CN208108980U - A kind of enamel insulated round copper wire paint film device for detecting particles - Google Patents
A kind of enamel insulated round copper wire paint film device for detecting particles Download PDFInfo
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- CN208108980U CN208108980U CN201820630889.5U CN201820630889U CN208108980U CN 208108980 U CN208108980 U CN 208108980U CN 201820630889 U CN201820630889 U CN 201820630889U CN 208108980 U CN208108980 U CN 208108980U
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Abstract
A kind of enamel insulated round copper wire paint film device for detecting particles, including particle detection systems bracket, several detection of particles molds, several particle detection sensors, detection of particles module, alarm, several described detection of particles molds are movably arranged on the particle detection systems bracket, the particle detection sensor is fixedly mounted on the particle detection systems bracket, and the particle detection sensor and the detection of particles mold correspond, the particle detection sensor is connect with the detection of particles module, the detection of particles module is equipped with alarm signal output end and control signal output, the alarm signal output end is connect with the alarm, the control signal output is connect with enamelling machine operation control system.The utility model provide it is a kind of detect, be automatically stopped automatically, the enamel insulated round copper wire paint film device for detecting particles that detection accuracy is controllable, detection process is without complete machine shutdown and human interaction.
Description
Technical field
The utility model relates to a kind of detection devices, more particularly, to a kind of enamel insulated round copper wire paint film device for detecting particles.
Background technique
It is quality problems more typical in production in industry that particle, which occurs, in enamel insulated round copper wire paint film, but is made in current industry
Circular copper wire enamelling machine does not have paint film device for detecting particles generally, can only be detected by personnel.Detect work often
It needs to expend a large amount of manpowers, and is easy to lead to there are problems that paint film particle product is not detected due to personnel's carelessness, thus
It flows into client's hand.
Though there is part enamel-covered wire particle detection device in the prior art, most of enamel-covered wire particle detection device can only
It is alerted when having checked particle, staff is generally needed to check and determine whether to need to shut down, there are certain stagnant
Property afterwards；When especially a plurality of production line produces simultaneously, the test problems of a plurality of production line and and markers can not be taken into account in time sometimes
Note, so as to cause the unnecessary wasting of resources, or even causes quality problems, to increase enterprise's production cost.
Meanwhile most of circular copper wire enamelling machine can produce a plurality of circular copper wire, existing enamel-covered wire particle detection dress simultaneously
It sets when detecting paint film particle, it usually needs complete machine is shut down to handle, to influence production efficiency.
Summary of the invention
In view of the above-mentioned problems, the primary and foremost purpose of the utility model be to provide it is a kind of detect, be automatically stopped automatically, detection accuracy
Controllable enamel insulated round copper wire paint film device for detecting particles, detection process is shut down without complete machine and human interaction.
In order to solve the above technical problems, technical solution used by the utility model is：
A kind of enamel insulated round copper wire paint film device for detecting particles, including particle detection systems bracket, several detection of particles moulds
Tool, several particle detection sensors, detection of particles module, alarm, several described detection of particles molds are movably arranged on
On the particle detection systems bracket, the particle detection sensor is fixedly mounted on the particle detection systems bracket, and
The particle detection sensor and the detection of particles mold correspond, the particle detection sensor and the detection of particles
Module connection, the detection of particles module are equipped with alarm signal output end and control signal output, the alarm signal output
End is connect with the alarm, and the control signal output is connect with enamelling machine operation control system.
Further, several guide wheels are additionally provided on the particle detection systems bracket, the quantity of the guide wheel is described
Twice of detection of particles number of molds, the guide wheel are fixedly mounted on the both ends on the particle detection systems bracket, and with institute
It is corresponding to state detection of particles mold, so that enamel insulated round copper wire is smoothly passed through the detection of particles mold, it is ensured that detection accuracy.
Further, the detection of particles mold is mounted on the particle detection systems bracket by notch.
Further, the detection of particles mold is equipped with die hole, the aperture of the die hole and produced enamel-cover circle
The outer diameter of copper wire matches, and enamel insulated round copper wire is passed through from the die hole, selects different mold apertures according to production needs
Detection of particles mold detects needs to meet the production of products of different specifications, different product surface quality requirements.
Further, the diameter of the die hole is 80-110 μm bigger than the outer diameter of produced enamel insulated round copper wire.
Further, the particle detection sensor is proximity metal sensor, unreal with the detection of particles mold
Border contact, can accurately detect detection of particles mold close to sensor.
