CN208122847U - A kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting - Google Patents

A kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting Download PDF

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Publication number
CN208122847U
CN208122847U CN201721432855.7U CN201721432855U CN208122847U CN 208122847 U CN208122847 U CN 208122847U CN 201721432855 U CN201721432855 U CN 201721432855U CN 208122847 U CN208122847 U CN 208122847U
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China
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several
cutter head
ring flange
camshaft
water jet
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Expired - Fee Related
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CN201721432855.7U
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Chinese (zh)
Inventor
刘春生
张丹
李德根
宋胜伟
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Heilongjiang University of Science and Technology
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Heilongjiang University of Science and Technology
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Abstract

The utility model proposes the combined type Po Mei mechanisms that a kind of vibratory impulse adds water jet auxiliary cutting, belong to digging equipment field.The broken coal petrography mechanism includes positioning sleeve, connecting shaft, shaft end ring, connection otic placode, screw plug, spring washer, ring flange, attachment screw, washer, nut, vibrating bin outer case, vibrate cabinet, right spring supporting column, right spring, cutter head shaft sliding bearing, sealing ring, cutterhead, right eccentric gear, right camshaft, right eccentric block, intermediate eccentric gear, intermediate camshaft, intermediate eccentric block, left eccentric gear, left camshaft, left eccentric block, motor ring flange, ring flange attachment screw, pin, hub splines, splined shaft, connection otic placode axle sleeve, cutter head shaft, left spring support column, left spring, positioning pin of flange disc nail.The mechanism can cutting hard rock, be suitable for the fields such as coal mine roadway driving and rock tunnel driving, have the characteristics that drivage efficiency height and convenient for safeguarding.

