CN208118054U - A kind of process equipment of round bamboo microwave softened shaping - Google Patents
A kind of process equipment of round bamboo microwave softened shaping Download PDFInfo
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- CN208118054U CN208118054U CN201820262352.8U CN201820262352U CN208118054U CN 208118054 U CN208118054 U CN 208118054U CN 201820262352 U CN201820262352 U CN 201820262352U CN 208118054 U CN208118054 U CN 208118054U
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- shaping
- bamboo
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- roller group
- microwave softened
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Abstract
The utility model discloses a kind of process equipment of round bamboo microwave softened shaping, including rack, circle bamboo microwave softened device and circle bamboo apparatus for shaping, material guide mechanism is provided between the discharge port and circle bamboo apparatus for shaping of circle bamboo microwave softened device；Circle bamboo microwave softened device includes circle bamboo conveying mechanism, microwave softened cover, microwave generation portion part and anti-leak cover；Circle bamboo apparatus for shaping includes active shaping roller group and driven shaping roller group, driving and driven shaping roller group includes two sides support body, snub pulley and upper pressure roller, snub pulley and upper pressure roller are the bowed roller part adaptable with circle bamboo outer surface, and upper pressure roller is configured with pressure regulating bolt and compression spring.The continuous fast softening of raw bamboo of the utility model and roll-in shaping, traditional bamboo clappers is overcome to process raw material using low, it can keep own structural characteristics and physical characteristic to greatest extent simultaneously, play the natural ortho states of bamboo wood and toughness and tenacity, so that its intensity and cost performance is promoted, is particularly suitable for modern bamboo structural construction and decorating material made of bamboo.
Description
Technical field
The utility model relates to a kind of round bamboo process equipment, specially a kind of process equipment of round bamboo microwave softened shaping.
Background technique
Circle bamboo be in raw bamboo shape circle and in have the bamboo wood stalk stem of section in vain, be made of ring and internode two parts.From structurally
It sees, the natural tube structure that circle bamboo has hollow wall thin, outside tissue is fine and close, strong but pliable in texture, and inside tissue looseness, quality are crisp
It is weak.From physical property, with intensity, high, good toughness excellent mechanical property, the specific gravity and mechanical strength in outside are greater than interior
Side；And its thermal conductivity heat-insulating superior performance, moisture absorption, heat absorption capacity are also superior to timber.From the appearance point of view, surface is smooth, it is in beautiful color.
Currently, having formed more stable market to circle bamboo processing industry both at home and abroad.Circle bamboo product with its unique shape,
Structure and material, in the industries such as building trade and garden landscape, craftwork, furniture, demand has the tendency that further expansion.
Due to lacking circle bamboo rapid shaping equipment, existing Yuan Zhu processing enterprise is all to use to add without factory in the market
The moso bamboo of work processing is transported to construction site processing and fabricating.The disadvantage is that utilization rate of raw materials is low, bamboo head, bamboo tail and bending part
It is unable to fully utilize.Fresh bamboo moisture content is high, and is not easy to transport, and scene processing because place and cost of labor etc. because
The limitation of element, overall cost are high.Because moso bamboo is just processed without dehydration, drying and processing, bamboo pavilion, bamboo room for making etc.
Finished product is easily deformed after air-drying in a natural environment, and is easy to damage by worms, and is gone mouldy, and service life is low.
Utility model content
Based on above-mentioned the deficiencies in the prior art, the utility model provides a kind of process equipment of round bamboo microwave softened shaping,
The continuous fast softening of the raw bamboo of realization and roll-in shaping overcome traditional bamboo clappers to process raw material using low, while can be to greatest extent
Own structural characteristics and physical characteristic are kept, the natural ortho states of bamboo wood and toughness and tenacity is played, its intensity and cost performance is enable to mention
It rises, is particularly suitable for modern bamboo structural construction and decorating material made of bamboo.
