CN208131726U - A kind of automatic tool changer formula plate end apparatus for bending - Google Patents
A kind of automatic tool changer formula plate end apparatus for bending Download PDFInfo
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- CN208131726U CN208131726U CN201820609826.1U CN201820609826U CN208131726U CN 208131726 U CN208131726 U CN 208131726U CN 201820609826 U CN201820609826 U CN 201820609826U CN 208131726 U CN208131726 U CN 208131726U
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Abstract
一种自动换刀式板材端头折弯装置,包括一对上下间隔设置的用于折弯板材的下折刀,下折刀的两端通过滑块同步滑动安装在机架上,机架上还安装有用于驱动滑块上下往复滑动的动力机构,通过滑块带动下折刀上下往复运动实现两个下折刀的自动切换。本申请通过滑块和第一驱动机构配合形成自动换刀驱动机构,可以实现在一个折弯装置上自动换刀,通过滑块的上下往复运动,控制两个折弯刀的自由切换,由于两个折弯刀安装过程中只是竖直位置调整,因此无需再次进行定位,只需要控制液压缸的运动行程即可控制折弯刀的调整到位,调整方便快捷,对于板材的端头加工效率大大提高。
An automatic tool-changing plate end bending device, including a pair of lower folding knives set at intervals up and down for bending plates, the two ends of the lower folding knives are synchronously slid and installed on the frame through the slider, and the frame A power mechanism for driving the slider to reciprocate up and down is also installed, and the slider drives the lower jackknife to reciprocate up and down to realize the automatic switching of the two lower jackknives. In this application, the automatic tool change drive mechanism is formed through the cooperation of the slider and the first drive mechanism, which can realize automatic tool change on a bending device, and control the free switching of the two bending knives through the up and down reciprocating motion of the slider. During the installation process of the first bending knife, only the vertical position is adjusted, so there is no need to reposition. It is only necessary to control the movement stroke of the hydraulic cylinder to control the adjustment of the bending knife in place. The adjustment is convenient and quick, and the processing efficiency of the end of the plate is greatly improved. .
Description
技术领域technical field
本实用新型属于金属板材的加工领域,尤其是涉及一种金属板材用的折弯装置。The utility model belongs to the processing field of metal plates, in particular to a bending device for metal plates.
背景技术Background technique
金属板材通常划分为薄板、中板、厚板、特厚板、通常做成标准大小的扁平矩形材料,而板材在使用过程中往往需要进行裁剪和折弯处理,尤其是对于板材的端部,对于板材的端部,通常要经过至少两刀的折弯处理。Metal sheets are usually divided into thin plates, medium plates, thick plates, and extra-thick plates, usually made into standard-sized flat rectangular materials, and plates often need to be cut and bent during use, especially for the ends of the plates. For the end of the plate, it usually needs to be bent with at least two knives.
通常折弯操作是通过折弯机或者折弯中心来进行处理的,而在折弯机或者折弯中心工作过程中对于板材端部折弯过程中往往需要进行停机换刀,或者通过两个不同机床共同配合才能实现最终加工,操作费时费力。Usually the bending operation is handled by the bending machine or the bending center, and in the working process of the bending machine or the bending center, it is often necessary to stop the machine to change the tool during the bending process of the end of the plate, or through two different The final processing can only be achieved by the cooperation of the machine tools, and the operation is time-consuming and labor-intensive.
实用新型内容Utility model content
本实用新型的目的是为解决现有折弯装置在加工板材端头时需要进行多次换刀定位或者需要多台设备配合完成的问题,提供一种自动换刀式板材端头折弯装置。The purpose of the utility model is to provide an automatic tool-changing plate end bending device to solve the problem that the existing bending device needs to perform multiple tool change positioning or the cooperation of multiple devices when processing the end of the plate.
