CN208109999U - A kind of monitor station in EPS controller production process - Google Patents
A kind of monitor station in EPS controller production process Download PDFInfo
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- CN208109999U CN208109999U CN201820498535.XU CN201820498535U CN208109999U CN 208109999 U CN208109999 U CN 208109999U CN 201820498535 U CN201820498535 U CN 201820498535U CN 208109999 U CN208109999 U CN 208109999U
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- rack
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- conveyer belt
- eps controller
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Abstract
The utility model relates to motor turning controller detection technique field, specially a kind of monitor station in EPS controller production process, including：Rack, two groups of parallel conveyer belts are provided in the rack, one group of flying needle lifting platform is provided with below parallel conveyer belt described in two groups, one group of positioned-lifting bar is provided with right above the flying needle lifting platform, the positioned-lifting bar is fixed in the rack by fixed bracket, parallel conveyer belt discharging end described in two groups shunts track with T-type and connect, and the T-type shunts track side and is provided with shunting shift fork, and the other side for shunting track with the symmetrical T-type of the shunting shift fork is provided with substandard products guide rail；The utility model solves to need to undergo the complicated procedures of forming repeatedly examined in existing EPS controller detection process；It is integrated by function, reduce process, reduces the probability of error detection in controller production, significantly improve production efficiency.
Description
Technical field
The utility model relates to motor turning controller detection technique field, more particularly to one kind are raw for EPS controller
Monitor station during production.
Background technique
After EPS controller hardware circuit board patch, at least need to carry out flying needle verification test, chips on circuit boards program
Code burning, controller function test three production links；Flying needle verification test is pre- on circuit board by connecting probe
The test point stayed, it is ensured that capacitor, resistance value are correct between each network on circuit board, and no short circuit, open circuit occur, to welding situation
Carry out Preliminary detection；Chips on circuit boards program code burning is by attaching probe on burning program point, to controller
Burning program is carried out, and judges whether to complete burning by cd-rom recorder, it is ensured that controller download program code.Programmable detection
Whether link is connected on the reserved Programmable detection point of controller by probe, can by applying power-assisted current verification controller
Enough realize program function.Problem circuit board needs multiple production links that could expose problem；
The above link of electric booster steering controller is carried out respectively by worker's manual operations at present, is not only produced
Low efficiency and entire production link need worker hand-manipulated, and static electricity on human body and operation error are easy to cause to damage to controller
Wound.
Utility model content
The utility model overcomes above-mentioned the deficiencies in the prior art, provides a kind of in EPS controller production process
Monitor station.The utility model solves to need to undergo the complicated procedures of forming repeatedly examined in existing EPS controller detection process；Pass through
Function is integrated, reduces process, reduces the probability of error detection in controller production, significantly improves production efficiency.
The technical solution of the utility model：
A kind of monitor station in EPS controller production process, including：Rack is provided with two groups simultaneously in the rack
Row conveyer belt, parallel conveyer belt lower section described in two groups are provided with one group of flying needle lifting platform, setting right above the flying needle lifting platform
There is one group of positioned-lifting bar, the positioned-lifting bar is fixed in the rack by fixed bracket, is transmitted parallel described in two groups
Band discharging end shunts track with T-type and connect, and the T-type shunts track side and is provided with shunting shift fork, with the shunting shift fork pair
The other side that the T-type of title shunts track is provided with substandard products guide rail.
Further, the flying needle lifting platform includes the first telescopic cylinder, and first telescopic cylinder is fixed at institute
It states in rack, the movable end of first telescopic cylinder is fixedly connected with flying needle panel, is provided with three groups on the flying needle panel
Spring probe and one group of photoelectric sensor, the photoelectric sensor are electrically connected with one group of PLC controller, the PLC controller with
The parallel conveyer belt electrical connection.
Further, spring probe described in three groups is respectively that flying needle detection probe, burning program probe and functional test are visited
Needle is electrically connected to the control system respectively, and the control system is also electrically connected with the shunting shift fork.