The technical solution of the utility model：A kind of process equipment of round bamboo microwave softened shaping, including rack, circle bamboo microwave
Softening plant and circle bamboo apparatus for shaping, the front of the rack are provided with round bamboo microwave softened device, and the rear portion of the rack is set
It is equipped with round bamboo apparatus for shaping, is provided with material guiding machine between the discharge port and circle bamboo apparatus for shaping of the round bamboo microwave softened device
Structure；The round bamboo microwave softened device include round bamboo conveying mechanism and be arranged in circle bamboo conveying roller mechanism on the upside of microwave softened cover
Body is equipped with microwave generation portion part, the front side of the microwave softened cover and rear side point on the top plate of the microwave softened cover
The anti-leak cover for preventing microwave leakage is not installed；The round bamboo apparatus for shaping include at least one set of active shaping roller group and
The driven shaping roller group of several groups, the active shaping roller group and driven shaping roller group include two sides support body and are arranged collateral two
Snub pulley and upper pressure roller between frame body, the snub pulley and upper pressure roller are the bowed roller part adaptable with circle bamboo outer surface, institute
The bearings at both ends seat for stating pressure roller is slidably connected with two sides support body respectively, and the top plate of the upper pressure roller and two sides support body it
Between be provided with pressure regulating bolt and compression spring.
Further, the active shaping roller group of at least one set and the driven shaping roller group of several groups are tight along straight line axial direction
Solid matter column, so as to the form of the circle bamboo shaping straighe after softening.
Preferably, arcuately axial direction is tight for the active shaping roller group of at least one set and the driven shaping roller group of several groups
Solid matter column, so as to the form for being arcuately curved the circle bamboo shaping after softening.
Preferably, the upper pressure roller of the active shaping roller group of at least one set and the driven shaping roller group of several groups is substituted for flower
Key pressure roller, to be shaped on the circle bamboo top after softening with smooth slip-resistant texture.
Further, the snub pulley and/or upper pressure roller are rubber rollers part.
Further, the material guide mechanism is the two sides stock guide to form necking, so as to can by the circle bamboo after microwave softened
The snub pulley and upper pressure roller for smoothly importing circle bamboo apparatus for shaping are formed by shaping space.
Compared with prior art, the beneficial effects of the utility model are as follows：The utility model is declined using advanced tunnel
Wave heating softens new technology, breaks through traditional boiling, soda boiling and pressure cooking softening technology, realizes inside and outside homogeneous heating, softening speed
Degree is fast, advantageously reduces wastewater treatment, shortens the softening time（Only 3 ~ 5 minutes）, greatly improve softening efficiency.Meanwhile it adopting
With zonal cooling roll-in shaping integrated equipment, the deformational stress that raw bamboo is generated by Qu Bianzhi is solved, to reduce bamboo wood hot pressing
Problem of Cracking can carry out cut-off according to the technological requirements, be bent, strong pinch roller be spent the processing technologys such as to roll, expand the application of product
Field.Product can be widely applied to bamboo structures and the ornament materials such as bamboo villa, bamboo railing, bamboo furniture, bamboo plank road, bamboo platform, newly
Technics comparing conventional machining process produces obvious energy conservation, zero emission and pollution, belongs to environmental-protecting process, and raw material availability is high, market
It has a extensive future.
Detailed description of the invention
Fig. 1 is the side structure schematic view of the process equipment of circle bamboo microwave softened shaping in embodiment.
Fig. 2 is the side structure schematic view of active shaping roller group or driven shaping roller group in embodiment.
Fig. 3 is the schematic view of the front view of active shaping roller group or driven shaping roller group in embodiment.
Fig. 4 is the front view structure signal of the active shaping roller group or driven shaping roller group in embodiment with spline pressure roller
Figure.
In figure：1- rack, 2- circle bamboo microwave softened device, 3- circle bamboo apparatus for shaping, 4- material guide mechanism, 5- circle bamboo conveyer
Structure, 6- microwave softened cover, 7- microwave generation portion part, 8- anti-leak cover, 9- active shaping roller group, the driven shaping roller group of 10-,
11- support body, 12- snub pulley, the upper pressure roller of 13-, 14- pressure regulating bolt, 15- compression spring, 16- adjusting knob, 17- spline
Pressure roller, 18- circle bamboo, 19- have the circle bamboo of slip-resistant texture.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe.