本实用新型为解决上述技术问题的不足,所采用的技术方案是:The utility model is for solving the deficiencies of the above-mentioned technical problems, and the technical scheme adopted is:
一种自动换刀式板材端头折弯装置,包括若干上折刀、下梁、机架和工作台,上折刀并排安装在下梁上,下梁滑动安装在机架上并带动上折刀上下往复运动,工作台固定在下梁上,工作台与上折刀配合夹紧待折弯板材,还包括一对上下间隔设置的用于折弯板材的下折刀,下折刀的两端通过滑块同步滑动安装在机架上,机架上还安装有用于驱动滑块上下往复滑动的动力机构,通过滑块带动下折刀上下往复运动实现两个下折刀的自动切换,下折刀上均连接有一个驱动转动的第一驱动机构,通过第一驱动机构驱动下折刀转动以带动下折刀折弯板材,滑块和第一驱动机构配合形成自动换刀驱动机构,其中一个下折刀在第一驱动机构驱动其实现折弯动作之后,滑块滑动将折刀转移走之后复位,然后控制第二个下折刀到位后开始折弯处理,其中板材的定位采用常规定位装置,此为本领域的常规技术选择不做详细描述。An automatic tool-changing plate end bending device, including several upper folding knives, lower beams, frame and workbench, the upper folding knives are installed side by side on the lower beam, and the lower beam is slidably installed on the frame and drives the upper folding knives Up and down reciprocating movement, the workbench is fixed on the lower beam, and the workbench cooperates with the upper jackknife to clamp the plate to be bent. It also includes a pair of lower jackknives set up and down at intervals for bending the plate. The two ends of the lower jackknife pass through The slider is synchronously slid and installed on the frame, and a power mechanism for driving the slider to reciprocate up and down is also installed on the frame. The slider drives the lower jackknife to reciprocate up and down to realize the automatic switching of the two lower jackknives. The lower jackknife The upper part is connected with a first driving mechanism for driving and rotating, and the lower folding knife is driven to rotate through the first driving mechanism to drive the lower folding knife to bend the plate. After the folding knife is driven by the first driving mechanism to realize the bending action, the slider slides to transfer the folding knife away and then resets, and then controls the second lower folding knife to be in place and then starts bending processing. The positioning of the plate adopts a conventional positioning device. This is a conventional technique in the art and is not described in detail.
所述的下梁顶端上固定有一对导柱,导柱滑动穿设在机架顶部安装的滑动轴承内,通过导柱和滑动轴承配合将下梁滑动安装在机架上,机架上还安装有用于驱动下梁沿滑动轴承方向上下往复运动的第二驱动机构,通过第二驱动机构驱动上折刀上下往复运动实现在折弯动作时夹紧板材,折弯完成时松开板材,以便于调整板材的位置。A pair of guide pillars are fixed on the top of the lower beam, and the guide pillars slide through the sliding bearing installed on the top of the frame. There is a second drive mechanism for driving the lower beam to reciprocate up and down along the direction of the sliding bearing. The upper folding knife is driven to reciprocate up and down by the second drive mechanism to clamp the plate during the bending action, and release the plate when the bending is completed, so as to facilitate Adjust the position of the board.
所述的第二驱动机构为液压缸。The second driving mechanism is a hydraulic cylinder.
所述的工作台上还设置有用于确定板材位置的整板机构,整板机构包括一对对称设置的U形定位板,U形定位板安装位置与上折刀和下折刀位置相互匹配,通过U形定位板确定板材的沿折刀长度方向的定位,在折弯装置的其中一侧上还设置有用于确定板材垂直折刀长度方向的定位装置,以便于待折弯板材的折弯位置位于下折刀刀刃处,凡是行业内公知的实现板材定位的定位装置均可使用,因此不做详细描述。The workbench is also provided with a whole plate mechanism for determining the position of the plate, the whole plate mechanism includes a pair of symmetrically arranged U-shaped positioning plates, the installation position of the U-shaped positioning plate matches the position of the upper jackknife and the lower jackknife, The positioning of the plate along the length direction of the folding knife is determined by the U-shaped positioning plate, and a positioning device for determining the length direction of the plate perpendicular to the folding knife is also provided on one side of the bending device, so as to facilitate the bending position of the plate to be bent Located at the edge of the lower folding knife, any positioning device known in the industry to realize the positioning of the plate can be used, so no detailed description will be given.
