CN208100668U - The more ball forming numerical control devices of full-automatic flame-proof sphere - Google Patents
The more ball forming numerical control devices of full-automatic flame-proof sphere Download PDFInfo
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- CN208100668U CN208100668U CN201820563768.3U CN201820563768U CN208100668U CN 208100668 U CN208100668 U CN 208100668U CN 201820563768 U CN201820563768 U CN 201820563768U CN 208100668 U CN208100668 U CN 208100668U
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- stamping die
- rack
- punching mechanism
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- sphere
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Abstract
The utility model discloses a kind of more ball forming numerical control devices of full-automatic flame-proof sphere, including rack, punching mechanism and lower punching mechanism are installed in rack, the bottom plate of upper punching mechanism is equipped with the upper stamping die of round recessed shape, the top of upper stamping die is equipped with hole, the top of upper stamping die is equipped with cylinder I, and the piston rod part of cylinder I is through in the hole of stamping die；The lower punching mechanism includes lower pressing block, is fixedly mounted with pressure spring below lower pressing block, and the other end of pressure spring is fixed on the rack, and through-hole is equipped in lower pressing block, the lower stamping die of round recessed shape is equipped in through-hole, cylinder II is installed in lower stamping die bottom；The sphere volume of upper stamping die is greater than the sphere volume of lower stamping die, and upper stamping die and lower stamping die form a complete ball.Compared with the existing technology, the utility model is able to achieve more balls while producing, and can accurately control fire resisting ball circularity and density reaches technical requirements, and device structure is simple, easy to operate, at low cost, high production efficiency.
Description
Technical field
The utility model relates to flame-proof sphere production equipments, and in particular to a kind of full-automatic more ball forming numerical controls of flame-proof sphere are set
It is standby.
Background technique
Flame-proof sphere is using commercial alumina and kaolin refractory as primary raw material, through ball made of molding, high-temperature calcination
Body.It is mainly used in iron-smelting furnace discharge flue, effect is to absorb heat, is subsequently used for the air inlet of heating iron-smelting furnace, plays section
The about purpose of the energy.Currently, the production of flame-proof sphere is first is that using hand-made, this method makes the circularity of refractory balls and close
Degree is extremely difficult to technical requirements, and yield rate and production efficiency are very low；Second is that existing molding equipment is usually adopted using molding equipment
The method for using one ball of a machine with both arms friction press, production efficiency is very low, at high cost, and device structure is complicated.
Utility model content
The purpose of this utility model is to solve low flame-proof sphere production efficiency in the prior art, sphere circularity and density to be difficult to reach
To the problem of technical requirements, set to solve the above problems, the utility model provides a kind of more ball forming numerical controls of full-automatic flame-proof sphere
It is standby.
The purpose of this utility model is realized in the following manner：
The full-automatic more ball forming numerical control devices of flame-proof sphere, including rack 1 install punching mechanism 3 and lower punching press in rack 1
Mechanism 2, the bottom plate of upper punching mechanism 3 are equipped with the upper stamping die 14 of round recessed shape, and the top of upper stamping die 14 is equipped with hole,
The top of upper stamping die 14 is equipped with cylinder I 13, and the piston rod part of cylinder I 13 is through in the hole of stamping die 14；It is described
Lower punching mechanism 2 includes lower pressing block 201, is fixedly mounted with pressure spring below lower pressing block 201, and the other end of pressure spring is fixed in rack 1,
It is equipped with through-hole in lower pressing block 201, the lower stamping die 202 of round recessed shape, lower 202 bottom of stamping die installation are equipped in through-hole
Cylinder II 203；The sphere volume of upper stamping die 14 is greater than the sphere volume of lower stamping die 202, upper stamping die 14 and lower punching press
Mold 202 forms a complete ball and its quantity is corresponding with position.