Description

A kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting
Technical field
The present invention relates to a kind of digging equipment field, the combined type that especially a kind of vibratory impulse adds water jet auxiliary to cut is broken Coal mechanism.
Background technique
In coal industry programmatic document《About several opinions for promoting coal industry to develop in a healthy way》In, in national coal In industrial science technology conference and in the coal industry the policy of construction adjustment of National Development and Reform Committee's appearance, it is large-scale to be directed to development The contents such as coal underground performing comprehensive coal mining equipment.Driving and back production are the important production links of coal production, and national policy is:It adopts Pick is laid equal stress on, and driving is leading.The speedy drivage of coal mine roadway is the key measures that coal mine guarantees mine stable high yield.Efficient machine Toolization driving is to guarantee that mine realizes the developing direction of one of necessary condition of high-yield and high-efficiency and tunnelling technology.China Most important road heading machinery is boom-type roadheader in coal road high efficient driving mode.Boom-type roadheader is collection cutting, shipment, row It the functions such as walks, operate in one, being mainly used for the Rock in Well, coal or alternate heading of cutting arbitrary shape section.Present state Interior development machine design is able to satisfy domestic demand substantially, but from international advanced technology there are also with a certain distance from.And domestic current rock Lane is constructed still based on drilling and blasting method, and driving of the heavy boom-type roadheader for large rock-gateway is under test in China. That there are safeties is low for big gun pick technology, tunnel it is secondary destroy, dust is big, driving speed is slow, the length of service is short, maintenance cost is high etc. asks Topic.Therefore, the boom-type roadheader that can be competent at cutting hard rock is badly in need of technological innovation.Cutterhead is the execution unit of development machine, Its performance superiority and inferiority, directly determines the economic benefit of coal mining.In order to accelerate the localization process of high efficient driving equipment, improve It is imperative to carry out structure design to cutterhead for coal petrography cutting efficiency.
Overhang portion section boring machine is mainly used for coal road and alternate heading driving, flexible working mode, to tunnel Shape and coal petrography preservation situation strong applicability, a variety of section configuration tunnels such as rectangle, arch, trapezoidal, and energy can be formed Realize selective cutting cutting, outer dimension weight is small, high production efficiency, is convenient for roadway support, low energy consumption.Cantilevered portion at present The cutterhead for dividing the operating mechanism of section boring machine to use the configuration of more picks, from Cutting Performance, it is difficult to meet cutting wellf >8 or more total rock lane, not only tool wear is extremely serious, and the big energy consumption of Dust Capacity obviously increases, the vibration aggravation of machine, every year Tunnelling overall length is 9000 km, and wherein total rock tunnel is 20%~30%, and 90% is dug using big gun, develops and is suitable for total rock tunnel Overhang portion section boring machine operating mechanism, very urgently.
Summary of the invention
The invention patent is designed to provide a kind of combined type Po Mei mechanism that vibratory impulse adds water jet to assist cutting, It realizes mechanical oscillation impact cutting and water jet assisted machining composite breaking coal petrography, improves coal petrography cutting efficiency.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting, and the broken coal petrography mechanism includes positioning It covers (1), connecting shaft(2), shaft end ring(3), two connection otic placodes(4), several screw plugs(5), several spring washers(6), Ring flange(7), several attachment screws(8), several washers(9), several nuts(10), vibrating bin outer case(11), vibrate cabinet (12), several right spring supporting columns(13), several right springs(14), cutter head shaft sliding bearing(15), sealing ring(16), cutting Head(17), right eccentric gear(18), right camshaft(19), right eccentric block(20), intermediate eccentric gear(21), intermediate eccentric wheel Axis(22), intermediate eccentric block(23), left eccentric gear(24), left camshaft(25), left eccentric block(26), motor ring flange (27), several ring flange attachment screws(28), several pins(29), hub splines(30), splined shaft(31), two connection otic placodes Axle sleeve(32), cutter head shaft(33), several left spring support columns(34), several left springs(35), several positioning pin of flange disc nails (36).
Further, the cutterhead(17)It is upper that there are several cavernous structures, for leading to high pressure water.
Further, the cutter head shaft(33)It is upper that there are several cavernous structures, for leading to high pressure water.