所述的下折刀包括折刀刀架和下刀头,下刀头通过紧固件固定在折刀刀架上,折刀刀架的两端均垂直折刀刀架向下刀头的刀刃方向延伸出一段形成连接轴,折刀刀架的其中一端的连接轴上固定有驱动轴,另一端的连接轴上固定有转动轴,转动轴转动设置在滑块上,驱动轴转动设置在滑块上并贯穿滑块与第一驱动机构连接。The lower jackknife includes a jackknife holder and a lower cutter head, and the lower cutter head is fixed on the jackknife holder by fasteners, and the two ends of the jackknife holder are vertical to the blade of the lower cutter head of the jackknife holder. A section is extended in the direction to form a connecting shaft. A driving shaft is fixed on the connecting shaft at one end of the jackknife holder, and a rotating shaft is fixed on the connecting shaft at the other end. The block is connected with the first drive mechanism through the slide block.
所述的滑块包括滑块本体,滑块本体上开设有两个轴承孔,下折刀两端均穿设在轴承孔中,滑块本体顶部固定有动力连接板,动力连接板与动力机构连接,滑块本体上设置有若干与机架上的滑轨相互配合的滑轨座,通过滑轨座和滑轨配合将滑块本体滑动设置在机架上,滑块本体远离下折刀的一端上还固定有支撑板,第一驱动机构安装在支撑板上。The slider includes a slider body, two bearing holes are opened on the slider body, both ends of the lower jackknife are pierced in the bearing holes, a power connection plate is fixed on the top of the slider body, and the power connection plate and the power mechanism Connection, the slider body is provided with a number of slide rail seats that cooperate with the slide rails on the frame, and the slider body is slid on the frame through the cooperation of the slide rail seats and the slide rails. A support plate is also fixed on one end, and the first driving mechanism is installed on the support plate.
所述的第一驱动机构为步进电机或者液压缸中的任意一种。The first driving mechanism is any one of a stepping motor or a hydraulic cylinder.
所述的步进电机固定在支撑板上,步进电机的输出端固定在下折刀的驱动轴上。The stepping motor is fixed on the support plate, and the output end of the stepping motor is fixed on the driving shaft of the lower folding knife.
所述的液压缸的其中一端通过转轴转动安装在支撑板上,液压缸的另一端上通过转轴连接有传动轴,传动轴的另一端固定在下折刀的驱动轴上,通过液压缸的活塞往复运动驱动传动轴带动折刀的驱动轴转动。One end of the hydraulic cylinder is installed on the support plate through a rotating shaft, the other end of the hydraulic cylinder is connected with a transmission shaft through a rotating shaft, the other end of the transmission shaft is fixed on the driving shaft of the lower jackknife, and the piston of the hydraulic cylinder reciprocates The motion drive transmission shaft drives the drive shaft of the jackknife to rotate.
本实用新型的有益效果是:本申请通过滑块和第一驱动机构配合形成自动换刀驱动机构,可以实现在一个折弯装置上自动换刀,通过滑块的上下往复运动,控制两个折弯刀的自由切换,由于两个折弯刀安装过程中只是竖直位置调整,因此无需再次进行定位,只需要控制液压缸的运动行程即可控制折弯刀的调整到位,调整方便快捷,对于板材的端头加工效率大大提高。The beneficial effects of the utility model are: the application forms an automatic tool change drive mechanism through the cooperation of the slider and the first drive mechanism, which can realize automatic tool change on a bending device, and control the two bending devices through the up and down reciprocating movement of the slider. The free switching of the machete, since the two bending knives are only adjusted in the vertical position during the installation process, so there is no need to reposition, only need to control the movement stroke of the hydraulic cylinder to control the adjustment of the bending knives in place, the adjustment is convenient and fast, for The end processing efficiency of the plate is greatly improved.
附图说明Description of drawings
图1为本申请的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present application.
图2为本申请的之后图1的后视图。FIG. 2 is a rear view of FIG. 1 following the present application.
图3为本申请图2中的C-C方向的剖视图。Fig. 3 is a cross-sectional view along C-C direction in Fig. 2 of the present application.
图4为本申请的立体结构示意图。Fig. 4 is a schematic diagram of the three-dimensional structure of the present application.
图5为本申请中图1的侧视图。Fig. 5 is a side view of Fig. 1 in the present application.
