CN208100900U - Floor and the device for being used to prepare it - Google Patents
Floor and the device for being used to prepare it Download PDFInfo
- Publication number
- CN208100900U CN208100900U CN201820245741.XU CN201820245741U CN208100900U CN 208100900 U CN208100900 U CN 208100900U CN 201820245741 U CN201820245741 U CN 201820245741U CN 208100900 U CN208100900 U CN 208100900U
- Authority
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- China
- Prior art keywords
- polyurethane foam
- floor
- members
- foam board
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229920005830 Polyurethane Foam Polymers 0.000 claims abstract description 119
- 239000011496 polyurethane foam Substances 0.000 claims abstract description 119
- 239000002994 raw material Substances 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000005187 foaming Methods 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims description 44
- 238000000576 coating method Methods 0.000 claims description 30
- 239000011248 coating agent Substances 0.000 claims description 27
- 239000004814 polyurethane Substances 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229920002635 polyurethane Polymers 0.000 claims description 7
- 229920005749 polyurethane resin Polymers 0.000 claims description 6
- 239000003365 glass fiber Substances 0.000 claims description 5
- 229920002748 Basalt fiber Polymers 0.000 claims description 4
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 4
- 229920006231 aramid fiber Polymers 0.000 claims description 4
- 239000004917 carbon fiber Substances 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
- 238000002386 leaching Methods 0.000 claims description 2
- 238000005842 biochemical reaction Methods 0.000 claims 1
- 238000001802 infusion Methods 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 26
- 230000002421 anti-septic effect Effects 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 9
- 239000002131 composite material Substances 0.000 description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000002657 fibrous material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 3
- 239000004088 foaming agent Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000009661 fatigue test Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 238000010992 reflux Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
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- 238000001125 extrusion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
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- 238000002156 mixing Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Landscapes
- Floor Finish (AREA)
Abstract
The utility model provides a kind of floor and the device for being used to prepare it.The floor includes polyurethane foam board, polyurethane foam material made of polyurethane foam board is foamed by polyurethane foam raw material is made, the polyurethane foam board is provided with the multiple wire-like members for running through polyurethane foam board along preset direction, multiple wire-like members compartment of terrain arrangements, and polyurethane foam board foaming by the way of connection traction.Floor provided by the utility model, which can have, excellent holds nail performance, antiseptic property and preferable mechanical performance.And traditional floor can be substituted, effectively solves the problems, such as environmental issue, quality stability brought by traditional floor and Anticorrosion Problems.And meet the requirement of the fixed cargo of nailing in the use process of floor.
Description
Technical field
The utility model relates to technical field of floor, and relate more specifically to a kind of floor and be used to prepare its device.
Background technique
Floor does not require nothing more than it with excellent mechanical property, also to have as the bearing carrier in traffic and transport field
Preferable antiseptic property, endurance quality, lightweight and performance attractive in appearance, are wanted with meeting the use of its environmental working condition and life cycle
It asks.Currently, mainly there are wood floors, Steel floor and composite floor in industrial floor.
Wood floors especially wooden plywood mainly uses the hard broadleaf of tropical rain forest to clone the number such as wood and A Bidong
10 years stiff wood.Due to carrying out the over-exploitation of tropical rain forest this year, very big pressure is brought to environment.Also, due to wooden
The defects such as floor makes it easy to damage by worms intolerant to the corrosion of salt soda water mist, generates unstable mechanical property, and service life is low.
Traditional Steel floor has the defects of not corrosion resistant due to being easy to generate deformation under frequent load, leads to steel
Floor processed is difficult to widely apply.It is mainly used in the fields such as extraordinary solid bulk container, vehicle and platform at present.
Composite floor just gradually obtains the approval of client as a kind of novel high-strength, anticorrosive floor board.Current answers
Condensation material floor is mainly the thermoset articles for using pultrusion molding process to prepare.Due to the tensile strength of thermosetting property composite floor board
It is low so that its surface can not the fixed cargo of nailing, limit its application on traditional dry van container.
Therefore, it is necessary to a kind of floor and the devices for being used to prepare it, existing in the prior art at least to be partially solved
Problem.
Utility model content
A series of concept of reduced forms is introduced in utility model content part, this will be in specific embodiment part
Middle further description.The utility model content part of the utility model is not meant to attempt to limit claimed
Technical solution key feature and essential features, do not mean that the guarantor for attempting to determine technical solution claimed more
Protect range.
In order at least be partially solved the above problem, one aspect according to the present utility model provides a kind of floor,
Including polyurethane foam board, polyurethane foam material system made of the polyurethane foam board is foamed as polyurethane foam raw material
At,
Wherein, the polyurethane foam board is provided with multiple linear structures along preset direction through the polyurethane foam board
Part, the multiple wire-like members compartment of terrain arrangement,
And polyurethane foam board foaming by the way of continuously drawing.