Further, the right eccentric gear(18), right camshaft(19), right eccentric block(20), intermediate eccentric gear (21), intermediate camshaft(22), intermediate eccentric block(23), left eccentric gear(24), left camshaft(25), left eccentric block (26)It is installed in vibration cabinet(12)It is interior, motor ring flange(27)Pass through several ring flange attachment screws(28)With several pins (29)With vibration cabinet(12)Connection, is mounted on vibration cabinet(12)Outside, power passes to left camshaft by hydraulic motor (25), left eccentric gear(24)With intermediate eccentric gear(21)Engagement, intermediate eccentric gear(21)While and right eccentric gear (18)Engagement, thus in cutter head shaft(33)It is axial to generate shock loading, drive cutterhead(17)It moves axially along, high pressure Water is exported from A to be entered, and the outlet B sprays, and carries out the compound cutting of vibratory impulse and water jet auxiliary cutting.
Further, the vibration cabinet(12)With splined shaft(31)And cutter head shaft(33)Connected by the way of welding It connects, is located at vibration cabinet(12)Two sides vibrate cabinet(12)Left side and several left spring support columns(34)An and several left sides Spring(35)Cabinet is vibrated in contact(12)Right side and several right spring supporting columns(13), several right springs(14)Contact, is shaking Dynamic cabinet(12)And its in the whole axially vibration processes of inner body, flexible deformation occurs for spring, is compressed, spring is rigid Degree influences vibration frequency, and decrement influences vibration amplitude.
Further, the ring flange(7)With vibrating bin outer case(11)Pass through several attachment screws(8), several washers (9), several nuts(10), several positioning pin of flange disc nails(36)It links together, ring flange(7)Upper uniformly distributed several through-holes, lead to There is screw thread, reach is less than hole depth, is used to install several left spring support columns in hole on hole(34), several left springs (35), several right spring supporting columns(13), several right springs(14)And several screw plugs(5).
Further, described two connection otic placodes(4)It is upper that there are cavernous structure, two connection otic placode axle sleeves(32)Exit orifice point It is not mounted on two connection otic placodes(4)In cavernous structure, inner hole is respectively fitted over connecting shaft(2)The periphery of two sides, positioning sleeve (1) and shaft end ring(3)It is mounted on connecting shaft(2)On, realize connecting shaft(2)Positioning and fastening, two connection otic placodes(4)With Ring flange(7)Weld together.
Further, the hub splines(30)With splined shaft(31)It is installed together, hub splines(30)It is mounted on method Blue disk(7)It is interior.
Further, the vibrating bin outer case(11)It is upper that there is blind hole, for installing several right spring supporting columns (13), several right springs(14), vibrating bin outer case(11)Bottom has circular through hole, for installing cutter head shaft sliding bearing (15), cutter head shaft sliding bearing(15)It is mounted on cutter head shaft(33)On, sealing ring(16)To cutter head shaft sliding bearing (15)It is sealed.
Beneficial effect of the present invention:
A kind of vibratory impulse of the present invention adds the combined type Po Mei mechanism of water jet auxiliary cutting to have:1, institute of the present invention A kind of vibratory impulse stated adds the combined type Po Mei mechanism of water jet auxiliary cutting, realizes mechanical oscillation impact cutting and water-jet Assisted machining composite breaking is flowed, the more existing development machine of crushing efficiency improves 60%.2, cutting is impacted in mechanical oscillation of the present invention Adding the combined type of water jet assisted machining to be crushed, coal petrography mechanism structure is ingenious, and connection is reliable, convenient for safeguarding, and cutterhead can be around Itself axis of rotation rotates freely, and cutting cutter life improves 40% or more.3, a kind of vibratory impulse of the present invention adds water-jet The combined type Po Mei mechanism of stream auxiliary cutting greatly reduces the powder in the course of work due to having used water jet assisted machining Dirt improves working environment.4, vibratory impulse of the present invention adds the combined type Po Mei mechanism of water jet auxiliary cutting, vibration Dynamic impact structure is simple, reliable.
Detailed description of the invention
Fig. 1 is that the combined type that a kind of vibratory impulse of the present invention adds water jet to assist cutting breaks coal structural scheme of mechanism.
1, positioning sleeve;2, connecting shaft;3, shaft end ring;4, two connection otic placodes;5, several screw plugs;6, several springs Washer;7, ring flange;8, several attachment screws;9, several washers;10, several nuts;11, vibrating bin outer case;12, vibrating bin Body;13, several right spring supporting columns;14, several right springs;15, cutter head shaft sliding bearing;16, sealing ring;17, cutterhead; 18, right eccentric gear;19, right camshaft;20, right eccentric block;21, intermediate eccentric gear;22, intermediate camshaft;23, in Between eccentric block;24, left eccentric gear;25, left camshaft;26, left eccentric block;27, motor ring flange;28, several ring flanges Attachment screw;29, several pins;30, hub splines;31, splined shaft;32, two connection otic placode axle sleeves;33, cutter head shaft; 34, several left spring support columns;35, several left springs;36, several positioning pin of flange disc nails.