图6为本申请中其中位于下方的下折刀处于工作位置的结构示意图。FIG. 6 is a structural schematic diagram of the application in which the lower jackknife is in a working position.
图7为本申请中图6中B-B方向的剖视图。Fig. 7 is a cross-sectional view along B-B in Fig. 6 of the present application.
图8为不同于图4视角的立体结构示意图。FIG. 8 is a schematic perspective view of a perspective structure different from that of FIG. 4 .
图9为本申请中滑块的结构示意图。Fig. 9 is a schematic structural diagram of the slider in the present application.
图10为下折刀的结构示意图。Figure 10 is a schematic structural view of the jackknife.
图示标记:1、工作台,2、下折刀,201、下刀头, 202、折刀刀架,203、紧固件,204、驱动轴,205、转动轴,3、机架,4、上折刀,5、滑动轴承,6、第二驱动机构,7、导柱,8、动力机构,9、自动换刀驱动机构,901、传感器,902、夹紧螺栓,903、传动轴,904、转轴,905、液压缸,906、支撑板,907、轴承孔,908、滑块本体,909、滑轨座,910、动力连接板,10、下梁,11、整板机构。Icon marks: 1, workbench, 2, lower jackknife, 201, lower knife head, 202, jackknife holder, 203, fastener, 204, driving shaft, 205, rotating shaft, 3, frame, 4 , Upper folding knife, 5, Sliding bearing, 6, Second drive mechanism, 7, Guide column, 8, Power mechanism, 9, Automatic tool change drive mechanism, 901, Sensor, 902, Clamping bolt, 903, Transmission shaft, 904, rotating shaft, 905, hydraulic cylinder, 906, support plate, 907, bearing hole, 908, slide block body, 909, slide rail seat, 910, power connecting plate, 10, lower beam, 11, whole plate mechanism.
具体实施方式Detailed ways
图中所示,具体实施方式如下:As shown in the figure, the specific implementation method is as follows:
一种自动换刀式板材端头折弯装置,包括若干上折刀4、下梁10、机架3和工作台1,上折刀4并排安装在下梁10上,下梁10滑动安装在机架3上并带动上折刀4上下往复运动,工作台1固定在下梁10上,工作台1与上折刀4配合夹紧待折弯板材,还包括一对上下间隔设置的用于折弯板材的下折刀2,下折刀2的两端通过滑块同步滑动安装在机架3上,两个下折刀2的同一端固定在同一个滑块上,所述的滑块包括滑块本体908,滑块本体908上开设有两个轴承孔907,下折刀2两端均穿设在轴承孔中,滑块本体908顶部固定有动力连接板910,动力连接板910与动力机构8连接,滑块本体908上设置有若干与机架上的滑轨相互配合的滑轨座909,通过滑轨座909和滑轨配合将滑块本体908滑动设置在机架3上,滑块本体908远离下折刀2的一端上还固定有支撑板906,第一驱动机构安装在支撑板906上。机架3上还安装有用于驱动滑块上下往复滑动的动力机构8,通过滑块带动下折刀2上下往复运动实现两个下折刀2的自动切换,下折刀2上均连接有一个驱动转动的第一驱动机构,通过第一驱动机构驱动下折刀转动以带动下折刀2折弯板材,滑块和第一驱动机构配合形成自动换刀驱动机构9,其中一个下折刀2在第一驱动机构驱动其实现折弯动作之后,滑块滑动将折刀转移走之后,该下折刀在第一驱动机构作用下复位,然后控制第二个下折刀到位后开始折弯处理,完成之后控制滑块复位将之前的下折刀复位,重复以上过程可以实现连续换刀加工,其中板材的定位采用常规定位装置,此为本领域的常规技术选择不做详细描述。An automatic tool-changing plate end bending device, comprising several upper folding knives 4, a lower beam 10, a frame 3 and a workbench 1, the upper folding knives 4 are installed side by side on the lower beam 10, and the lower beam 10 is slidably installed on the machine The frame 3 drives the upper jackknife 4 to reciprocate up and down. The workbench 1 is fixed on the lower beam 10. The workbench 1 and the upper jackknife 4 cooperate to clamp the plate to be bent. It also includes a pair of upper and lower intervals for bending. The lower jackknife 2 of the plate, the two ends of the lower jackknife 2 are synchronously slidably installed on the frame 3 through the slider, and the same ends of the two lower jackknife 2 are fixed on the same slider, and the slider includes a slider The block body 908 is provided with two bearing holes 907 on the slider body 908, and the two ends of the lower jackknife 2 are all pierced in the bearing holes. The top of the slider body 908 is fixed with a power connecting plate 910, and the power connecting plate 910 is connected to the power mechanism. 