher, the conveying
Device and the hydraulic station are set in the unified frame;Entire unit each section equipment can realize work preassembly in factory tune
Examination, whole Transporting, production scene are not necessarily to civil construction without assembling.Client's civil construction expense and time are greatly reduced, is realized
For goods to producing, transition is convenient.Due to using hydraulic system, so that crusher structure is more compact, it is highly integrated totally-enclosed
Operation, it is minimum to produce lower noise, effectively inhibition dust.
In addition, the utility model uses jaw crusher, jaw is designed using hyperboloid, and breaking capacity is broken better than tradition
Machine, especially being crushed in hard rock material, repeatedly extrude bulk hard rock material, finally realize crushing function.
In addition, hydraulic system and electric-automation control system, hydraulic system provides power source, control system for all devices
System monitors each component operating and automatically controls charging rate and broken speed and discharging speed by current monitoring, pressure monitor,
Comprehensive realization control is chain.
In addition, hydraulic jaw crusher group provided by the utility model is compared with the jaw crusher that conventional motors are driven
Compared with, production lower noise, and it is provided with spray equipment in the feeding end of apron feeder, jaw crusher, effectively inhibit dust.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without any creative labor, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of the utility model hydraulic jaw crusher group;
Fig. 2 is the initial position schematic diagram of moving jaw plate in the utility model jaw crusher;
Fig. 3 be the utility model start to work after jaw crusher in moving jaw plate position view;
Fig. 4 be the utility model work on after jaw crusher in moving jaw plate position view one;
Fig. 5 be the utility model work on after jaw crusher in moving jaw plate position view two.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of hydraulic jaw crusher group, entire unit each section equipment can realize work
Preassembly in factory debugging, production scene are not necessarily to civil construction without assembling.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
The utility model provides a kind of hydraulic jaw crusher group, and the hydraulic jaw crusher group includes:Charging dress
It sets, screening plant, jaw crusher, conveying device, hydraulic station and unified frame;The feeding device, screening dress
It sets, the jaw crusher, the conveying device and the hydraulic station are set in the unified frame;The jaw crushing
Machine uses deep chamber for the crusher jaw plate structure of hyperboloid lumen type;The hydraulic station is the feeding device, the screening plant, institute
State jaw crusher, the conveying device provides operating oil pressure;
Material enters the screening plant by the feeding device, and material enters institute after screening plant screening
Jaw crusher is stated to be crushed;Enter the conveying device by broken material.
Fig. 1 is the structural schematic diagram of the utility model hydraulic jaw crusher group.
As shown in Figure 1, hydraulic jaw crusher group provided by the utility model is HBY-100 type aggregate production equipment, core
Heart equipment is HBC1250 type jaw crusher, the specific rubbing board type batcher 1 of hydraulic jaw crusher group packet, oscillating feeder
2, vibrating screening machine 3, jaw crusher 4, belt conveyor 5, control system 6 and unified frame 7.Apron feeder 1, vibration
Batcher 2, vibrating screening machine 3, jaw crusher 4, belt conveyor 5, control system 6 are set in unified frame 7.
The angle of the apron feeder 1 and horizontal plane is 20 degree.Apron feeder 1 is that a kind of be tilted towards conveys material
Equipment, for angled conveyor up to 20 degree or so, loading machine loads lift height generally in 2m or so working efficiency highest, board-like feed
The hopper height of machine 1 is settable within this range, the direct feeding of loading machine is realized by apron feeder 1, without building feeding
Platform.
Oscillating feeder 2 is fed by vibration principle.
Vibrating screening machine 3 is provided with mesh, and satisfactory material is carried out prescreening, jaw crusher is effectively reduced
Load.
Belt conveyor 5 is II type belt conveyor of DT.
