CN208099253U - A kind of common moulding production system of castable refractory - Google Patents
A kind of common moulding production system of castable refractory Download PDFInfo
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- CN208099253U CN208099253U CN201721906371.1U CN201721906371U CN208099253U CN 208099253 U CN208099253 U CN 208099253U CN 201721906371 U CN201721906371 U CN 201721906371U CN 208099253 U CN208099253 U CN 208099253U
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- film
- sand
- flatcar
- production system
- vibration
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000465 moulding Methods 0.000 title claims abstract description 28
- 239000004576 sand Substances 0.000 claims abstract description 82
- 238000003860 storage Methods 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000011449 brick Substances 0.000 claims abstract description 5
- 238000004064 recycling Methods 0.000 claims description 30
- 239000000428 dust Substances 0.000 claims description 16
- 229920001971 elastomer Polymers 0.000 claims description 6
- 239000005060 rubber Substances 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 1
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000010408 film Substances 0.000 description 121
- 244000035744 Hura crepitans Species 0.000 description 29
- 239000004744 fabric Substances 0.000 description 29
- 239000004033 plastic Substances 0.000 description 29
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 230000007306 turnover Effects 0.000 description 7
- 235000019353 potassium silicate Nutrition 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000013039 cover film Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 206010039509 Scab Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/03—Sand moulds or like moulds for shaped castings formed by vacuum-sealed moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C15/00—Moulding machines characterised by the compacting mechanism; Accessories therefor
- B22C15/10—Compacting by jarring devices only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Road Paving Structures (AREA)
- Combined Means For Separation Of Solids (AREA)
- Casting Devices For Molds (AREA)
Abstract
The utility model discloses a kind of common moulding production system of castable refractory, including frame, frame is equipped with support film vehicle, overlay film case, sand storage, vibration flatcar, brick output platform, sand preparing machine and cleaner；Support film vehicle includes film carrier platform, and the upper surface of film carrier platform is equipped with film carrier axis and cuts film resistance silk, and the lower end of film carrier platform is equipped with support film vehicle traveling wheel；Overlay film case includes sucker, roasting film case and lifting device, roasting film case include blower device and heating device and；Sand device under rain type is installed, sand device includes suction inlet, lower sand cylinder, fixed board and movable plate under rain type below sand storage；Vibration flatcar includes vacuum room, vibrating motor, flatcar rack peace vehicle traveling wheel, and the utility model not only mitigates worker labour, and ultrahigh in efficiency significantly, sand is recycled, environmental pollution is small, and production cost is greatly saved, environmentally friendly, energy saving, convenient, fast.
Description
Technical field
The utility model relates to the technical field of refractory material, in particular to a kind of common moulding production of castable refractory
System and production technology.
Background technique
Currently, well known castable refractory formative method is waterglass pasted sand and phenolic sand molding.Both are all
It is mixed according to a certain percentage using the chemical bonding agents such as waterglass, curing agent and sand, production department goes out one piece one piece of template.
Finally according to production requirement, one piece of template of this part is combined into various models.
The shortcomings that waterglass scab and phenolic sand molding method is：（1）The man power and material of both methods investment compares
Greatly；（2）The not reproducible use of rubber after use, causes environmental pollution, the wasting of resources；（3）Preparatory period is longer, can not achieve
Linkage production, virtually increases the production cycle, mobility is poor.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of common moulding production system of castable refractory.
The technical solution of the utility model is：A kind of common moulding production system of castable refractory, including main frame and
Above the main frame and it is fixed with the auxiliary stand of sand storage, further includes overlay film case, vibration flatcar and support film vehicle, the master
Frame, which is equipped with, holds in the palm film track, for the vibration track of the vibration flatcar walking, the vibration track for what the Tuo Mo garage was walked
Positioned at the lower section of the support film track, the support film track is located at the upper surface of the main frame, sets on the right side of the main frame
There is turntable out, the lower exit port of the sand storage is equipped with sand device under rain type.
Preferably, the inside of the overlay film case sets the roasting film case being fixed on the auxiliary stand with tripod, described to cover
Film case further includes the suction film cabinet for connecting and being located at outside by lifting device with the roasting film case, the lower end for inhaling film cabinet
Equipped with sucker, the roasting film case is equipped with heating device, internally positioned blower device positioned at lower end.
Preferably, the lifting device is the lifting cylinder for including lifting tube and fixed link, and the suction film cabinet is surrounding
Closed square structure, the roasting film case are the cabinet of lower opening, and the top for inhaling film cabinet is equipped with and the lifting tube
The cylinder frame being fixedly connected, the fixed link are fixed on the upper surface of the roasting film case.
Preferably, the sucker is connected to the inside of the overlay film case by chuck, and the sucker is four square tube sealings
The frame of composition is connected, the lower section of the square tube is equipped with pore；The blower device is the fan for being mounted on roasting film box top；Institute
The fixed frame that heating device includes heating tube and channel steel structure is stated, the heating tube is uniformly distributed and end is fixed on fixed frame
On.
Preferably, the inside of the overlay film case is equipped with vertically arranged round sliding rail, the outside of the roasting film case be equipped with
The sliding slot of the circle sliding rail cooperation.