Further, the control system include one group of host computer, the host computer also data output end with
The connection of one group of display screen, the display screen are arranged in the rack, the host computer data input pin respectively with flying needle
Detection probe, burning program probe are connected with functional test probe, the host computer data output end also with shunt shift fork
Connection.
Further, the positioned-lifting bar includes the second telescopic cylinder, and the fixed color of second telescopic cylinder is woven in institute
It states on fixed bracket, the second telescopic cylinder movable end is fixedly connected with one group of rectangle positioning plate, on the rectangle positioning plate
Four groups of locating slots are machined with, one group of removable spring thimble is provided in locating slot described in every group.
Further, the shunting shift fork includes third telescopic cylinder, the third telescopic cylinder movable end and one group of bullet
Property gasket is fixedly connected.
Further, parallel conveyer belt described in two groups is arranged in parallel.
Further, the parallel conveyer belt and the T-type shunt track and are in same level, and parallel described in two groups
Conveyer belt discharging end and the T-type shunt track flat contact.
Further, it is machined with adjusting threaded hole in the rack, the peace of the parallel conveyer belt in the rack is set
Processing organic frame regulating tank is shelved, the rack regulating tank is corresponding with the adjusting screw thread hole site, the adjusting threaded hole
It is inside provided with one group of fastening bolt, the fastening bolt upper end passes through the rack regulating tank and one group of fastening nut screw thread connects
It connects.
A kind of working method for the monitor station in EPS controller production process, this method comprises the following steps：
Step a：The positioning of EPS controller：The EPS controller for completing patch process is refuted platform shovel by chip mounter to be sent to simultaneously
On row conveyer belt, and by parallel strip line transmit reach predetermined position after, conveyer belt is out of service, is mounted on flying needle lifting platform
On photoelectric sensor receive EPS controller arriving signal, be now placed in the positioned-lifting bar right above EPS controller and pass through
The driving of second telescopic cylinder declines, and the removable spring thimble on rectangle positioning plate is inserted into the mounting hole of EPS controller quadrangle
In, realize the positioning of EPS controller；
Step b：Flying needle detection, burning program and function detection：Flying needle lifting platform rises under the driving of telescopic cylinder, makes
It obtains spring probe and controller on flying needle panel and detects point contact, and controlled by computer, to flying probe probe, program
Burning probe, three groups of functional test probe are separately energized in order, are sequentially completed flying needle detection, burning program, functional test；It is real
Now primary positioning, compound burning；After completing the above process, composite copying mode terminates, and positioned-lifting bar rises, flying needle lifting platform
Decline, conveyer belt bring into operation, and controller is sent into and shunts track；
Step c：Substandard products shunt：Control system by flying needle detect, burning program, functional test as a result, judgement shunt
Whether shifting fork mechanism runs；And when any one of above three process does not pass through, the equal power cut-off of composite copying mode platform, no
When qualified EPS controller transports band split point, control system shift fork mechanism operation, the third with spring shim is stretched gas
Cylinder stretches out, and underproof EPS controller is pushed into substandard products guide rail, and then third telescopic cylinder is withdrawn；When above three process is complete
When portion passes through, when EPS controller enters split point, shunts shift fork and be failure to actuate, EPS controller enters finished product track；The above process
Middle T-type shunts guide rail continuous service, realizes that the intelligence of product shunts.
The utility model has the advantages that compared with the existing technology：
The utility model, which has, to be needed to undergo the complicated procedures of forming repeatedly examined in EPS controller detection process；Pass through function collection
At, reduce process, reduce controller production in error detection probability, significantly improve production efficiency；
The utility model, which is provided with positioned-lifting bar, to carry out flying needle detection, burning program, in functional test procedures,
It is inserted into the mounting hole of EPS controller quadrangle by the removable spring thimble on rectangle positioning plate, realizes EPS controller
Positioning, meanwhile, be machined with locating slot on rectangle positioning plate, guarantee removable spring thimble can position adjust, can make to position
Elevating lever adapts to different EPS controllers.