According to this programme, polyurethane foam board is the base member on floor, and floor is had and excellent holds nail
Energy, antiseptic property and lower finished product density.Wire-like members are the reinforcement on floor, and floor is enabled to have preferable machine
Tool performance.
Floor provided by the utility model can substitute traditional floor, effectively solve environmental protection brought by traditional floor and ask
Topic, quality stability problem and Anticorrosion Problems.And meet the requirement of the fixed cargo of nailing in the use process of floor.
Preferably, the floor further includes FRP plate, and the FRP plate is located in the two sides up and down of the polyurethane foam board
At least side.
Preferably, the thickness of the FRP plate is 1.2~5.0mm, and/or, the density of the FRP plate is 1600
~2100kg/m3。
Preferably, length direction of the wire-like members along the floor is substantially evenly distributed in the polyurethane foam board
In.
Preferably, the polyurethane foam raw material includes polyurethane resin and foaming agent.
Preferably, the wire-like members are by least one of glass fibre, carbon fiber, aramid fiber, basalt fibre
It is made.
Preferably, the polyurethane foam board with a thickness of 20~100mm, and/or, the polyurethane foam board
Density is 500~1100kg/m3。
Preferably, the polyurethane foam board with a thickness of 25~35mm, and/or, the polyurethane foam board
Density is 700~1100kg/m3。
Preferably, the both ends on the floor are provided with the tenon mouth for splicing.
Another aspect according to the present utility model provides one kind and either is used to prepare in above-mentioned technical proposal face institute
The method on the floor stated comprising：
Preforming step extends the multiple wire-like members along predetermined direction, and the adjacent wire-like members interval
Ground arrangement；
Coating step, by the polyurethane foam raw material to the wire-like members；
Foaming step, the polyurethane foam raw material chemically reacts, to form the polyurethane foam material,
And curing molding is the polyurethane foam board；And
Distraction step, by the wire-like members and the polyurethane foam board along the predetermined direction continuously by traction and
It is mobile.
According to this programme, it is capable of forming the floor including polyurethane foam board.And multiple wire-like members can be along default
Directional spreding is in polyurethane foam board.The floor being prepared can have excellent holding to follow closely performance, antiseptic property and machinery
Performance.
The method of the utility model has operating procedure simple, can guarantee the continuous production on floor, improve production
Processing efficiency.
Preferably, before the foaming step, regional cross section product and the poly- ammonia of the multiple wire-like members
The sectional area of ester cystosepiment is roughly the same.
Preferably, in the foaming step, the polyurethane foam raw material is heated, in predetermined temperature
Under chemically reacted.
Preferably, in the preforming step, the wire-like members are by being provided with the director element compartment of terrain of through-hole
Arrangement.
Preferably, in the coating step, the coating method of the wire-like members is dip-coating and/or the leaching
Painting mode is that the wire-like members pass through the polyurethane foam raw material in the state of traction.
Preferably, further include composite steps after the foaming step, in the composite steps, to described
Polyurethane foam board carries out gluing with FRP plate and fixes.
Preferably, in the composite steps, to the adhesive used in gluing fixation under the conditions of negative pressure of vacuum
Solidified.
Another aspect according to the present utility model provides one kind and either is used to prepare in above-mentioned technical proposal face institute
The device on the floor stated comprising：
Pre-forming device, for being arranged to the multiple wire-like members so that the multiple wire-like members are along predetermined party
To extend and compartment of terrain it is adjacent；
Coating equipment, the coating device are located at the downstream of the pre-forming device, for coating to the wire-like members
The polyurethane foam raw material；
Molding equipment, the molding equipment are located at the downstream of the coating device, for so that the polyurethane foam is former
Material chemically reacts, and to form the polyurethane foam material, and curing molding is the polyurethane foam board；And
Pulling equipment, the pulling equipment is located at the downstream of the molding equipment, for leading the polyurethane foam board
Draw the molding equipment.
According to this programme, it is capable of forming the floor including polyurethane foam board.And multiple wire-like members can be along default
Directional spreding is in polyurethane foam board.The floor being prepared can have excellent holding to follow closely performance, antiseptic property and mechanicalness
Energy.
Preferably, the molding equipment includes the heating element for being heated to the polyurethane foam raw material.
Preferably, the coating device includes the dip tank for accommodating the polyurethane foam raw material, the dip tank
Through-hole is provided with so that the wire-like members pass through the dip tank in the state of traction.