The middle part of the rack 1 is equipped with feeding mechanism 4, and feeding mechanism 4 is transparent cube frame, feeding mechanism 4
Cylinder III 8, feeding mechanism are installed in the fixed feeding slideway 9 being tilted to the right in the right half part top of top, the left end of feeding mechanism 4
4 lower surface and the upper surface of lower punching mechanism 2 are in the same plane.
The storage bin 5 for charging is equipped with above the feeding mechanism 4, storage bin 5 is packed in rack 1.
The base cross members of the rack 1 are equipped with the buffering slideway 10 for accepting with feeding slideway 9, buffering slideway 10
Charging car 11 is set below feed opening.
The screw top connecting screw 6 of the upper punching mechanism 3, connection makes the motor 7 of its rotary motion at the top of screw rod 6.
The outside of the upper punching mechanism 3 and lower punching mechanism 2 is respectively equipped with lower mold gas blow pipe and upper mold gas blow pipe.
Compared with the existing technology, the numerical control device of the utility model is able to achieve more balls while producing and realizing full-automation,
Fire resisting ball circularity can accurately be controlled and density reaches technical requirements, device structure is simple, and it is easy to operate, it is at low cost, it is raw
It produces high-efficient.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the front section view of lower punching mechanism.
Fig. 3 is the cross-sectional operational views of upper stamping die and lower stamping die.
Fig. 4 is the schematic perspective view of feeding mechanism.
Wherein, 1 is rack；2 be lower punching mechanism；3 be upper punching mechanism；4 be feeding mechanism；5 be storage bin；6 be spiral shell
Bar；7 be motor；8 be cylinder III；9 be feeding slideway；10 be buffering slideway；11 be charging car；12 be pressure spring；13 be cylinder I；
14 be upper stamping die；201 be lower pressing block；202 be lower stamping die；203 be cylinder II.
Specific embodiment
As shown in Figs 1-4, the more ball forming numerical control devices of full-automatic flame-proof sphere, including rack 1 install punching press in rack 1
Mechanism 3 and lower punching mechanism 2, the bottom plate of upper punching mechanism 3 are equipped with the upper stamping die 14 of round recessed shape, upper stamping die 14
Top be equipped with hole, the top of upper stamping die 14 is equipped with cylinder I 13, and the piston rod part of cylinder I 13 is through stamping die
In 14 hole（Referring to Fig. 3）.
The lower punching mechanism 2 includes lower pressing block 201, and pressure spring is fixedly mounted with below lower pressing block 201, and the other end of pressure spring is solid
It is scheduled in rack 1, through-hole is equipped in lower pressing block 201, the lower stamping die 202 of round recessed shape, lower stamping die are equipped in through-hole
Has 202 bottoms installation cylinder II 203；The sphere volume of upper stamping die 14 is greater than the sphere volume of lower stamping die 202（This feature
The meaning is：Two not full symmetric hemisphere of upper stamping die 14, lower stamping die 202, upper stamping die 14 is slightly
Larger, lower stamping die 202 is slightly smaller）, so that can be transported upwards with upper stamping die 14 after the repressed molding of flame-proof sphere
Dynamic, upper stamping die 14 forms a complete ball with lower stamping die 202 and its quantity is corresponding with position.
Preferably, the middle part of the rack 1 is equipped with feeding mechanism 4, and feeding mechanism 4 is transparent cube frame, send
The fixed feeding slideway 9 being tilted to the right in right half part top of 4 top of material mechanism, feeding slideway 9 are packed in feeding by bracket
In mechanism 4, the left-half of 4 top of feeding mechanism is for feeding, and cylinder III 8 is installed in the left end of feeding mechanism 4, cylinder III 8
The other end is packed in rack 1.The lower surface of feeding mechanism 4 and the upper surface of lower punching mechanism 2 are in the same plane, this is flat
Face is equipped with the slide plate (not shown) for feeding mechanism 4, and slide plate is fixed in rack 1.Cylinder III 8 is stretched by its piston rod
The upper surface that contracting linear motion control feeding mechanism 4 moves forward to lower punching mechanism 2 carries out feeding and splicing, controls feeder
The lower section that structure 4 moves to storage bin 5 backward feeds.