Jaw crusher 4 uses deep chamber for the crusher jaw plate structure of hyperboloid lumen type.Jaw crusher 4 is mainly by mainframe
Structure, moving jaw plate, determines jaw, eccentric shaft, flywheel, tension rail block, hydraulic and lubricating system, elbow seat and bracket, drives jaw ontology
The components such as moving axis, bearing block, shield and anti-gray are constituted.Main frame structure is the basis for integrating each component, flywheel, jaw (dynamic jaw
Plate determines jaw), elbow seat and bracket, bearing block be installed on main frame structure.Moving jaw plate use is hingedly connected to jaw ontology
On, jaw ontology is connect with eccentric shaft and flywheel.Drive shaft uses self-aligning double-row cylinder roller bearing, and there are reasonable
Axial gap.The large carrying capacity of bearing can automatically adjust misalignment of axe when axis working deformation, and in reasonable axial
Within the scope of vibration, optimum condition is maintained." above pushing away " elbow of eccentric position design and the special angle design of eccentric shaft on flywheel
Plate locations of structures and moving jaw plate and the hyperboloid breakup mode for determining jaw formation, make moving jaw plate curve movement form comprehensive fortune
It is dynamic, it is abutted in moving jaw plate shattering process and determines jaw, while generating vertical oscillation, the discharge end of moving jaw plate and the row for determining jaw formation
Material mouth size almost can be constant, efficiently can equably crush material, while obtaining ideal broken material particle size
With grain shape.This be with the huge difference in traditional jaw crusher structure, traditional jaw crusher at this point, moving jaw plate with
The minimum point motion profile variation for determining jaw formation very greatly, causes discharge port variation range big, control material grain that cannot be qualified
Degree.Other are basically the same in structure and working principle.
The characteristics of deep chamber hyperboloid crusher chamber:When broken material reaches crusher chamber lower part, ip angle gradually subtracts from top to bottom
Small, the material gap in trapezoidal volume increases with it, and cracking pressure is alleviated, and is easy to exclude material, avoids clogging.Its
Crusher chamber has high production efficiency, is crushed bigger, and product granularity is uniform, and " excessively broken " phenomenon is few;Jaw abrasion is lighter, uses
Service life length and the few advantage of power consumption.
Fig. 2 to Fig. 5 is the structural schematic diagram of the utility model jaw crusher course of work.
Fig. 2 illustrates the initial position of moving jaw plate in hydraulic jaw crusher, and with jaw is moved in common jaw crusher
The initial position of plate is almost the same.The moving jaw plate of hydraulic jaw crusher fortune synchronous with moving jaw plate in common jaw crusher
Dynamic, moving jaw plate moves downward in the moving jaw plate of hydraulic jaw crusher and common jaw crusher.(dotted line as shown in Figure 3
Indicate the position of the moving jaw plate of post exercise hydraulic jaw crusher).The moving jaw plate in moving jaw plate and Fig. 2 in Fig. 3 it is initial
Position is compared, whole to left, and entire moving jaw plate begins participating in broken, and lower half portion jaw mouth becomes smaller;And it is common at this time
The jaw mouth of jaw crusher top half becomes smaller, and the jaw mouth of lower half portion opens.
Moving jaw plate continues to move in the moving jaw plate of hydraulic jaw crusher and common jaw crusher, and hydraulic jaw is broken
Moving jaw plate continues to move downward in the moving jaw plate of machine and common jaw crusher.(dotted line indicates post exercise as shown in Figure 4
The position of the moving jaw plate of hydraulic jaw crusher).Moving jaw plate in Fig. 4 is hydraulic compared with the initial position of the moving jaw plate in Fig. 2
The jaw mouth of the top half of jaw crusher opens, and the intersection position of bracket and moving jaw plate moves down, close to chin part;
And the jaw mouth of jaw crusher common at this time all opens.
Moving jaw plate continues to move in the moving jaw plate of hydraulic jaw crusher and common jaw crusher, and hydraulic jaw is broken
Moving jaw plate starts to move upwards in the moving jaw plate of machine and common jaw crusher.(dotted line indicates post exercise as shown in Figure 5
The position of the moving jaw plate of hydraulic jaw crusher).Moving jaw plate in Fig. 5 is hydraulic compared with the initial position of the moving jaw plate in Fig. 2
The jaw mouth of jaw crusher all opens, and the degree opened is less than the journey that the jaw mouth of common jaw crusher all opens
Degree, and the lower half portion position E Kou when the position of lower half portion jaw mouth and initial position essentially coincides;And common jaw is broken
Broken machine lower half portion jaw mouth becomes smaller, and the lower half portion of moving jaw plate begins participating in broken, i.e., only moving jaw plate moves upwards and just starts
It is broken, and participate in the lower half portion of broken only moving jaw plate.
Moving jaw plate continues to move in the moving jaw plate of hydraulic jaw crusher and common jaw crusher, is restored to initial
Position.