As shown in Figure of description 1-4, the process equipment of the circle bamboo microwave softened shaping of the utility model include rack 1,
Circle bamboo microwave softened device 2 and circle bamboo apparatus for shaping 3, the front of the rack 1 is provided with round bamboo microwave softened device 2, described
The rear portion of rack 1 is provided with round bamboo apparatus for shaping 3, the discharge port and circle bamboo apparatus for shaping 3 of the round bamboo microwave softened device 2 it
Between be provided with material guide mechanism 4, the material guide mechanism is the two sides stock guide to form necking, so as to by the circle bamboo energy after microwave softened
Enough snub pulleys for smoothly importing circle bamboo apparatus for shaping 3 and upper pressure roller are formed by shaping space.
The round bamboo microwave softened device 2 is including circle bamboo conveying mechanism 5 and is arranged in micro- on the upside of circle bamboo conveying roller mechanism 5
Wave softens cover 6, is equipped with microwave generation portion part 7 on the top plate of the microwave softened cover 6, the microwave softened cover 6
Front side and rear side are separately installed with the anti-leak cover 8 for preventing microwave leakage.
The round bamboo apparatus for shaping 3 includes the active shaping roller group 9 and the driven shaping roller group 10 of several groups of at least one set, until
Few one group of active shaping roller group 9 and the driven shaping roller group 10 of several groups can be spaced.The active shaping roller group 9 and from
Dynamic shaping roller group 10 includes two sides support body 11 and the snub pulley 12 and upper pressure roller 13 that are arranged between two sides support body 11, described
Snub pulley and/or upper pressure roller are rubber rollers part.The snub pulley 12 is the arc adaptable with circle bamboo outer surface with upper pressure roller 13
The bearings at both ends seat of roller part, the upper pressure roller 13 is slidably connected with two sides support body respectively, and the upper pressure roller and two side stands
Pressure regulating bolt 14 and compression spring 15 are provided between the top plate of body, the top of the pressure regulating bolt 14 is provided with tune
Save knob 16.
When needing the circle bamboo by circle bamboo shaping straighe, by the active shaping roller group of at least one set and several groups from
Dynamic shaping roller group is along straight line axial direction close-packed arrays, so as to the form of the circle bamboo shaping straighe after softening.
When the circle bamboo for needing for circle bamboo shaping to be arcuately curved, by the active shaping roller group of at least one set and several
Driven shaping roller group arcuately axial direction close-packed arrays are organized, so as to the form for being arcuately curved the circle bamboo shaping after softening.
As shown in figure 4, when needing the circle bamboo by circle bamboo shaping straighe, by the active shaping roller group of at least one set
It is substituted for spline pressure roller 17 with the upper pressure roller of the driven shaping roller group of several groups, is had so that the circle bamboo top after softening to be shaped to
Smooth slip-resistant texture increases frictional force, can be used for making round bamboo plank road.
Circle bamboo is transported in factory process at component by microwave softened, degreasing, the product for sterilizing shaping process flow line production
Processing site splicing is transported to, installation can shorten construction period, and quality is stablized, and it is specious, freight and people can be reduced
Work cost improves the service life of product.Its overall cost can reduce by 30% to 60%, and the market that can integrally promote round bamboo product is competing
Strive power.The advantage of factory lines large-scale production, can provide semi-finished stock for existing Yuan Zhu manufacturing enterprise, and according to
The demand in enterprise and market further develops bamboo plank road, and the products such as bamboo platform, this is a completely new market, garden landscape,
Building trade potential of demand is huge.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, although ginseng
The utility model is described in detail according to previous embodiment, it for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in practical
Within novel protection scope.
Claims (6)
1. a kind of process equipment of round bamboo microwave softened shaping, including rack, circle bamboo microwave softened device and circle bamboo apparatus for shaping,
It is characterized in that：The front of the rack is provided with round bamboo microwave softened device, and the rear portion of the rack is provided with round bamboo shaping
Device is provided with material guide mechanism between the discharge port and circle bamboo apparatus for shaping of the round bamboo microwave softened device；
The round bamboo microwave softened device include round bamboo conveying mechanism and be arranged in circle bamboo conveying roller mechanism on the upside of microwave softened
Cover is equipped with microwave generation portion part, the front side of the microwave softened cover and rear side on the top plate of the microwave softened cover
It is separately installed with the anti-leak cover for preventing microwave leakage；
The round bamboo apparatus for shaping includes that at least one set of active shaping roller group and the driven shaping roller group of several groups, the active are whole
Shape roller group and driven shaping roller group include two sides support body and the snub pulley being arranged between the support body of two sides and upper pressure roller, described
Snub pulley and upper pressure roller are the bowed roller part adaptable with circle bamboo outer surface, the bearings at both ends seat of the upper pressure roller respectively with two sides
Support body is slidably connected, and is provided with pressure regulating bolt and pressure bullet between the upper pressure roller and the top plate of two sides support body
Spring.