Further, the alarm is alarm lamp or buzzer siren, can customize alarm according to actual needs
Mode makes operator know the line for paint film particle occur in time and handle in time.
In use, the enamel insulated round copper wire completed in production after paint baking process on circular copper wire enamelling machine is examined from the particle
It surveys in the die hole of mold and passes through, mold aperture and the outer diameter of produced enamel insulated round copper wire match, without paint film particle
Qualified enameled wire can pass through the die hole of the detection of particles mold；When there is paint film particle in enamel insulated round copper wire, paint
The outer diameter of copper wire of taking all of is greater than the mold aperture, to block the detection of particles mold, by the detection of particles mold from
It is pulled out in the particle detection systems bracket, to trigger the particle detection sensor.The particle detection sensor is touched
Signal is issued after hair, signal is transferred to the detection of particles module, after carrying out calculation process by the detection of particles module, from institute
Alarm signal output end signal an alert is stated, the alarm is controlled and alarms, while being issued from control signal output
Signal is controlled to enamelling machine operation control system, enamelling machine is controlled and that line for paint film particle occur shuts down, prevent matter
The diffusion of amount problem.
The utility model has the beneficial effects that：This kind of enamel insulated round copper wire paint film device for detecting particles can be to circular copper wire enamelling machine
Upper every in production complete paint baking process after enameled wire simultaneously detected automatically, detection process without complete machine shutdown
And human interaction can be automatically stopped the operating for that line of paint film particle occur when detecting that paint film particle occurs in enameled wire, and
The production of other lines on enamelling machine is not influenced, and issues customized alert methods and producers is notified to handle；Meanwhile it is logical
The detection of particles mold for selecting different mold apertures is crossed, the production of products of different specifications, different product surface quality requirements is met
Detection needs.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model
Illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.In attached drawing
In：
Fig. 1 is the structural schematic diagram of the utility model embodiment.
In figure：1, particle detection systems bracket；2, particle detection sensor；3, detection of particles mold；4, detection of particles control
Molding block；5, alarm signal output end；6, alarm；7, control signal output.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used for explaining this
Utility model is not used to limit the utility model.
Embodiment
As shown in connection with fig. 1, a kind of enamel insulated round copper wire paint film device for detecting particles, including it is particle detection systems bracket 1, several
A detection of particles mold 3, several particle detection sensors 2, detection of particles module 4, alarm 6, several particles inspection
It surveys mold 3 to be movably arranged on the particle detection systems bracket 1, the particle detection sensor 2 is fixedly mounted on the grain
On sub- detection system bracket 1, and the particle detection sensor 2 and the detection of particles mold 3 correspond, the particle inspection
It surveys sensor 2 to connect with the detection of particles module 4, the detection of particles module 4 is equipped with alarm signal output end 5 and control is believed
Number output end 7, the alarm signal output end 5 are connect with the alarm 6, and the control signal output 6 is transported with enamelling machine
The connection of row control system.
Further, several guide wheels are additionally provided on the particle detection systems bracket 1, the quantity of the guide wheel is described
Twice of 3 quantity of detection of particles mold, the guide wheel are fixedly mounted on the both ends on the particle detection systems bracket 1, and with
The detection of particles mold 3 is corresponding, passes through the guide wheel, the particle when enamel insulated round copper wire is connect with device for detecting particles respectively
Detect mold 3, the guide wheel, it is ensured that enamel insulated round copper wire smoothly passes through the detection of particles mold 3, it is ensured that detection accuracy.
Further, the detection of particles mold 3 is mounted on the particle detection systems bracket 1 by notch；
The detection of particles mold 3 is equipped with die hole, and the aperture of the die hole and the outer diameter of produced enamel insulated round copper wire match,
Enamel insulated round copper wire is passed through from the die hole, selects the detection of particles mold in different mold apertures according to production needs, with full
The production of sufficient products of different specifications, different product surface quality requirements, which detects, to be needed.
Further, the diameter of the die hole is 80-110 μm bigger than the outer diameter of produced enamel insulated round copper wire；When detection mould
When the diameter in tool hole is 96 μm bigger than the outer diameter of produced enamel insulated round copper wire, reachable ± 10 μm of detection accuracy.
Further, the particle detection sensor 2 be proximity metal sensor, not with the detection of particles mold 3
Practical contact, can accurately detect detection of particles mold 3 close to sensor.