It is machined with adjusting threaded hole in the utility model rack, the mounting rack of the parallel conveyer belt in the rack is set
Upper processing organic frame regulating tank, institute's rack regulating tank is corresponding with the adjusting screw thread hole site, adjusts in threaded hole and is provided with one
Group fastening bolt, fastening bolt upper end pass through rack regulating tank and are threadedly coupled with one group of fastening nut, by unclamping fastening nut,
Adjust rack regulating tank on parallel conveyer belt and adjust the positional relationship of threaded hole, between final two groups of parallel conveyer belts away from
From, enable carry different in width EPS controller.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the side view of Fig. 1；
Fig. 3 is the structural schematic diagram of the positioned-lifting bar of the utility model；
Fig. 4 is the control block diagram of the control system of the utility model；
Fig. 5 is the control block diagram of the utility model flying needle elevating lever.
100- rack in figure；The parallel conveyer belt of 1-；2- flying needle lifting platform；3- positioned-lifting bar；4- shunts shift fork；5-T type
Shunt track；6- control system；7- rack regulating tank；8- substandard products guide rail；The first telescopic cylinder of 21-；22- flying needle panel； 23-
Spring probe；24- photoelectric sensor；31- rectangle positioning plate；32- moves spring thimble；The second telescopic cylinder of 33-；34- is fixed
Position slot；41- third telescopic cylinder；42- elastomeric pad；61- host computer；62- display screen.
Specific embodiment
The utility model is described in detail below with reference to attached drawing.
Show in conjunction with Fig. 1-Fig. 5, a kind of monitor station in EPS controller production process disclosed in the present embodiment, including：
Rack 100 is provided with two groups of parallel conveyer belts 1 in the rack 100, is provided with one group below parallel conveyer belt 1 described in two groups
Flying needle lifting platform 2, one group of positioned-lifting bar 3 is provided with right above the flying needle lifting platform 2, and the positioned-lifting bar 3 passes through solid
Fixed rack is fixed in the rack 100, and 1 discharging end of parallel conveyer belt described in two groups shunts track 5 with T-type and connect, the T
Type shunts 5 side of track and is provided with shunting shift fork 4, and the other side for shunting track 5 with the shunting symmetrical T-type of shift fork 4 is arranged
There is substandard products guide rail 8.
Specifically, the flying needle lifting platform 2 includes the first telescopic cylinder 21, first telescopic cylinder 21 is fixed at
In the rack 100, the movable end of first telescopic cylinder 21 is fixedly connected with flying needle panel 22, the flying needle panel 22
On be provided with three groups of spring probes 23 and one group of photoelectric sensor 24, the photoelectric sensor 24 and one group of 25 electricity of PLC controller
Connection, the PLC controller 25 are electrically connected with the parallel conveyer belt 1.
Specifically, spring probe 23 described in three groups is respectively that flying needle detection probe, burning program probe and functional test are visited
Needle is electrically connected with control system 6 respectively, and the control system 6 is also electrically connected with the shunting shift fork 4.
Specifically, the control system 6 includes one group of host computer 61, the host computer 61 goes back data output end
It is connect with one group of display screen 62, the display screen 62 is arranged in the rack 100,61 data input pin of host computer
It is connect respectively with flying needle detection probe, burning program probe and functional test probe, 61 data output end of host computer
Also it is connect with shunting shift fork 4.
Specifically, the positioned-lifting bar 3 includes the second telescopic cylinder 33, the fixed color of second telescopic cylinder 33 is woven in
On the fixed bracket, 33 movable end of the second telescopic cylinder is fixedly connected with one group of rectangle positioning plate 31, and the rectangle is fixed
Four groups of locating slots 34 are machined on the plate 31 of position, one group of removable spring thimble 32 is provided in locating slot 34 described in every group, it can
Mobile spring thimble can move in locating slot 34, can guarantee the distance between removable spring, enable to adapt to not
With the size of the EPS controller of size.
Specifically, the shunting shift fork 4 includes third telescopic cylinder 41,41 movable end of third telescopic cylinder and one group
Elastomeric pad 42 is fixedly connected.
Specifically, parallel conveyer belt described in two groups includes the first transmission belt 11 and the second conveyer belt 12, first transmission
Band 11 and second transmission belt 12 are arranged in parallel.