Preferably, the storage bin 5 for charging is equipped with above the feeding mechanism 4, storage bin 5 is packed in rack 1, is stored up
Feed bin 5 is connected with PLC controller, and the charging of storage bin 5 is controlled by PLC controller.
Preferably, the base cross members of the rack 1 are equipped with the buffering slideway 10 for accepting with feeding slideway 9, buffering
Charging car 11 is set below the feed opening of slideway 10.
Preferably, the screw top connecting screw 6 of the upper punching mechanism 3, connection makes its rotary motion at the top of screw rod 6
Motor 7, motor 7 are connected with PLC controller.Upper punching mechanism 3, which is stuck on the vertical beam of rack 1, do punching mechanism can only
Lower movement, cannot make rotating motion.
Preferably, the outside of the upper punching mechanism 3 and lower punching mechanism 2 is respectively equipped with lower mold gas blow pipe and upper mold
Gas blow pipe can remain a small amount of clout in upper stamping die 14 and lower stamping die 202, lower mold is blown after fire resisting ball forming
Tracheae and upper mold gas blow pipe are respectively used to remove the clout in lower stamping die 202 and upper stamping die 14, in order to next time
Mold molding uses.
The course of work of the utility model is as follows：
Start PLC controller switch, storage bin 5 carries out the charging of refractory material, after the completion of charging, gas to feeding mechanism 4
Cylinder III 8 controls feeding mechanism 4 and moves forward on the workbench of lower punching mechanism 2, and doing to move back and forth twice on the table makes
The refractory material in feeding mechanism 4 is obtained to enter in the round recessed of lower stamping die 202 and fill up lower pressing block 201 and lower stamping die
Has the space between 202 grooves, then the control of cylinder III 8 feeding mechanism 4 moves backward sails out of workbench, and then, motor 7 controls
Screw rod 6 makes rotating motion, and upper punching mechanism 3 moves downward at this time, and then upper punching mechanism 3 is pressed down against lower punching mechanism 2, under
Pressing block 201 is moved downward relative to lower stamping die 202, and then compression press spring 12, at this time upper stamping die 14 and undershoot
Compression mould 202, which is in close contact, forms complete ball, and the refractory material between lower pressing block 201 and lower stamping die 202 is whole
It is extruded in above-mentioned ball, thus fire resisting ball forming.
Then motor 7, which controls screw rod 6, moves upwards punching mechanism 3, since the sphere volume of upper stamping die 14 is greater than
The sphere volume of lower stamping die 202, flame-proof sphere can be stuck in stamping die 14 and move upwards with upper punching mechanism 3, lower mold
Gas blow pipe work cleans the clout in lower stamping die 202.Then cylinder III 8 controls feeding mechanism 4 and moves forward to
The workbench of lower punching mechanism 2 feeds to the space between lower pressing block 201 and lower 202 groove of stamping die, while cylinder
I 13 control its piston rod move down make flame-proof sphere be detached from go up stamping die 14, flame-proof sphere, which moves downward, falls on feeding slideway 9
On, then pass through buffering slideway 10 and fall on charging car 11.Then feeding mechanism 4 moves reciprocatingly on the table makes lower pressing block
Refractory material is filled up in space between 201 and lower 202 groove of stamping die, then moves backward, the work pair of upper mold gas blow pipe
Clout in upper stamping die 14 is cleaned, motor 7 control screw rod 6 move downward punching mechanism 3, repeat flame-proof sphere at
The process of type.It repeats the above process, realizes the more ball productions of flame-proof sphere.
The density of flame-proof sphere can control lower sky between pressing block 201 and lower 202 groove of stamping die by cylinder II 203
Between size adjust, space is big, and charge is more, and the density of flame-proof sphere is with regard to big, otherwise density is with regard to small.The piston rod of cylinder II 203
When stretching out certain distance upwards, space becomes smaller, and charge is few, and the density of flame-proof sphere is with regard to small.