8 connection, the slider body 908 is provided with a number of slide rail seats 909 that cooperate with the slide rails on the frame, and the slider body 908 is slidably arranged on the frame 3 through the cooperation of the slide rail seats 909 and the slide rails. A support plate 906 is also fixed on the end of the body 908 away from the lower folding knife 2 , and the first driving mechanism is installed on the support plate 906 . A power mechanism 8 for driving the slide block to reciprocate up and down is also installed on the frame 3, and the slide block drives the lower jackknife 2 to move up and down to realize the automatic switching of the two lower jackknives 2, and the lower jackknife 2 is connected with a The first driving mechanism that drives the rotation drives the lower folding knife to rotate through the first driving mechanism to drive the lower folding knife 2 to bend the plate. After the first driving mechanism drives it to realize the bending action, after the slider slides to transfer the folding knife away, the lower folding knife is reset under the action of the first driving mechanism, and then the bending process starts after controlling the second lower folding knife to be in place After the completion, control the slider to reset and reset the previous lower jackknife. Repeat the above process to realize continuous tool change processing. The positioning of the plate adopts a conventional positioning device, which is a conventional technology in this field and will not be described in detail.
所述的下梁10顶端上固定有一对导柱7,导柱7滑动穿设在机架顶部安装的滑动轴承5内,通过导柱7和滑动轴承5配合将下梁10滑动安装在机架3上,机架3上还安装有用于驱动下梁沿滑动轴承方向上下往复运动的第二驱动机构6,通过第二驱动机构6驱动上折刀4上下往复运动实现在折弯动作时夹紧板材,折弯完成时松开板材,以便于调整板材的位置。A pair of guide pillars 7 are fixed on the top of the lower beam 10, and the guide pillars 7 slide and pass through the sliding bearing 5 installed on the top of the frame, and the lower beam 10 is slidably installed on the frame through the cooperation of the guide pillars 7 and the sliding bearing 5. 3, the frame 3 is also equipped with a second drive mechanism 6 for driving the lower beam to reciprocate up and down along the direction of the sliding bearing, through which the second drive mechanism 6 drives the upper jackknife 4 to reciprocate up and down to realize clamping during the bending action. Sheet, loosen the sheet when the bending is completed, so as to adjust the position of the sheet.
所述的第二驱动机构为液压缸。The second driving mechanism is a hydraulic cylinder.
所述的工作台1上还设置有用于确定板材位置的整板机构11,整板机构11包括一对对称设置的U形定位板,U形定位板安装位置与上折刀和下折刀位置相互匹配,通过U形定位板确定板材的沿折刀长度方向的定位,在折弯装置的其中一侧上还设置有用于确定板材垂直折刀长度方向的定位装置,以便于待折弯板材的折弯位置位于下折刀刀刃处,凡是行业内公知的实现板材定位的定位装置均可使用,因此不做详细描述。Said workbench 1 is also provided with a plate-setting mechanism 11 for determining the position of the plate. The plate-setting mechanism 11 includes a pair of symmetrically arranged U-shaped positioning plates. Matching each other, the positioning of the plate along the length direction of the folding knife is determined by the U-shaped positioning plate, and a positioning device for determining the length direction of the vertical folding knife of the plate is also provided on one side of the bending device, so as to facilitate the positioning of the plate to be bent The bending position is located at the edge of the lower jackknife, and any positioning device known in the industry to realize the positioning of the plate can be used, so no detailed description will be given.