Preferably, the pre-forming device includes director element, and the molding equipment includes molding die, the guiding member
Part is configured so that the regional cross section shape of the multiple wire-like members is roughly the same with the cross sectional shape of the molding die.
Detailed description of the invention
The following drawings of the utility model is used to understand the utility model in this as a part of the utility model.Attached drawing
In show the embodiments of the present invention and its description, for explaining the device and principle of the utility model.In the accompanying drawings,
Figure 1A is the structural schematic diagram according to the floor of first preferred embodiment of the utility model；
Figure 1B is the partial enlargement diagram of part A shown in Figure 1A；
Fig. 2 is the schematic diagram for being used to prepare the device on floor shown in Figure 1A；
Fig. 3 is a structural schematic diagram according to the floor of second preferred embodiment of the utility model；
Fig. 4 is another structural schematic diagram according to the floor of second preferred embodiment of the utility model；
Fig. 5 is the structural schematic diagram according to the floor of the third preferred embodiment of the utility model；And
Fig. 6 is the schematic diagram of floor connection status shown in multiple Fig. 5.
Specific embodiment
In the following description, a large amount of concrete details are given more thoroughly to manage in order to provide to the utility model
Solution.It is, however, obvious to a person skilled in the art that the utility model may not need it is one or more of these thin
It saves and is carried out.In other examples, in order to avoid obscuring with the utility model, for more well known in the art
Technical characteristic is not described.
In order to thoroughly understand the utility model, detailed structure will be proposed in following description, it is practical to illustrate
It is novel.Obviously, the execution of the utility model is not limited to the specific details that the those skilled in the art are familiar with.This reality
It is described in detail as follows with novel preferred embodiment, however other than these detailed descriptions, the utility model can also have it
His embodiment, should not be construed as being limited to embodiments presented herein.
It should be understood that the purpose of term as used herein is only that description specific embodiment and not as originally practical
Novel limitation, " one " of singular, "one" and " described/should " be also intended to include plural form, unless context understands
Point out other mode.When the term " comprising " and/or " including " is used in this specification, indicate there are the feature,
Entirety, step, operation, element and/or component, but do not preclude the presence or addition of other one or more features, entirety, step,
Operation, element, component and/or their combination.Term " on " used in the utility model, "lower", "front", "rear",
"left", "right" and similar statement for illustrative purposes only, not limit.
The cited such as ordinal number of " first " and " second " is only to identify in the utility model, without any
Other meanings, such as specific sequence etc..Moreover, for example, term " first component " itself does not imply that depositing for " second component "
Term " second component " does not imply that the presence of " first component " in itself.
Hereinafter, specific embodiment of the utility model is described in more detail with reference to the accompanying drawings, these attached drawings are shown
The representative embodiment of the utility model is not to limit the utility model.
First preferred embodiment
The utility model provides a kind of floor 100, which can be applied to all kinds of containers, vehicle, outdoor flat
The fields such as platform, derived energy chemical and building decoration.As shown in FIG. 1A and 1B, which includes polyurethane foam board 110.It is poly-
Urethane cystosepiment 110 is provided with multiple wire-like members 120.
Polyurethane foam board 110 is the base member on floor 100, enable floor 100 have it is excellent hold nail performance,
Antiseptic property and lower finished product density.And poly- ammonia made of polyurethane foam board 110 is foamed as polyurethane foam raw material
Ester foaming material is made.Due to using basis material of the polyurethane foam material as present embodiment, make it possible to shape
As the floor 100 of predetermined shape, and floor 100 can be pacified in such a way that the fasteners such as screw are fixed
Dress.Make the applicability on floor 100 wider in this way, can be applied to traditional container.
Multiple wire-like members 120 are the reinforcement on floor 100, and floor 100 is enabled to have preferable mechanical performance, with
And it improves holding for floor 100 and follows closely performance and antiseptic property.Multiple wire-like members 120 run through polyurethane foam board along preset direction
110, it is set to polyurethane foam board 110 generally parallel to each other.And multiple 120 compartment of terrain of wire-like members arrangements are adjacent
Spacing distance each other is roughly the same.So that wire-like members 120 can be substantially evenly distributed in polyurethane foam board
In 110.This ensure that floor 100 is not susceptible to deformation, bearing capacity is high.
Predetermined direction can be the length direction or width direction on floor 100.Preferably, predetermined direction is floor 100
Length direction, wire-like members 120 along floor 100 length direction be arranged.Polyurethane foam board can be adopted more easily in this way
With the mode foaming continuously drawn.In other words, which can combine foaming using the continuously shaped technique of plate
Molding technique is made.So as to improve production and processing efficiency.
