CN208140598U - A kind of automatic detection device being exclusively used in cylindrical roller surface defect - Google Patents
A kind of automatic detection device being exclusively used in cylindrical roller surface defect Download PDFInfo
- Publication number
- CN208140598U CN208140598U CN201820371327.3U CN201820371327U CN208140598U CN 208140598 U CN208140598 U CN 208140598U CN 201820371327 U CN201820371327 U CN 201820371327U CN 208140598 U CN208140598 U CN 208140598U
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- China
- Prior art keywords
- cylindrical roller
- bracket
- shell
- ccd camera
- chain
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Abstract
The utility model provides a kind of automatic detection device for being exclusively used in cylindrical roller surface defect,Including bracket I and bracket II,The bracket I and the bracket II provide fixed supporting role for overall mechanism,Driving motor is installed at the top of the bracket I,Retarder,Bearing block I,CCD camera I,CCD camera II,LED light,Control device and rack slide device,The driving motor couples with the retarder,The retarder is coupled by shaft coupling with axis I,The axis I is coupled by the bearing block I with chain wheel I,The chain belt being made of guide chain is installed in the chain wheel I,The guide chain top is equipped with cylindrical roller,Chain wheel II couples with the axis II,Sorting unit is installed on the outside of the bracket I,The utility model provides a kind of automatic detection device for being exclusively used in cylindrical roller surface defect,Its structure is simple,Detection efficiency is high,Especially suitable for high-volume cylindrical roller surface defects detection problem,Value can be used with biggish.
Description
Technical field
The utility model relates to surface defects detection field more particularly to it is a kind of be exclusively used in cylindrical roller surface defect from
Motion detection device specifically controls automatic detection device by control system, and low cost, high efficient detection may be implemented, special
Shi Yongyu not in high volume, high-intensitive cylindrical roller surface defects detection problem.
Background technique
There are many method now about cylindrical roller surface defects detection, and most commonly used is exactly artificial detection method, manually
There are some problems for detection, extremely difficult with hand picking for tiny defect, larger by man's activity, easily cause visual fatigue
And inpairment of vision, the degree of automation is low, increases detection cost of labor and management cost.With the development of science and technology, modern
Cylinder defects detection generally also uses Magnetic testing method, detection method of eddy, ultrasonic examination etc., but these methods are primarily adapted for use in
The detection of underbead crack defect etc..The utility model provides a kind of automatic detection for being exclusively used in cylindrical roller surface defect
Device, structure is simple, low manufacture cost, only needs computer identification that can easily detect that cylindrical roller surface defect, operates
Simplicity can solve the above problem, and improve the detection efficiency of cylindrical roller surface defect.
Summary of the invention
The purpose of this utility model is：A kind of automatic detection device for being exclusively used in cylindrical roller surface defect is provided, with
Solve the problem of it is actually detected during detection efficiency at high cost it is low and be easy to cause visual fatigue and inpairment of vision.
The utility model provides a kind of automatic detection device for being exclusively used in cylindrical roller surface defect comprising：Driving electricity
Machine, retarder, shaft coupling, bearing block I, bearing block II, bracket I, bracket II, shell I, shell II, CCD camera I, CCD camera
II, CCD camera III, cylindrical roller, guide chain, chain wheel I, chain wheel II, axis I, axis II, rack slide device, sorting unit, LED light
And control device, the bracket I and the bracket II provide fixed supporting role for overall mechanism, install at the top of the bracket I
There are driving motor, retarder and bearing block I, the driving motor couples with the retarder, and the retarder passes through shaft coupling
Couple with axis I, the axis I is coupled by the bearing block I with chain wheel I, and the chain being made of guide chain is equipped in the chain wheel I
Band, the guide chain top are equipped with cylindrical roller, and shell I and shell II are equipped on the bracket I and the bracket II, described
Rack slide device is installed at the top of shell I, CCD camera I and CCD camera are installed in the camera mounting bracket on the shell I
II, CCD camera III is installed in the camera mounting bracket on the shell II, bearing block II is installed on the bracket II, it is described
Axis II is installed, the axis II couples with chain wheel II, is equipped in the chain wheel II and is made of the guide chain on bearing block II
Chain belt is equipped with LED light in the camera mounting bracket on the shell I and the shell II, is equipped with control outside the shell I
Device is equipped with sorting unit on the outside of the bracket I.
The beneficial effects of the utility model are：Provide a kind of automatic detection dress for being exclusively used in cylindrical roller surface defect
It sets, simple structure, low manufacture cost is highly-safe, and work efficiency is high, only needs computer identification that can easily detect that cylinder
Roller surface defect, it is easy to operate, there is very high use value.