Further, the alarm 6 is alarm lamp or buzzer siren, can customize alarm according to actual needs
Mode makes operator know the line for paint film particle occur in time and handle in time
In use, the enamel insulated round copper wire completed in production after paint baking process on circular copper wire enamelling machine is examined from the particle
It surveys in the die hole of mold 3 and passes through, mold aperture and the outer diameter of produced enamel insulated round copper wire match, without paint film particle
Qualified enameled wire can pass through the die hole of the detection of particles mold 3；When there is paint film particle in enamel insulated round copper wire, paint
Take all of copper wire outer diameter be greater than the mold aperture, so that the detection of particles mold 3 is blocked, by the detection of particles mold 3
It is pulled out from the particle detection systems bracket 1, to trigger the particle detection sensor 2.The particle detection sensor 2
Signal is issued after being triggered, signal is transferred to the detection of particles module 4, carries out calculation process by the detection of particles module 4
Afterwards, it controls the alarm 6 from 5 signal an alert of alarm signal output end to alarm, while from control signal output 7
Enamelling machine operation control system is sent control signals to, that line for paint film particle occur is shut down, prevented by control enamelling machine
Only quality problems are spread.
The utility model has the beneficial effects that：This kind of enamel insulated round copper wire paint film device for detecting particles can be to circular copper wire enamelling machine
Upper every in production complete paint baking process after enameled wire simultaneously detected automatically, detection process without complete machine shutdown
And human interaction can be automatically stopped the operating for that line of paint film particle occur when detecting that paint film particle occurs in enameled wire, and
The production of other lines on enamelling machine is not influenced, and issues customized alert methods and producers is notified to handle；Meanwhile it is logical
The detection of particles mold for selecting different mold apertures is crossed, the production of products of different specifications, different product surface quality requirements is met
Detection needs.
As described above, being explained in detail to the embodiments of the present invention, as long as but essence is no to be detached from this
The inventive point and effect of utility model can have many deformations, this will be readily apparent to persons skilled in the art.
Therefore, such variation is also integrally incorporated within the protection scope of the utility model.
Claims (7)
1. a kind of enamel insulated round copper wire paint film device for detecting particles, which is characterized in that including particle detection systems bracket, several grains
Son detection mold, several particle detection sensors, detection of particles module, alarm, several described detection of particles molds are living
Dynamic to be mounted on the particle detection systems bracket, the particle detection sensor is fixedly mounted on the particle detection systems branch
On frame, and the particle detection sensor and the detection of particles mold correspond, the particle detection sensor with it is described
The connection of detection of particles module, the detection of particles module are equipped with alarm signal output end and control signal output, the alarm
Signal output end is connect with the alarm, and the control signal output is connect with enamelling machine operation control system.
2. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 1, which is characterized in that the particle inspection
Several guide wheels are additionally provided on examining system bracket, the quantity of the guide wheel is twice of the detection of particles number of molds, described
Guide wheel is fixedly mounted on the both ends on the particle detection systems bracket, and corresponding with the detection of particles mold, makes enamel-cover circle
Copper wire smoothly passes through the detection of particles mold, it is ensured that detection accuracy.
3. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 1, which is characterized in that the particle inspection
Mold is surveyed to be mounted on the particle detection systems bracket by notch.
4. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 1, which is characterized in that the particle inspection
It surveys mold and is equipped with die hole, the aperture of the die hole and the outer diameter of produced enamel insulated round copper wire match, enamel insulated round copper wire
It is passed through from the die hole, selects the detection of particles mold in different mold apertures, according to production needs to meet different size
The production of product, different product surface quality requirements, which detects, to be needed.
5. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 4, which is characterized in that the die hole
Diameter it is 80-110 μm bigger than the outer diameter of produced enamel insulated round copper wire.
6. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 1, which is characterized in that the particle inspection
Survey sensor is proximity metal sensor.
7. a kind of enamel insulated round copper wire paint film device for detecting particles according to claim 1, which is characterized in that the alarm
For alarm lamp or buzzer siren.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820630889.5U CN208108980U (en) | 2018-04-28 | 2018-04-28 | A kind of enamel insulated round copper wire paint film device for detecting particles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820630889.5U CN208108980U (en) | 2018-04-28 | 2018-04-28 | A kind of enamel insulated round copper wire paint film device for detecting particles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208108980U true CN208108980U (en) | 2018-11-16 |
Family
ID=64113610
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820630889.5U Active CN208108980U (en) | 2018-04-28 | 2018-04-28 | A kind of enamel insulated round copper wire paint film device for detecting particles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208108980U (en) |
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2018
- 2018-04-28 CN CN201820630889.5U patent/CN208108980U/en active Active
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