Preferably, polyurethane foam board 110 with a thickness of 20~100mm.The density of polyurethane foam board 110 be 500~
1100kg/m3.That is the thickness on the floor 100 of this preferred embodiment is preferably 20~100mm.Polyurethane foam board
110 density is preferably 500~1100kg/m3.The width dimensions on floor 100 are preferably 200~500mm.Floor 100 is according to making
The product of corresponding density can be provided with operating condition, the difference of load-carrying properties, density is in 500~1100kg/m3It is adjustable in range.
The length dimension on floor 100 can be configured according to actual needs.
It is highly preferred that polyurethane foam board 110 with a thickness of 25~35mm.The density of polyurethane foam board 110 be 700~
1100kg/m3.Floor 100 can satisfy the highest level test request on container floor and vehicle floor as a result,.Specifically
Ground, floor 100 can satisfy the technical requirements of 7.26 tons of trolleies tests and 10.886 tons of 3000 fatigue tests.
Further, polyurethane foam raw material includes polyurethane resin and foaming agent.Polyurethane foam raw material preferably by
Polyurethane resin and foaming agent mix according to a certain percentage.It is sent out after the polyurethane foam raw material after chemical reaction of liquid
Bubble forms solid polyurethane foam material.If necessary and/or expectation, polyurethane foam raw material can also include such as mixing colours
The auxiliary materials such as agent and antiager.The color on floor 100 adjustable in this way, or improve ageing-resistant performance etc..
Wire-like members 120 are made of at least one of glass fibre, carbon fiber, aramid fiber, basalt fibre
Yarn.As such, it will be understood that wire-like members 120 are using fibre reinforcement made of above-mentioned fibre reinforced materials.Preferably,
Wire-like members 120 are the yarn made of continuous filament of glass fiber.If necessary and/or it is expected, fibre reinforced materials is also
It can be other natural fiber materials.
According to the another aspect of this preferred embodiment, a kind of device 200 for preparing above-mentioned floor 100, the dress are provided
It sets 200 and is configured so that and above-mentioned floor 100 is prepared using plate continuous forming process.Specifically, as shown in Fig. 2, the dress
Setting 200 includes pre-forming device 210, coating equipment 220, molding equipment 230 and pulling equipment.Pre-forming device 210 for pair
Multiple wire-like members 120 are arranged along predetermined direction so that multiple wire-like members 120 extend along predetermined direction and compartment of terrain phase
It is adjacent.Coating equipment 220 is used to coat polyurethane foam raw material to wire-like members 120.Molding equipment 230 is used for so that polyurethane is sent out
Bubble raw material chemically reacts, and to form polyurethane foam material, and curing molding is polyurethane foam board 110.Traction is set
Standby 240 for pulling out molding equipment 230 for polyurethane foam board 110.
Specifically, the quantity of required wire-like members 120 is carried out according to scheduled density by pre-forming device 210
Arrangement.And multiple wire-like members 120 is enabled to be arranged into the preformed shape on floor 100.
Preferably, pre-forming device 210 includes director element.Wire-like members 120, which are drawn, passes through guiding along predetermined direction
Element forms adjacent spacing distance roughly the same each other.Director element can be logical with what is be substantially evenly distributed
The guide plate in hole.
An embodiment of director element is shown in figure.Director element includes pre- before coating equipment 220
Director element 211 and preform elements 212.The through-hole of pre- directing element 211 has relative to the through-hole of preform elements 212
Spacing distance is larger.Wire-like members 120 pass sequentially through pre- directing element 211 and preform elements 212, so that wire-like members 120
Substantially equidistant, parallel arrangement can be converted by the arrangement relatively dispersed.And the through-hole of preform elements 212 is arranged to
The preformed shape on floor 100, wire-like members 120 are capable of forming the prefabricated of floor 100 after passing through preform elements 212 as a result,
Shape.
The another embodiment of director element is that director element further includes for the regional cross section shape to wire-like members 120
The additional profile member (not shown) that shape is further adjusted.Attachment profile member can be located at preform elements 212 and coating
Between equipment 220.So that wire-like members 120 can successively pass through pre- directing element 211, preform elements 212 and add
Profile member is continuously arranged with realizing.Optionally, through-hole of the through-hole of profile member relative to preform elements 212 is added
The spacing distance having is smaller.The regional cross section product of wire-like members 120 multiple in this way is gradually reduced, and is gradually intended to floor 100
Preset sectional area.
Alternatively, attachment profile member can be between coating equipment 220 and molding equipment 230.So that line
Shape component 120 can enter molding equipment 230 before again progress regional cross section shape adjusting.It should be noted that
The spacing distance that the through-hole of additional profile member has relative to the through-hole of preform elements 212 can be larger or smaller.It is attached
The spacing distance of the through-hole of add-on type element can be selected according to the shape on actual floor 100.Present embodiment can as a result,
Can more easily pass through replacement attachment profile member, or by adjusting attachment in the case where being changed without coating equipment 220
The spacing distance of the through-hole of profile member, to realize the scheduled different shape on floor 100.Being applicable in for equipment is improved in this way
Property.