Specific embodiment
The present invention will be further described combined with specific embodiments below, but the present invention should not be limited by the examples.
As shown in Figure 1, a kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting, the combined type is broken Coal petrography method can be realized vibratory impulse cutting and water jet assisted machining.A kind of vibratory impulse adds answering for water jet auxiliary cutting Box-like Po Mei mechanism includes positioning sleeve 1, connecting shaft 2, shaft end ring 3, two connection otic placodes 4, several screw plugs 5, several bullets Spring washer 6, ring flange 7, several attachment screws 8, several washers 9, several nuts 10, vibrating bin outer case 11 vibrate cabinet 12, Several right spring supporting columns 13, several right springs 14, cutter head shaft sliding bearing 15, sealing ring 16, cutterhead 17, right avertence heart tooth Wheel 18, right camshaft 19, right eccentric block 20, intermediate eccentric gear 21, intermediate camshaft 22, intermediate eccentric block 23, left avertence Heart gear 24, left camshaft 25, left eccentric block 26, motor ring flange 27, several ring flange attachment screws 28, several pins 29, hub splines 30, splined shaft 31, two connection otic placode axle sleeves 32, cutter head shaft 33, several left spring support columns 34 are several Left spring 35, several positioning pin of flange disc nails 36.
Several cavernous structures are all had on the cutterhead 17 and cutter head shaft 33, for leading to high pressure water.
The right eccentric gear 18, right camshaft 19, right eccentric block 20, intermediate eccentric gear 21, intermediate camshaft 22, intermediate eccentric block 23, left eccentric gear 24, left camshaft 25, left eccentric block 26, which is installed in, to be vibrated in cabinet 12, motor Ring flange 27 is connect by several ring flange attachment screws 28 and several pins 29 with vibration cabinet 12, and vibration cabinet 12 is mounted on Outside, power passes to left camshaft 25 by hydraulic motor, and left eccentric gear 24 is engaged with intermediate eccentric gear 21, intermediate eccentric Gear 21 is engaged with right eccentric gear 18 simultaneously, to drive 17 edge of cutterhead in the axial generation shock loading of cutter head shaft 33 Its axial movement, high pressure water from A export enter, B outlet spray, carry out vibratory impulse and water jet auxiliary cutting compound section It cuts.
The vibration cabinet 12 is connect with the mode that splined shaft 31 and cutter head shaft 33 are all made of welding, is located at vibration 12 two sides of cabinet, vibration 12 left side of cabinet are contacted with several left spring support columns 34 and several left springs 35, vibrate cabinet 12 Right side and several right spring supporting columns 13, several right springs 14 contact, vibration cabinet 12 and its inner body it is whole along During axial vibration, flexible deformation occurs for spring, is compressed, and spring rate influences vibration frequency, and decrement influences vibration Amplitude.
Further, for the ring flange 7 with vibrating bin outer case 11 by several attachment screws 8, several washers 9 are several Nut 10, several positioning pin of flange disc nails 36 link together, uniformly distributed several through-holes on ring flange 7, have screw thread, spiral shell on through-hole Line length is less than hole depth, is used to install several left spring support columns 34, several left springs 35, several right spring supporting columns in hole 13, several right springs 14 and several screw plugs 5.
There is cavernous structure, two 32 exit orifice of connection otic placode axle sleeve are separately mounted to two in described two connection otic placodes 4 In 4 cavernous structure of connection otic placode, inner hole is respectively fitted over the periphery of 2 two sides of connecting shaft, and positioning sleeve 1 and shaft end ring 3 are installed In connecting shaft 2, the positioning and fastening of connecting shaft 2 are realized, two connection otic placodes 4 weld together with ring flange 7.
The hub splines 30 is installed together with splined shaft 31, and hub splines 30 is mounted in ring flange 7.
There is blind hole, for installing several right spring supporting columns 13, several right springs in the vibrating bin outer case 11 14,11 bottom of vibrating bin outer case has circular through hole, for installing cutter head shaft sliding bearing 15, cutter head shaft sliding bearing 15 are mounted on cutter head shaft 33, and sealing ring 16 is sealed cutter head shaft sliding bearing 15.
Although the present invention has been disclosed in the preferred embodiment as above, it is not intended to limit the invention, any to be familiar with this The people of technology can do various changes and modification, therefore protection of the invention without departing from the spirit and scope of the present invention Range should subject to the definition of the claims.