The utility model uses hydraulic station for the feeding device, screening plant, the jaw crusher, described defeated
Device is sent to provide operating oil pressure.Traditional jaw crusher generally uses motor+pulley drive, when progress material is broken, activity
The adjustment of the gap of jaw and fixed jaw is adjusted by spring, and noise is big when broken material;The hydraulic jaw of the utility model is broken
Unit provides power using hydraulic system, and jaw gap adjustment is also hydraulic control.No matter idle running or load running, liquid
Pressure system operation noise is superior to motor drive.
The hydraulic jaw crusher group further includes pressure sensor;The pressure sensor is mounted on the jaw crushing
On the hydraulic station of machine 4;The pressure sensor is used to acquire the hydraulic pressure of hydraulic jaw crusher 4.
Control system 6 is connect with pressure sensor, apron feeder 1 and oscillating feeder 2 respectively, for according to the pressure
The pressure value of force snesor acquisition controls the delivery rate of the apron feeder 1, the delivery rate of oscillating feeder 2.That is,
Hydraulic pressure, output control signal of the control system 6 according to the jaw crusher 4 of acquisition, and the control is believed
Number it is transferred to the apron feeder 1 and oscillating feeder 2, to control the feeding speed of apron feeder 1 and oscillating feeder 2
Degree.
Control system 6 by the CAN bus, (give with pressure sensor, feeding device respectively by apron feeder 1 and vibration
Material machine 2), dynamic screening machine 3 and belt conveyor 5 connect.By CAN bus communication mode, control is realized between each production equipment
It is chain, computer is controlled in setting, realizes the function such as the long-range transmission of startup-shutdown record, automatic failure alarm and diagnosis, broken overload protection
Energy.
Control system 6 is electrified automatic control system, using DCS centralized control, by current monitoring, pressure monitor,
Charging rate and broken speed and discharging-material size are automatically controlled, comprehensive realization control is chain.Wherein, current monitoring refers mainly to
It is the electric current that can monitor apron feeder 1, oscillating feeder 2, vibrating screening machine 3, belt conveyor 5, these equipment can be with
It is designed as frequency control motor, in this way according to broken material hardness and the difference of suitable crushing performance, it may be convenient to automatically adjust
Charging and broken speed realize intelligent adjusting unit overall throughput.
The hydraulic jaw crusher group further includes spray equipment;The spray equipment is mounted on the apron feeder 1
Material bin at, the feeding end of the jaw crusher 4, discharge end.Hydraulic jaw crusher group provided by the utility model with
The jaw crusher of conventional motors transmission compares, and produces lower noise, and in apron feeder 1, the pan feeding of jaw crusher 4
End is provided with spray equipment, effectively inhibition dust.
Apron feeder 1 is connect with the feed end of oscillating feeder 2;The discharge end and vibrating screening machine 3 of oscillating feeder 2
Feed end connection;The discharge end of vibrating screening machine 3 is connect with the feed end of jaw crusher 4;The discharge end of jaw crusher 4
It is connect with the feeding end of the belt conveyor 5.
The course of work of hydraulic jaw crusher group provided by the utility model is:Apron feeder 1 realizes feeding, loads
The machine directly batch turning into the elevating hopper of apron feeder 1, material are delivered to oscillating feeder 2 through apron feeder 1, fall in vibration
In batcher 2, material is delivered on vibrating screening machine 3 by oscillating feeder 2 by vibrating feed principle, and vibrating screening machine 3 has
Mesh, it is small not need broken finished product materials and directly fall in be conveyed on the belt conveyor 5 of lower section, do not enter jaw crushing
Machine 5 reduces the load of jaw crusher 5, improves crushing efficiency, and bigger material enters jaw crusher 5 and carries out broken work,
Material entirely falls in belt conveyor 5 and is conveyed after broken.).
The hydraulic pressure of 6 real-time monitoring jaw crusher 4 of control system, and when above-mentioned pressure value is more than setting value (explanation
Material is more inside jaw crusher, and jaw crusher acting is more), control system 6 exports a control signal and controls vibrating feed
Machine 2 reduces delivery rate, while apron feeder 1 also accordingly reduces delivery rate, conversely, then accelerating delivery rate.
Jaw crusher used by the utility model is especially innovated practical using the negative support of bracket, high wobble frequency mode
A kind of crusher jaw plate structure of novel deep chamber hyperboloid lumen type, is very suitable to breaking hard rock material.