Further, coating equipment 220 is located at the downstream of pre-forming device 210.It is preferably dipping system.Ammonia poly- in this way
Ester foaming raw material can be attached to coating to the surface of wire-like members 120 using the coating method of dip-coating.As a result, linear structure
The surface of part 120 complete, more uniform can be attached with polyurethane foam raw material, so as to improve subsequent shaping foam effect
Fruit.
Embodiment shows a part of dipping system in figure.Further, coating equipment 220 includes poly- for accommodating
The dip tank 221 of urethane foaming raw material.Wire-like members 120 pass through dip tank 221 along predetermined direction in the state of traction.In this way
Polyurethane foam raw material can be uniformly coated to wire-like members 120, and as wire-like members 120 are moved together to molding
Equipment 230.
Specifically, the two sidewalls of dip tank 221 passed through for wire-like members 120 are provided with through-hole.The through-hole phase of side wall
The spacing distance having for the through-hole of preform elements 212 is identical.Wire-like members 120 are passed through in mode generally parallel to each other
Dip tank 221.If necessary and/or it is expected, the spacing distance that the through-hole of side wall has relative to the through-hole of preform elements 212
It can be different.The regional cross section shape of multiple wire-like members 120 can be further adjusted in this way.
Coating equipment 220 further includes collecting tank (not shown) and reflux pump (not shown).Due to polyurethane foam raw material meeting
It is flowed out from side wall, therefore, collecting tank is set under dip tank 221, the polyurethane foam raw material in collecting tank passes through reflux pump
It is delivered to dip tank 221.It in this way can be to avoid the waste of polyurethane foam raw material.
Further, molding equipment 230 is located at the downstream of coating equipment 220, and including molding die.Molding die
Cross sectional shape enables to be formed as the preformed shape on floor 100.As discussed above, it should be understood that being configured so that for director element
The regional cross section shape of multiple wire-like members 120 is roughly the same with the cross sectional shape of molding die.In molding die, polyurethane
Foaming raw material can be formed as polyurethane foam material by a series of chemical reaction foamed solidification, and wire-like members 120 are substantially
Equably it is arranged in polyurethane foam material.Then, polyurethane foam material is during formation, by molding die
Squeezing action is shaped to floor 100.Molding die is configured so that the floor 100 of preparation is plate.Molding die preferably connects
Continuous rolling mould.
Molding equipment 230 further includes the heating element (not shown) for being heated to polyurethane foam raw material.In this way
Polyurethane foam raw material can be provided and react preferable heating temperature.Preferably, heating temperature is 100~180 DEG C.This plus
At hot temperature, the reaction rate of polyurethane foam raw material is higher, to improve the production efficiency on floor 100.Heating element can
Think the electrical heating elements being set in molding die.
The higher floor 100 of intensity in order to obtain, molding equipment 230 further include for applying stressed add to molding die
Splenium part (not shown).Pressing member enables to the cross sectional shape of molding die to remain prefabricated section with floor 100
Face shape is identical.
Further, described device 200 further includes the cutting equipment for cutting floor 100.Pulling equipment 240 be located at
The downstream of type equipment 230.Pulling equipment 240 draws the movement of floor 100, to realize the continuous production on floor 100.Pulling equipment
240 be preferably reciprocating dragger.
Cutting equipment is located at the downstream of pulling equipment 240, required to be cut into as needed to obtained floor 100
Size.When predetermined direction is length direction, what is obtained by cutting equipment is the floor 100 with predetermined length.
According to the another aspect of this preferred embodiment, a kind of method for preparing above-mentioned floor 100 is provided.This method is adopted
Floor 100 is prepared with plate continuous forming process comprising：
Preforming step extends multiple wire-like members 120 along predetermined direction, and 120 compartment of terrain of adjacent wire-like members
Arrangement.
Coating step, by polyurethane foam raw material to wire-like members 120.
Foaming step, polyurethane foam raw material chemically react, and to form polyurethane foam material, and solidify
It is shaped to polyurethane foam board 110.
Wire-like members 120 and polyurethane foam board 110 are continuously drawn along predetermined direction and are moved by distraction step.
Through the above steps, it is capable of forming the floor 100 including polyurethane foam board 110.And multiple wire-like members 120
Polyurethane foam board 110 can be uniformly distributed in along preset direction.The floor 100 being prepared, which can have, excellent holds nail
Energy and antiseptic property.