Specifically, the parallel conveyer belt 1, which shunts track 5 with the T-type, is in same level, and parallel described in two groups
1 discharging end of conveyer belt and the T-type shunt 5 flat contact of track.
Specifically, being machined with adjusting threaded hole in the rack 100, the parallel conveyer belt 1 in the rack 100 is set
Mounting rack on process organic frame regulating tank 7, the rack regulating tank 7 is corresponding with the adjusting screw thread hole site, the adjusting
One group of fastening bolt is provided in threaded hole, the fastening bolt upper end passes through the rack regulating tank 7 and one group of fastening nut
It is threadedly coupled；By unclamping fastening nut, adjusting the rack regulating tank on parallel conveyer belt and adjusting the positional relationship of threaded hole,
The distance between final two groups of parallel conveyer belts enable the EPS controller for carrying different in width.
Embodiment two：
The course of work of the utility model：
Step a：The positioning of EPS controller：The EPS controller for completing patch process is refuted platform shovel by chip mounter to be sent to simultaneously
On row conveyer belt 1, and by parallel strip line transmit reach predetermined position after, conveyer belt is out of service, be mounted on flying needle lifting
Photoelectric sensor 24 on platform 2 receives EPS controller arriving signal, the positioned-lifting being now placed in right above EPS controller
Bar 3 is declined by the driving of the second telescopic cylinder 33, and the removable spring thimble 32 on rectangle positioning plate 31 is inserted into EPS controller
In the mounting hole of quadrangle, the positioning of EPS controller is realized；
Step b：Flying needle detection, burning program and function detection：Flying needle lifting platform 2 rises under the driving of telescopic cylinder,
So that the spring probe 23 and controller on flying needle panel 22 detect point contact, and controlled by computer, flying probe is visited
Needle, burning program probe, three groups of functional test probe are separately energized in order, are sequentially completed flying needle detection, burning program, function
Test；Realize primary positioning, compound burning；After completing the above process, composite copying mode terminates, and positioned-lifting bar 3 rises,
Flying needle lifting platform 2 declines, and conveyer belt brings into operation, and control EPS device is sent into and shunts track；
Step c：Substandard products shunt：Control system 6 by flying needle detect, burning program, functional test as a result, judgement shunt
Whether 4 mechanism of shift fork runs；And when any one of above three process does not pass through, the equal power cut-off of composite copying mode platform,
When unqualified EPS controller transports band split point, 6 shift fork mechanism of control system operation, the third with spring shim is stretched
Contracting cylinder 41 stretches out, and underproof EPS controller is pushed into substandard products guide rail 8, and then third telescopic cylinder 41 is withdrawn；When above-mentioned
When three processes all pass through, when EPS controller enters split point, shunts shift fork 4 and be failure to actuate, EPS controller enters finished product rail
Road；T-type shunts guide rail continuous service in the above process, realizes that the intelligence of product shunts.
Above embodiments are exemplary description of this patent, do not limit its protection scope, those skilled in the art
Member can also be changed its part, as long as it does not exceed the essence of this patent, within the protection scope of the present patent.
Claims (9)
1. a kind of monitor station in EPS controller production process, including：Rack (100), it is characterised in that：The rack
(100) it is provided with two groups of parallel conveyer belts (1) on, is provided with one group of flying needle lifting platform below parallel conveyer belt (1) described in two groups
(2), it is provided with one group of positioned-lifting bar (3) right above the flying needle lifting platform (2), the positioned-lifting bar (3) passes through fixation
Bracket is fixed on the rack (100), and parallel conveyer belt (1) discharging end described in two groups shunts track (5) with T-type and connect, institute
It states T-type shunting track (5) side and is provided with shunting shift fork (4), shunt track (5) with the symmetrical T-type of shunting shift fork (4)
The other side is provided with substandard products guide rail (8).
2. a kind of monitor station in EPS controller production process according to claim 1, which is characterized in that described
Flying needle lifting platform (2) includes the first telescopic cylinder (21), and first telescopic cylinder (21) is fixed at the rack (100)
On, the movable end of first telescopic cylinder (21) is fixedly connected with flying needle panel (22), is arranged on the flying needle panel (22)
There are three groups of spring probes (23) and one group of photoelectric sensor (24), the photoelectric sensor (24) and one group of PLC controller (25)
Electrical connection, the PLC controller (25) are electrically connected with the parallel conveyer belt (1).