2. the process equipment of round bamboo microwave softened shaping according to claim 1, it is characterised in that：At least one set
Active shaping roller group and the driven shaping roller group of several groups are along straight line axial direction close-packed arrays.
3. the process equipment of round bamboo microwave softened shaping according to claim 1, it is characterised in that：At least one set
Active shaping roller group and the driven shaping roller group of several groups arcuately axial direction close-packed arrays.
4. the process equipment of round bamboo microwave softened shaping according to claim 2 or 3, it is characterised in that：Described at least one
The upper pressure roller of the driven shaping roller group of active shaping roller group and several groups of group is substituted for spline pressure roller.
5. the process equipment of round bamboo microwave softened shaping according to claim 1, it is characterised in that：The snub pulley and/
Or upper pressure roller is rubber rollers part.
6. the process equipment of round bamboo microwave softened shaping according to claim 1, it is characterised in that：The material guide mechanism is
Form the two sides stock guide of necking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820262352.8U CN208118054U (en) | 2018-02-22 | 2018-02-22 | A kind of process equipment of round bamboo microwave softened shaping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820262352.8U CN208118054U (en) | 2018-02-22 | 2018-02-22 | A kind of process equipment of round bamboo microwave softened shaping |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208118054U true CN208118054U (en) | 2018-11-20 |
Family
ID=64204300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820262352.8U Expired - Fee Related CN208118054U (en) | 2018-02-22 | 2018-02-22 | A kind of process equipment of round bamboo microwave softened shaping |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208118054U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844293A (en) * | 2020-07-22 | 2020-10-30 | 南京林业大学 | Round bamboo softening, bending and shaping integrated processing method and system |
| CN111890495A (en) * | 2020-07-16 | 2020-11-06 | 安徽竹迹新材料科技有限公司 | Drying equipment is used in bamboo article production |
| CN111975904A (en) * | 2020-09-03 | 2020-11-24 | 阜南县欣园柳编工艺品有限公司 | Bamboo product processing bamboo strip breaking equipment and bamboo strip breaking method thereof |
| CN113561279A (en) * | 2021-07-09 | 2021-10-29 | 杭州汇家厨卫用品有限公司 | Wood shaping device |
-
2018
- 2018-02-22 CN CN201820262352.8U patent/CN208118054U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111890495A (en) * | 2020-07-16 | 2020-11-06 | 安徽竹迹新材料科技有限公司 | Drying equipment is used in bamboo article production |
| CN111844293A (en) * | 2020-07-22 | 2020-10-30 | 南京林业大学 | Round bamboo softening, bending and shaping integrated processing method and system |
| CN111844293B (en) * | 2020-07-22 | 2022-05-24 | 南京林业大学 | Round bamboo softening, bending and shaping integrated processing method and system |
| CN111975904A (en) * | 2020-09-03 | 2020-11-24 | 阜南县欣园柳编工艺品有限公司 | Bamboo product processing bamboo strip breaking equipment and bamboo strip breaking method thereof |
| CN111975904B (en) * | 2020-09-03 | 2022-04-08 | 阜南县欣园柳编工艺品有限公司 | Thin bamboo strip breaking equipment for bamboo product processing and thin bamboo strip breaking method thereof |
| CN113561279A (en) * | 2021-07-09 | 2021-10-29 | 杭州汇家厨卫用品有限公司 | Wood shaping device |
| CN113561279B (en) * | 2021-07-09 | 2022-03-22 | 杭州汇家厨卫用品有限公司 | Wood shaping device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181120 |