Wire-like members 120 can be drawn along predetermined direction and be moved, and be in tensioning state always.Wire-like members
120 in the process of moving, successively carries out preforming step, coating step and foaming step.The polyurethane eventually formed
Cystosepiment 110 is equally drawn along predetermined direction and is moved.Thus, it is possible to realize the continuous production on floor, production is improved
Processing efficiency.It can be understood that the movement on floor 100 is able to drive since one end of wire-like members 120 is connect with floor 100
The movement of wire-like members 120.
Preferably, the foamed forming process of present embodiment is the process of high temperature and pressure.In foaming step, to poly-
Urethane foaming raw material is heated, and is foamed with being chemically reacted at a predetermined temperature.And intensity is higher in order to obtain
Floor 100 needs to pressurize to polyurethane foam material during foaming, to form prefabricated shape in extrusion process
The floor 100 of shape.
In molding die, polyurethane foam raw material can be formed as poly- ammonia by a series of chemical reaction foamed solidification
Ester foaming material, wire-like members 120 are equably arranged in polyurethane foam material.Then, polyurethane foam material is being formed
During, the squeezing action by molding die is shaped to floor 100.
Preferably, in preforming step, wire-like members 120 are arranged by being provided with the director element compartment of terrain of through-hole.
And it enables to before foaming step, regional cross section product and the polyurethane foam board 110 of multiple wire-like members 120
Sectional area is roughly the same.This ensure that wire-like members 120 are substantially evenly distributed in polyurethane foam board 110.
Preferably, in coating step, the coating method of wire-like members 120 is dip-coating.Multiple wire-like members 120 are being led
Polyurethane foam raw material is passed through in the state of drawing, so that polyurethane foam raw material can be uniformly coated to wire-like members
120 surface, and as wire-like members 120 move together.
Preferably, this method further includes cutting step, required for being cut into as needed to obtained floor 100
Size.Cut direction be with predetermined direction generally perpendicular direction, with the different floor of formation length.
The method for being used to prepare floor 100 that this preferred embodiment provides, which can be used, above-mentioned is used to prepare floor 100
Device 200 and realize, for brevity, the molding process on specific floor 100 is referred to the portion of above-mentioned apparatus 200
Divide content.
Second preferred embodiment
As shown in Figure 3 and Figure 4, the floor on the floor 300 of the second preferred embodiment and above-mentioned first preferred embodiment
100 structure is roughly the same, the difference is that the floor 300 further includes the FRP (Fiber compound with polyurethane foam board 310
Reinforced Polymer/Plastic, fibre reinforced composites) plate 330.For brevity, poly- in present embodiment
The part of urethane cystosepiment 310 will not be described in great detail.
Polyurethane foam board 310 is base member, and FRP plate 330 is stiffener.FRP plate 330 can be improved floor 300
Load-carrying properties.
FRP plate 330 is located at at least side in the two sides up and down of polyurethane foam board 310.Can according to requirements and
Design needs to be arranged position of the FRP plate 330 relative to polyurethane foam board 310.Preferably, FRP plate 330 is shown in Fig. 3
Positioned at the lower section of polyurethane foam board 310.So that the mechanical property promotion on floor 300 is higher, comprehensive cost performance is optimal.
In a variant embodiment, as shown in figure 4, the two sides up and down of the polyurethane foam board 310 ' on floor 300 ' are equal
It is provided with FRP plate 330 '.Thus it can further improve the mechanical property on floor 300 '.
FRP plate 330 is the plate prepared by fibrous material and resin material through pultrusion molding process.Preferably, the FRP plate
330 with a thickness of 1.2~5.0mm, density is 1600~2100kg/m3.Resin material used is unsaturated-resin, vinyl
At least one of resin, epoxy resin and polyurethane resin.Fibrous material used be glass fibre, carbon fiber, aramid fiber,
At least one of basalt fibre or other natural fiber materials.
Preferably, the thickness of FRP plate 330 is 1.2~5.0mm.The density of FRP plate 330 is 1600~2100kg/m3。
The density of polyurethane foam board 310 is 500~700kg/m3.Under equal conditions, relative to the floor of first embodiment
300, the load-carrying properties on the floor 300 after compound FRP plate are able to ascend 20~40%.It is understood that the carrying on floor 300
Performance and the density on floor 300 are proportional to.The floor 300 of this preferred embodiment, load-carrying properties equally can satisfy
The technical requirements of 7.26 tons of trolleies tests and 10.886 tons of 3000 fatigue tests.And its overall cost is preferred relative to first
High density (700~1100kg/m of embodiment3) floor 100 overall cost it is lower.
It is formed between the polyurethane foam board 310 of present embodiment and FRP plate 330 using adhesive is be bonded.Prepare floor
300 technique belongs to secondary operation technique.