Above-described is only preferred embodiments of the present invention, it is noted that for those skilled in the art
For, under the premise of not departing from the utility model general idea, several changes and improvements can also be made, these also should be considered as
The protection scope of the utility model, these all will not influence the effect and patent practicability of the utility model implementation.
Claims (6)
1. the full-automatic more ball forming numerical control devices of flame-proof sphere, it is characterised in that：Including rack（1）, rack（1）On install punching press
Mechanism（3）With lower punching mechanism（2）, upper punching mechanism（3）Bottom plate be equipped with round recessed shape upper stamping die（14）, upper punching
Compression mould（14）Top be equipped with hole, upper stamping die（14）Top be equipped with cylinder I（13）, cylinder I（13）Piston rod top
Portion is through stamping die（14）Hole in；The lower punching mechanism（2）Including lower pressing block（201）, lower pressing block（201）Under
Side is fixedly mounted with pressure spring, and the other end of pressure spring is fixed on rack（1）On, lower pressing block（201）It is interior to be equipped with through-hole, it is recessed that circle is equipped in through-hole
The lower stamping die of channel-shaped（202）, lower stamping die（202）Bottom is installed by cylinder II（203）；Upper stamping die（14）Sphere
Product is greater than lower stamping die（202）Sphere volume, upper stamping die（14）With lower stamping die（202）Composition one complete circle
Ball and its quantity is corresponding with position.
2. the more ball forming numerical control devices of full-automatic flame-proof sphere as described in claim 1, it is characterised in that：The rack（1）'s
Middle part is equipped with feeding mechanism（4）, feeding mechanism（4）For transparent cube frame, feeding mechanism（4）The right half part of top
The fixed feeding slideway being tilted to the right in top（9）, feeding mechanism（4）Left end install cylinder III（8）, feeding mechanism（4）Under
Surface and lower punching mechanism（2）Upper surface it is in the same plane.
3. the more ball forming numerical control devices of full-automatic flame-proof sphere as claimed in claim 2, it is characterised in that：The feeding mechanism
（4）Top is equipped with the storage bin for charging（5）, storage bin（5）It is packed in rack（1）On.
4. the more ball forming numerical control devices of full-automatic flame-proof sphere as claimed in claim 2, it is characterised in that：The rack（1）'s
Base cross members be equipped with for feeding slideway（9）The buffering slideway of undertaking（10）, buffer slideway（10）Feed opening below set
Set charging car（11）.
5. the more ball forming numerical control devices of full-automatic flame-proof sphere as described in claim 1, it is characterised in that：The upper punching mechanism
（3）Screw top connecting screw（6）, screw rod（6）Top connects the motor for making its rotary motion（7）.
6. the more ball forming numerical control devices of full-automatic flame-proof sphere as described in claim 1, it is characterised in that：The upper punching mechanism
（3）With lower punching mechanism（2）Outside be respectively equipped with lower mold gas blow pipe and upper mold gas blow pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820563768.3U CN208100668U (en) | 2018-04-19 | 2018-04-19 | The more ball forming numerical control devices of full-automatic flame-proof sphere |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820563768.3U CN208100668U (en) | 2018-04-19 | 2018-04-19 | The more ball forming numerical control devices of full-automatic flame-proof sphere |
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| Publication Number | Publication Date |
|---|---|
| CN208100668U true CN208100668U (en) | 2018-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820563768.3U Active CN208100668U (en) | 2018-04-19 | 2018-04-19 | The more ball forming numerical control devices of full-automatic flame-proof sphere |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372574A (en) * | 2018-04-19 | 2018-08-07 | 郑州兴宝耐火材料有限公司 | The more ball forming numerical control devices of full-automatic flame-proof sphere |
-
2018
- 2018-04-19 CN CN201820563768.3U patent/CN208100668U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372574A (en) * | 2018-04-19 | 2018-08-07 | 郑州兴宝耐火材料有限公司 | The more ball forming numerical control devices of full-automatic flame-proof sphere |
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