Compared with prior art, hydraulic jaw crusher group provided by the utility model has the following advantages that:
1, each section equipment of hydraulic jaw crusher group provided by the utility model can realize that work preassembly in factory is debugged, whole
Body transport, production scene are not necessarily to civil construction without assembling.Client's civil construction expense and time are greatly reduced, realizes that goods arrives
It produces, transition is convenient.Due to using hydraulic system, so that crusher structure is more compact, highly integrated totally-enclosed operation,
It is minimum that lower noise will be produced, effectively inhibition dust.
2, the utility model uses jaw crusher, and jaw is designed using hyperboloid, and breaking capacity is better than conventional breakers,
Especially being crushed in hard rock material, repeatedly extrudes bulk hard rock material, finally realizes crushing function.
3, hydraulic system and electric-automation control system, hydraulic system provide power source, control system for all devices
It monitors each component operating and charging rate and broken speed and discharging-material size is automatically controlled, entirely by current monitoring, pressure monitor
Realize that control is chain in orientation.
4, hydraulic jaw crusher group provided by the utility model is raw compared with the jaw crusher that conventional motors are driven
Lower noise is produced, and is provided with spray equipment in the feeding end of apron feeder, jaw crusher, effectively inhibition dust.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments
Explanation be merely used to help understand the method and its core concept of the utility model;Meanwhile for the general technology of this field
Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion
The content of the present specification should not be construed as a limitation of the present invention.
Claims (9)
1. a kind of hydraulic jaw crusher group, which is characterized in that the hydraulic jaw crusher group includes:Feeding device, screening
Device, jaw crusher, conveying device, hydraulic station and unified frame;It is the feeding device, the screening plant, described
Jaw crusher, the conveying device and the hydraulic station are set in the unified frame;The jaw crusher uses
Deep chamber is the crusher jaw plate structure of hyperboloid lumen type;The hydraulic station is the feeding device, the screening plant, the jaw
Crusher, the conveying device provide operating oil pressure;
Material enters the screening plant by the feeding device, and material enters the jaw after screening plant screening
Formula crusher is crushed;Enter the conveying device by broken material.
2. hydraulic jaw crusher group according to claim 1, which is characterized in that the feeding device includes:It is board-like to give
Material machine and oscillating feeder;The discharge end of the apron feeder is connect with the feed end of the oscillating feeder;The vibration
The discharge end of batcher is connect with the screening plant;The apron feeder realizes feeding, and material is through the apron feeder
It is delivered to the oscillating feeder;The angle of the apron feeder and horizontal plane is 20 degree.
3. hydraulic jaw crusher group according to claim 1, which is characterized in that the screening plant is vibrosieve
Machine, the vibrating screening machine are provided with mesh.
4. hydraulic jaw crusher group according to claim 1, which is characterized in that the hydraulic jaw crusher group is also wrapped
It includes:Pressure sensor, the pressure sensor is mounted in the oil hydraulic system on the jaw crusher, for acquiring the jaw
The hydraulic pressure of formula crusher.
5. hydraulic jaw crusher group according to claim 4, which is characterized in that the hydraulic jaw crusher group is also wrapped
It includes:Control system, the control system are connect with the pressure sensor, the feeding device and the conveying device respectively,
Pressure value for being acquired according to the pressure sensor controls the delivery rate and the conveying device of the feeding device
Transmission speed.
6. hydraulic jaw crusher group according to claim 5, which is characterized in that the control system is that DCS concentrates control
System processed, the DCS centralized control system include multiple PLC.
7. hydraulic jaw crusher group according to claim 5, which is characterized in that the control system passes through CAN bus
It is connect respectively with the pressure sensor, the feeding device and the conveying device.
8. hydraulic jaw crusher group according to claim 2, which is characterized in that the hydraulic jaw crusher group is also wrapped
It includes:
Spray equipment;The spray equipment is separately mounted at the material bin of the apron feeder, the jaw crusher
Feeding end.
9. hydraulic jaw crusher group according to claim 1, which is characterized in that the conveying device is II type belt of DT
Conveyer.
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CN201820155440.8U CN208161667U (en) | 2018-01-30 | 2018-01-30 | A kind of hydraulic jaw crusher group |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108325587A (en) * | 2018-01-30 | 2018-07-27 | 北京博岳恒科技发展有限公司 | A kind of hydraulic jaw crusher group |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108325587A (en) * | 2018-01-30 | 2018-07-27 | 北京博岳恒科技发展有限公司 | A kind of hydraulic jaw crusher group |
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Granted publication date: 20181130 |