Other side according to the present embodiment provides the method on preparation floor 300.This method includes above-mentioned first
The step of preparation floor 300 of embodiment further includes the composite steps after foaming step.
Further, in composite steps, including：
Surface treatment step polishes to the bonding plane of polyurethane foam board 310 (floor 100 of first embodiment)
Processing.And sided corona treatment is carried out to the bonding plane of FRP plate 330.Make the bonding plane of the two to can satisfy certain table in this way
Surface roughness is easy to the coating of adhesive.
Bonding step carries out gluing with FRP plate 330 to polyurethane foam board 310 and fixes.Specifically, respectively in polyurethane
Cystosepiment 310 and the bonding plane of FRP plate 330 coat a certain amount of adhesive, and the two is made to bond together.It is good to reach
Adhesive effect, adhesive described in present embodiment are two-component polyurethane adhesive or epoxy glue.
Curing schedule solidifies the adhesive used in gluing fixation under the conditions of negative pressure of vacuum.Specifically, it will glue
The floor 300 connected is put into negative pressure of vacuum lathe, vacuumizes to pressure.It is small according to curing time pressure maintaining 1~3 of adhesive
When.Finally, adhesive completes solidification, floor 300 is taken out.
Third preferred embodiment
As shown in Figure 5 and Figure 6, the floor 400 of third preferred embodiment and above-mentioned first preferred embodiment 100 and the
The structure on the floor 300 of two preferred embodiments is roughly the same, the difference is that the both ends on floor 400 are provided with the tenon for splicing
Mouth 440.Therefore, the element of the essentially identical function of function will carry out similar number herein, and for brevity, identical
Part will not be described in great detail.
Further, tenon mouth 440 includes both ends the first tenon mouth 441 and second being respectively set to along floor width direction
Tenon mouth 442.The shape of first tenon mouth 441 is corresponding with the shape of the second tenon mouth 442, and the shape of the first tenon mouth 441 and
Two tenon mouths 442 are preferably shaped to step shape.As a result, multiple floors 400 connect the splice floor board being formed as an integral structure.
As shown in fig. 6, the width direction on multiple 400 floors of floor is spliced, and it is installed on chassis with self-tapping screw 401.It can will spell
Earth plate can satisfy wanting for the leakproofness on floor in assembly use as container floor or vehicle floor etc. in this way
It asks.It should be noted that " chassis " refers to the component of such as frame or pedestal for fixed floor.The for example floor of container
It is fixed to the chassis of container.
The container of present embodiment, the thickness of vehicle splice floor board are preferably tri- kinds of 28mm, 33.3mm and 45mm rule
Lattice.
Floor provided by the utility model has the advantages that：
1, the tropical rain forest using welding as cost has been abandoned using fiber and polyurethane resin as main raw material(s) in floor
Timber.And it can be realized the more excellent substitution to traditional floor, and volatilized without any toxic and harmful gas.
2, floor is thermosetting material floor.It is resistant to the corrosion of salt soda water mist and strong acid and strong base, Anti-moth-eating, in use process
Without maintenance and maintenance cost, use cost is reduced for client.
3, meet use habit, the composition floor have with timber it is same hold nail performance, and can the fixed cargo of nailing
Performance meets traditional use habit of container, vehicle floor.
4, long service life, when the composition floor of the utility model is applied to container, vehicle floor, service life is pre-
Be calculated as 15 years, service life of 5~8 years compared to conventional wooden floor has very big service life advantage, while also reduce by
It replaces in floor to the promotion of use cost caused by client.
Floor provided by the utility model has high comprehensive performance, and high-strength light is corrosion-resistant, antifatigue and service life
The features such as long.And there is texture structure identical with wood floors and density, applicability is wide, and it is economic and environment-friendly, it is traditional floor
Ideal alternative materials.And the requirement of the fixed cargo of nailing on the floor is able to satisfy during cargo transport.
Unless otherwise defined, the technology of technical and scientific term used herein and the technical field of the utility model
The normally understood meaning of personnel is identical.Term used herein is intended merely to describe specifically to implement purpose, it is not intended that limit
The utility model processed.The terms such as herein presented " portion ", " part " can both indicate single part, can also indicate more
The combination of a part.The terms such as herein presented " installation ", " setting " can both indicate that a component was attached directly to
Another component can also indicate that a component is attached to another component by middleware.Herein in an embodiment
Described in feature can be applied in combination another embodiment individually or with other features, unless this feature is another at this
It is not suitable for or is otherwise noted in one embodiment.