Detailed description of the invention：
Fig. 1 is the utility model appearance axonometric schematic diagram；
Fig. 2 is the utility model appearance front view；
Fig. 3 is the utility model outside side view；
Fig. 4 is the utility model guide chain axis side schematic diagram；
Fig. 5 is the utility model slide block schematic diagram；
Fig. 6 is the utility model thimble axonometric schematic diagram；
Fig. 7 is the utility model rack slide device axonometric schematic diagram；
Fig. 8 is I axis side schematic diagram of the utility model shell；
Fig. 9 is II axis side schematic diagram of the utility model shell；
Figure 10 is the utility model cylindrical roller axis side schematic diagram；
Figure 11 is the utility model sorting unit axis side schematic diagram.
Specific embodiment：
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, the utility model provides one
Kind is exclusively used in the automatic detection device of cylindrical roller surface defect comprising：Bracket I（5）With bracket II（6）, it is overall mechanism
Fixed supporting role, the bracket I are provided（5）Top is equipped with driving motor（1）, retarder（2）With bearing block I（4）, described
Driving motor（1）With the retarder（2）Connection, the retarder（2）Pass through shaft coupling（3）With axis I（13）Connection, the axis
Ⅰ（13）Pass through the bearing block I（4）With chain wheel I（12）Connection, the chain wheel I（12）On be equipped with by guide chain（11）Composition
Chain belt, the guide chain（11）Top is equipped with cylindrical roller（10）, the bracket I（5）With the bracket II（6）On be equipped with it is outer
Shell I（7）With shell II（8）, the shell I（7）Top is equipped with rack slide device（15）, the shell I（7）On camera
Mounting rack（32）On CCD camera I is installed（9）With CCD camera II（36）, the shell II（8）On camera mounting bracket（32）
On CCD camera III is installed（37）, the bracket II（8）On bearing block II is installed（35）, the bearing block II（35）Upper peace
Fill axis II（14）, the axis II（14）With chain wheel II（34）Connection, the chain wheel II（34）On be equipped with by the guide chain（11）
The chain belt of composition, the shell I（7）With the shell II（8）On camera mounting bracket（32）On LED light is installed（17）, institute
State shell I（7）Outside is equipped with control device（18）, the bracket I（7）Outside is equipped with sorting unit（16）.
When work：By control device（18）Energization and and driving motor（1）, CCD camera（9）, LED light（17）It is filled with sorting
It sets（16）Connection, in guide chain（11）On install cylindrical roller（10）, control device（18）Open LED light（17）, CCD camera I
（9）, CCD camera II（36）With CCD camera III（37）, and control driving motor（1）Pass through retarder（2）, shaft coupling（3）It drives
Axis I（13）Rotation, the axis I of rotation（13）Drive chain wheel I（12）Rotation, the chain wheel I of rotation（12）It drives by guide chain（11）Composition
Chain belt movement.Guide chain（11）Drive cylindrical roller（10）When moving to designated position, guide chain（11）On sliding block（21）With tooth
Slide block device（15）On fixation slider I（29）Contact generates movement, mobile sliding block（21）Drive thimble（22）With cylinder
Roller（10）In conjunction with, while guide chain（11）On gear I（23）With rack slide device（15）On rack gear（31）Engagement occurs
Rotation, gear I（23）Pass through gear II（24）Drive thimble（22）Rotation, the thimble of rotation（22）The pointed tooth at tip（28）With circle
Column roller（10）On internal tooth（33）It engages and drives cylindrical roller（10）Around own axis, control device（18）Control
CCD camera（9）Acquire the cylindrical roller of rotation（10）Surface characteristics and identified, after the completion of identification, sliding block（21）With it is solid
Fixed slider II（30）Contact is moved, sliding block（21）By thimble（22）With cylindrical roller（10）It dials from if cylindrical roller
（10）Qualification, control device（18）Drive sorting unit（16）On solenoid valve（27）Rotation, solenoid valve（27）Drive shift plate
（26）By qualified cylindrical roller（10）It is sorted to cabinet I（25）In, if cylindrical roller（10）It is unqualified, then solenoid valve（27）
It is not driven, cylindrical roller（10）Automatically cabinet II is rolled down to（34）In, complete Detection task.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Any modifications, equivalent replacements, and improvements etc. done within the spirit and principle of utility model, should be included in the utility model
Protection scope within.