Claims (7)

1. the combined type Po Mei mechanism that a kind of vibratory impulse adds water jet auxiliary cutting, it is characterised in that including positioning sleeve (1), even Spindle(2), shaft end ring(3), two connection otic placodes(4), several screw plugs(5), several spring washers(6), ring flange (7), several attachment screws(8), several washers(9), several nuts(10), vibrating bin outer case(11), vibrate cabinet(12)If Do right spring supporting column(13), several right springs(14), cutter head shaft sliding bearing(15), sealing ring(16), cutterhead(17), Right eccentric gear(18), right camshaft(19), right eccentric block(20), intermediate eccentric gear(21), intermediate camshaft(22), Intermediate eccentric block(23), left eccentric gear(24), left camshaft(25), left eccentric block(26), motor ring flange(27), several Ring flange attachment screw(28), several pins(29), hub splines(30), splined shaft(31), two connection otic placode axle sleeves(32), Cutter head shaft(33), several left spring support columns(34), several left springs(35), several positioning pin of flange disc nails(36);It is described Cutterhead(17)And cutter head shaft(33)On all have several cavernous structures, for leading to high pressure water.
2. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is right eccentric gear(18), right camshaft(19), right eccentric block(20), intermediate eccentric gear(21), intermediate camshaft (22), intermediate eccentric block(23), left eccentric gear(24), left camshaft(25), left eccentric block(26)It is installed in vibrating bin Body(12)It is interior, motor ring flange(27)Pass through several ring flange attachment screws(28)With several pins(29)With vibration cabinet(12) Connection, is mounted on vibration cabinet(12)Outside, power passes to left camshaft by hydraulic motor(25), left eccentric gear(24)With Intermediate eccentric gear(21)Engagement, intermediate eccentric gear(21)While and right eccentric gear(18)Engagement, thus in cutter head shaft (33)It is axial to generate shock loading, drive cutting cutterhead(172)It moves axially along, high pressure water enters from entrance, from outlet It sprays, carries out the compound cutting of vibratory impulse and water jet auxiliary cutting.
3. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is to vibrate cabinet(12)With splined shaft(31)And cutter head shaft(33)It is connected by the way of welding, is located at vibration cabinet (12)Two sides vibrate cabinet(12)Left side and several left spring support columns(34)And several left springs(35)Contact, vibrating bin Body(12)Right side and several right spring supporting columns(13), several right springs(14)Contact.
4. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is ring flange(7)With vibrating bin outer case(11)Pass through several attachment screws(8), several washers(9), several nuts(10), Several positioning pin of flange disc nails(36)It links together, ring flange(7)It is upper to be evenly distributed with several through-holes, there is screw thread, screw thread on through-hole Length is less than hole depth, is used to install several left spring support columns in hole(34), several left springs(35), several right spring supporting columns (13), several right springs(14)And several screw plugs(5).
5. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is two connection otic placodes(4)It is upper that there are cavernous structure, two connection otic placode axle sleeves(32)Exit orifice is separately mounted to two connections Otic placode(4)In cavernous structure, inner hole is respectively fitted over connecting shaft(2)The periphery of two sides, positioning sleeve (1) and shaft end ring(3) It is mounted on connecting shaft(2)On, realize connecting shaft(2)Positioning and fastening, two connection otic placodes(4)With ring flange(7)It is welded on Together.
6. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is hub splines(30)With splined shaft(31)It is installed together, hub splines(30)It is mounted on ring flange(7)It is interior.
7. a kind of vibratory impulse according to claim 1 adds the combined type Po Mei mechanism of water jet auxiliary cutting, feature It is vibrating bin outer case(11)It is upper that there is blind hole, for installing several right spring supporting columns(13), several right springs(14), Vibrating bin outer case(11)Bottom has circular through hole, for installing cutter head shaft sliding bearing(15), cutter head shaft sliding axle It holds(15)It is mounted on cutter head shaft(33)On, sealing ring(16)To cutter head shaft sliding bearing(15)It is sealed.
CN201721432855.7U 2017-11-01 2017-11-01 A kind of vibratory impulse adds the combined type Po Mei mechanism of water jet auxiliary cutting Expired - Fee Related CN208122847U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107630699A (en) * 2017-11-01 2018-01-26 黑龙江科技大学 A kind of vibratory impulse adds the combined type of water jet auxiliary cut to break coal method and mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107630699A (en) * 2017-11-01 2018-01-26 黑龙江科技大学 A kind of vibratory impulse adds the combined type of water jet auxiliary cut to break coal method and mechanism

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Granted publication date: 20181120

Termination date: 20201101