3. a kind of monitor station in EPS controller production process according to claim 2, which is characterized in that three groups
The spring probe (23) be respectively flying needle detection probe, burning program probe and functional test probe respectively with control system
(6) it is electrically connected, the control system (6) is also electrically connected with the shunting shift fork (4).
4. a kind of monitor station in EPS controller production process according to claim 3, which is characterized in that described
Control system (6) includes one group of host computer (61), the data output end and one group of display screen of the host computer (61)
(62) it connects, the display screen (62) is arranged on the rack (100), host computer (61) the data input pin difference
It is connect with flying needle detection probe, burning program probe and functional test probe, host computer (61) data output end is also
It is connect with shift fork (4) are shunted.
5. a kind of monitor station in EPS controller production process according to claim 4, which is characterized in that described
Positioned-lifting bar (3) includes the second telescopic cylinder (33), and the fixed color of second telescopic cylinder (33) is woven in the fixed bracket
On, the second telescopic cylinder (33) movable end is fixedly connected with one group of rectangle positioning plate (31), the rectangle positioning plate (31)
On be machined with four groups of locating slots (34), one group removable spring thimble (32) are provided in locating slot described in every group (34).
6. a kind of monitor station in EPS controller production process according to claim 5, which is characterized in that described
Shunting shift fork (4) includes third telescopic cylinder (41), third telescopic cylinder (41) movable end and one group of elastomeric pad (42)
It is fixedly connected.
7. a kind of monitor station in EPS controller production process according to claim 6, which is characterized in that two groups
The parallel conveyer belt (1) is arranged in parallel.
8. a kind of monitor station in EPS controller production process according to claim 7, which is characterized in that described
Parallel conveyer belt (1) and the T-type shunt track (5) and are in same level, and parallel conveyer belt (1) discharging end described in two groups
Track (5) flat contact is shunted with the T-type.
9. a kind of monitor station in EPS controller production process according to claim 7, which is characterized in that described
It is machined with adjusting threaded hole in rack (100), is arranged on the mounting rack of the parallel conveyer belt (1) on the rack (100) and adds
Work organic frame regulating tank (7), the rack regulating tank (7) is corresponding with the adjusting screw thread hole site, in the adjusting threaded hole
It is provided with one group of fastening bolt, the fastening bolt upper end passes through the rack regulating tank (7) and connects with one group of fastening nut screw thread
It connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820498535.XU CN208109999U (en) | 2018-04-09 | 2018-04-09 | A kind of monitor station in EPS controller production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820498535.XU CN208109999U (en) | 2018-04-09 | 2018-04-09 | A kind of monitor station in EPS controller production process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208109999U true CN208109999U (en) | 2018-11-16 |
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ID=64121298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820498535.XU Expired - Fee Related CN208109999U (en) | 2018-04-09 | 2018-04-09 | A kind of monitor station in EPS controller production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208109999U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108318807A (en) * | 2018-04-09 | 2018-07-24 | 东北林业大学 | A kind of monitor station and its working method in EPS controller production processes |
| CN111880080A (en) * | 2020-07-31 | 2020-11-03 | 苏州猎奇智能设备有限公司 | Chip photoelectric testing mechanism and testing method thereof |
-
2018
- 2018-04-09 CN CN201820498535.XU patent/CN208109999U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108318807A (en) * | 2018-04-09 | 2018-07-24 | 东北林业大学 | A kind of monitor station and its working method in EPS controller production processes |
| CN111880080A (en) * | 2020-07-31 | 2020-11-03 | 苏州猎奇智能设备有限公司 | Chip photoelectric testing mechanism and testing method thereof |
| CN111880080B (en) * | 2020-07-31 | 2023-11-24 | 苏州猎奇智能设备有限公司 | Chip photoelectric testing mechanism and testing method thereof |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 Termination date: 20210409 |