The utility model is illustrated through the foregoing embodiment, but it is to be understood that, above-described embodiment is
Purpose for illustrating and illustrating, and be not intended to limit the invention within the scope of described embodiment.Furthermore ability
Field technique personnel are it is understood that the utility model is not limited to above-described embodiment, and introduction according to the present utility model is also
More kinds of variants and modifications can be made, these variants and modifications all fall within the utility model range claimed with
It is interior.The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims (16)
1. a kind of floor, which is characterized in that including polyurethane foam board, the polyurethane foam board is sent out by polyurethane foam raw material
Polyurethane foam material made of bubble is made,
Wherein, the polyurethane foam board is provided with the multiple wire-like members for running through the polyurethane foam board along preset direction,
The multiple wire-like members compartment of terrain arrangement,
And polyurethane foam board foaming by the way of continuously drawing.
2. floor according to claim 1, which is characterized in that the floor further includes FRP plate, and the FRP plate is located at institute
State at least side in the two sides up and down of polyurethane foam board.
3. floor according to claim 2, which is characterized in that the thickness of the FRP plate is 1.2~5.0mm.
4. floor according to claim 2, which is characterized in that the density of the FRP plate is 1600~2100kg/m3。
5. floor according to claim 1, which is characterized in that the wire-like members along the floor length direction substantially
It is uniformly distributed in the polyurethane foam board.
6. floor according to claim 1, which is characterized in that the polyurethane foam raw material includes polyurethane resin and hair
Infusion.
7. floor according to claim 1, which is characterized in that the wire-like members are fine by glass fibre, carbon fiber, aramid fiber
At least one of dimension, basalt fibre are made.
8. floor according to claim 1, which is characterized in that the polyurethane foam board with a thickness of 20~100mm.
9. floor according to claim 8, which is characterized in that the polyurethane foam board with a thickness of 25~35mm.
10. floor according to claim 1, which is characterized in that the density of the polyurethane foam board be 500~
1100kg/m3。
11. floor according to claim 10, which is characterized in that the density of the polyurethane foam board be 700~
1100kg/m3。
12. floor according to claim 1, which is characterized in that the both ends on the floor are provided with the tenon mouth for splicing.
13. a kind of device for being used to prepare floor according to any one of claims 1 to 12, which is characterized in that including：
Pre-forming device, for being arranged to the multiple wire-like members so that the multiple wire-like members are prolonged along predetermined direction
It stretches and compartment of terrain is adjacent；
Coating equipment, the coating device are located at the downstream of the pre-forming device, for described in wire-like members coating
Polyurethane foam raw material；
Molding equipment, the molding equipment are located at the downstream of the coating device, are used for so that the polyurethane foam raw material is sent out
Biochemical reaction, to form the polyurethane foam material, and curing molding is the polyurethane foam board；And
Pulling equipment, the pulling equipment is located at the downstream of the molding equipment, for pulling out the polyurethane foam board
The molding equipment.
14. device according to claim 13, which is characterized in that the molding equipment includes for sending out the polyurethane
The heating element that bubble raw material is heated.
15. device according to claim 13, which is characterized in that the coating device includes for accommodating the polyurethane
The dip tank of foaming raw material, the dip tank is provided with through-hole so that the wire-like members pass through the leaching in the state of traction
Painted groove.
16. device according to claim 13, which is characterized in that the pre-forming device includes director element, it is described at
Type equipment includes molding die, the director element be configured so that the regional cross section shapes of the multiple wire-like members with it is described
The cross sectional shape of molding die is roughly the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820245741.XU CN208100900U (en) | 2018-02-09 | 2018-02-09 | Floor and the device for being used to prepare it |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820245741.XU CN208100900U (en) | 2018-02-09 | 2018-02-09 | Floor and the device for being used to prepare it |
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| Publication Number | Publication Date |
|---|---|
| CN208100900U true CN208100900U (en) | 2018-11-16 |
Family
ID=64124268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820245741.XU Active CN208100900U (en) | 2018-02-09 | 2018-02-09 | Floor and the device for being used to prepare it |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019154276A1 (en) * | 2018-02-09 | 2019-08-15 | 南通中集翌科新材料开发有限公司 | Floor board, and method and apparatus for manufacturing same |
-
2018
- 2018-02-09 CN CN201820245741.XU patent/CN208100900U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019154276A1 (en) * | 2018-02-09 | 2019-08-15 | 南通中集翌科新材料开发有限公司 | Floor board, and method and apparatus for manufacturing same |
| CN110126170A (en) * | 2018-02-09 | 2019-08-16 | 南通中集翌科新材料开发有限公司 | Floor and methods for making them and device |
| US11634911B2 (en) | 2018-02-09 | 2023-04-25 | Nantong Cimc Eco New Material Development Co., Ltd | Floor board |
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