Claims (4)
1. the utility model provides a kind of automatic detection device for being exclusively used in cylindrical roller surface defect, including：Driving motor
（1）, retarder（2）, shaft coupling（3）, bearing block I（4）, bearing block II（35）, bracket I（5）, bracket II（6）, shell I（7）,
Shell II（8）, CCD camera I（9）, CCD camera II（36）, CCD camera III（37）, cylindrical roller（10）, guide chain（11）, chain wheel I
（12）, chain wheel II（34）, axis I（13）, axis II（14）, rack slide device（15）, sorting unit（16）, LED light（17）And control
Device processed（18）,
It is characterized in that the bracket I（5）With bracket II（6）Fixed supporting role, the bracket I are provided for overall mechanism（5）Top
Portion is equipped with driving motor（1）, retarder（2）With bearing block I（4）, the driving motor（1）With the retarder（2）Connection,
The retarder（2）Pass through shaft coupling（3）With axis I（13）Connection, the axis I（13）Pass through the bearing block I（4）With chain wheel I
（12）Connection, the chain wheel I（12）On be equipped with by guide chain（11）The chain belt of composition, the guide chain（11）Top is equipped with cylinder
Roller（10）, the bracket I（5）With the bracket II（6）On shell I is installed（7）With shell II（8）, the shell I（7）
Top is equipped with rack slide device（15）, the shell I（7）On camera mounting bracket（32）On CCD camera I is installed（9）
With CCD camera II（36）, the shell II（8）On camera mounting bracket（32）On CCD camera III is installed（37）, the bracket
Ⅱ（6）On bearing block II is installed（35）, the bearing block II（35）Upper installation axle II（14）, the axis II（14）With chain wheel II
（34）Connection, the chain wheel II（34）On be equipped with by the guide chain（11）The chain belt of composition, the shell I（7）Outside described
Shell II（8）On camera mounting bracket（32）On LED light is installed（17）, the shell I（7）Outside is equipped with control device
（18）, the bracket I（5）Sorting unit is installed（16）.
2. a kind of automatic detection device for being exclusively used in cylindrical roller surface defect according to claim 1, it is characterised in that
Pass through the CCD camera I（9）, CCD camera II（36）, CCD camera III（37）Acquire the cylindrical roller（10）Image carries out table
Planar defect detection.
3. a kind of automatic detection device for being exclusively used in cylindrical roller surface defect according to claim 1, it is characterised in that
The guide chain（11）Drive cylindrical roller（10）When moving to designated position, the guide chain（11）On sliding block（21）It is sliding with rack gear
Block assembly（15）On fixation slider I（29）Contact generates movement, the sliding block（21）Drive thimble（22）It is rolled with the cylinder
Son（10）In conjunction with, while the guide chain（11）On gear I（23）With the rack slide device（15）On rack gear（31）It nibbles
Conjunction rotates, the gear I（23）Pass through gear II（24）Drive the thimble（22）Rotation, the thimble（22）Tip
Pointed tooth（28）With the cylindrical roller（10）On internal tooth（33）It engages and drives the cylindrical roller（10）Turn around own axes
It is dynamic, when the sliding block（21）With fixed sliding block II（30）Contact is moved, the sliding block（21）By the thimble（22）With institute
State cylindrical roller（10）Dial from.
4. a kind of automatic detection device for being exclusively used in cylindrical roller surface defect according to claim 2, it is characterised in that
Sorting unit is installed at the I outside 740mm of bracket（16）If the cylindrical roller（10）Qualification, control device（18）
Drive sorting unit（16）On solenoid valve（27）Rotation, the solenoid valve（27）Drive shift plate（26）By the qualified cylinder
Roller（10）It is sorted to cabinet I（25）In, if the cylindrical roller（10）It is unqualified, then the solenoid valve（27）It is not driven
It is dynamic, the cylindrical roller（10）Automatically cabinet II is rolled down to（38）In.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371327.3U CN208140598U (en) | 2018-03-19 | 2018-03-19 | A kind of automatic detection device being exclusively used in cylindrical roller surface defect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371327.3U CN208140598U (en) | 2018-03-19 | 2018-03-19 | A kind of automatic detection device being exclusively used in cylindrical roller surface defect |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208140598U true CN208140598U (en) | 2018-11-23 |
Family
ID=64288938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820371327.3U Expired - Fee Related CN208140598U (en) | 2018-03-19 | 2018-03-19 | A kind of automatic detection device being exclusively used in cylindrical roller surface defect |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208140598U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108709888A (en) * | 2018-03-19 | 2018-10-26 | 哈尔滨理工大学 | A kind of cylindrical roller surface defect detection apparatus based on machine vision |
-
2018
- 2018-03-19 CN CN201820371327.3U patent/CN208140598U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108709888A (en) * | 2018-03-19 | 2018-10-26 | 哈尔滨理工大学 | A kind of cylindrical roller surface defect detection apparatus based on machine vision |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181123 Termination date: 20200319 |
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| CF01 | Termination of patent right due to non-payment of annual fee |