所述的下折刀2包括折刀刀架202和下刀头201,下刀头通过紧固件203固定在折刀刀架上,紧固件203为安装螺栓,折刀刀架202的两端均垂直折刀刀架向下刀头的刀刃方向延伸出一段形成连接轴,折刀刀架202的其中一端的连接轴上固定有驱动轴204,另一端的连接轴上固定有转动轴205,转动轴205转动设置在滑块上,驱动轴204转动设置在滑块上并贯穿滑块与第一驱动机构连接。Described lower jackknife 2 comprises jackknife holder 202 and lower cutter head 201, and lower cutter head is fixed on the jackknife holder by fastener 203, and fastener 203 is a mounting bolt, two of jackknife holder 202 Both ends are perpendicular to the jackknife holder 202 and extend a section toward the blade of the knife head to form a connecting shaft. A drive shaft 204 is fixed on the connecting shaft at one end of the jackknife holder 202, and a rotating shaft 205 is fixed on the connecting shaft at the other end. , the rotating shaft 205 is rotatably arranged on the slider, and the drive shaft 204 is rotatably arranged on the slider and passes through the slider to connect with the first driving mechanism.
所述的第一驱动机构为液压缸。The first driving mechanism is a hydraulic cylinder.
所述的液压缸905的其中一端通过转轴转动安装在支撑板906上,液压缸的另一端上通过转轴904连接有传动轴903,传动轴903的另一端固定在下折刀的驱动轴204上,通过夹紧螺栓902实现固定安装,通过液压缸的活塞往复运动驱动传动轴903带动折刀的驱动轴204转动,在滑块本体上还安装有用于控制驱动轴204转动程度的传感器901,通过传感器检测传动轴903的转动程度来控制驱动轴204的转动程度,从而控制下折刀的折弯动作以及复位。One end of the hydraulic cylinder 905 is mounted on the support plate 906 through a rotating shaft, the other end of the hydraulic cylinder is connected with a transmission shaft 903 through a rotating shaft 904, and the other end of the transmission shaft 903 is fixed on the drive shaft 204 of the lower jackknife. The fixed installation is realized by the clamping bolt 902, and the drive shaft 903 of the jackknife is driven to rotate by the reciprocating motion of the piston of the hydraulic cylinder. The degree of rotation of the drive shaft 903 is detected to control the degree of rotation of the drive shaft 204, thereby controlling the bending action and reset of the lower folding knife.
同一侧的滑块上的两个轴承孔中一个穿设下折刀的驱动轴204,另一个轴承孔穿设另一个下折刀的转动轴205,因为为了避免液压缸的长度相互干涉以及保持设备的整体稳定需要将两个滑块反向对称安装。One of the two bearing holes on the slide block on the same side passes through the drive shaft 204 of the lower jackknife, and the other bearing hole passes through the rotating shaft 205 of the other lower jackknife, because in order to avoid the length of the hydraulic cylinder from interfering with each other and maintaining The overall stability of the device requires that the two sliders be installed oppositely and symmetrically.
本实用新型所列举的技术方案和实施方式并非是限制,与本实用新型所列举的技术方案和实施方式等同或者效果相同方案都在本实用新型所保护的范围内。The technical solutions and implementations listed in the utility model are not limiting, and the solutions that are equivalent to or have the same effect as the technical solutions and implementations listed in the utility model are all within the protection scope of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820609826.1U CN208131726U (en) | 2018-04-26 | 2018-04-26 | A kind of automatic tool changer formula plate end apparatus for bending |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356103A (en) * | 2018-04-26 | 2018-08-03 | 洛阳珩逸机械设备有限公司 | A kind of automatic tool changer formula plank end apparatus for bending |
| CN113636135A (en) * | 2021-09-06 | 2021-11-12 | 南通百应能源有限公司 | Folding type membrane electrode plate packaging assembly and manufacturing method thereof |
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2018
- 2018-04-26 CN CN201820609826.1U patent/CN208131726U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356103A (en) * | 2018-04-26 | 2018-08-03 | 洛阳珩逸机械设备有限公司 | A kind of automatic tool changer formula plank end apparatus for bending |
| CN108356103B (en) * | 2018-04-26 | 2022-07-01 | 洛阳珩逸机械设备有限公司 | An automatic tool-changing type plate end bending device |
| CN113636135A (en) * | 2021-09-06 | 2021-11-12 | 南通百应能源有限公司 | Folding type membrane electrode plate packaging assembly and manufacturing method thereof |
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