Preferably, the support film vehicle includes film carrier platform, the top of the film carrier platform be equipped with the film carrier axis positioned at one end,
Film resistance silk is cut positioned at the other end, the lower section of the film carrier platform is equipped with the support film walking walked on the support film track
Wheel.
Preferably, sand device includes the rectangular side wall connecting with sand storage under the rain type, and the side of the rectangular side wall is solid
Surely there is lower sand cylinder, the inside of the rectangular side wall is equipped with fixed board and movable plate with lower sand hole, and the fixed board is fixed on described
On rectangular side wall, the side of the movable plate is connect with the lower sand cylinder, and the lower section of the movable plate is equipped at least two and is connected to
Shaft on the rectangular side wall, the lower section of the movable plate are equipped with the dust suction frame that square tube is spliced into, the dust suction frame it is interior
Side and bottom are equipped with through-hole, and the other side of the rectangular side wall is equipped with suction inlet, and the dust suction frame is equipped with and the dust suction
The corresponding dust export of mouth.
Preferably, the vibration flatcar includes vacuum room, vibrating motor, flatcar rack peace vehicle traveling wheel, the vibration
Dynamic motor is fixedly mounted in the flatcar rack, and the vacuum room is mounted on the top of the vibrating motor, the vacuum
The upper surface of gas chamber is uniformly placed with the stomata with vent plug, and the flatcar traveling wheel is mounted on the lower section of the flatcar rack, institute
It states and is connected with rubber spring between vacuum room and the flatcar rack.
Preferably, further include sand preparing machine, the sand preparing machine include vibrating screen, recycling belt, recycling elevator,
Recycling sand storage crushes belt again, crushes elevator, double-roll crusher again and crushes sand belt, and the reciprocating sieve is located at described return
The top of the feed end of belt is received, the discharge end of the recycling belt is connect with the feed end of the recycling elevator, and described time
The discharge end for receiving elevator is connect with the feed inlet of the recycling sand storage；The slag-drip opening of the reciprocating sieve crushes belt with described again
Feed end connection, the discharge end for crushing belt again is connect with the feed inlet for crushing elevator again, described to crush again
The discharge port of elevator is connect with the feed inlet of the double-roll crusher, and the discharge port of the double-roll crusher breaks roller with described
The feed inlet of the crushing sand belt below broken machine connects, the charging of the discharge port and the reciprocating sieve for crushing sand belt
Mouth connection, the discharge port of the brick output platform are connect with the feed inlet of the reciprocating sieve.
It preferably, further include cleaner, described be cleaner includes deduster, dedusting main pipeline and to each region
The auxiliary pipeline of dedusting, the suction inlet of sand device under the rain type, the feed inlet of the recycling elevator, the recycling elevator
Discharge port, the feed inlet of the reciprocating sieve, the discharge port of the reciprocating sieve, the double-roll crusher feed inlet, described to roller
The discharge port of crusher is connected by the auxiliary pipeline of the dedusting with the dedusting main pipeline respectively.
The utility model has the beneficial effects that：
The common moulding production system of the castable refractory of the utility model can be led to using the vibration flatcar for placing model
Vacuum room is crossed by the plastic cloth overlay model of moulding and is adsorbed on vacuum room surface, vibration flatcar can will be in sandbox
Sand jolt ramming；Roasting film case is fixed on auxiliary stand by tripod, inhale film cabinet pass through lifting cylinder on the outside of the roasting film case on
Lower movement, the plastic cloth on support film vehicle can be adsorbed equipped with sucker below film cabinet and be toasted by roasting film case by inhaling, later
By plastic cloth overlay model and it is adsorbed on vacuum room surface, plastic cloth can be tiled and be led to automatically using film carrier axis by support film vehicle
It crosses and cuts film resistance silk and cut off plastic cloth, the antiquated sand of sandbox can be screened, crush and recycle again by sand preparing machine, cleaner
The unified recycling of dust can be improved working environment；The production system environmental pollution is small, and production cost, ring is greatly saved
It protects, is energy saving, convenient, fast；、、、、Five stations indicated, sand storage are fixed on stationTop, overlay film case,
Flatcar and support film vehicle are shaken in station-Between convert back and forth, realize the automatic molding of sandbox；Not only mitigate worker significantly
Labour, and ultrahigh in efficiency.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of the utility model；
Fig. 2 is the schematic view of the front view for holding in the palm film vehicle；
Fig. 3 is the A-A cross-sectional view of Fig. 2；
Fig. 4 is the schematic view of the front view of overlay film case；
Fig. 5 is the schematic cross-sectional view of overlay film case；
Fig. 6 is the overlooking structure diagram of overlay film case；
Fig. 7 is the present invention looks up structural representation of overlay film case；
Fig. 8 is the partial enlargement diagram in Fig. 7 at A；
Fig. 9 is the partial enlargement diagram in Fig. 7 at B；
Figure 10 is the schematic cross-sectional view of sand device under rain type；
Figure 11 is the partial enlargement diagram of Figure 10；
Figure 12 is the planar structure schematic diagram of fixed board；
Figure 13 is the planar structure schematic diagram of movable plate；
Figure 14 is the schematic view of the front view for shaking flatcar；
Figure 15 is the left view structural representation for shaking flatcar；
Figure 16 is the structural schematic diagram of sand preparing machine；
Figure 17 is the structural schematic diagram of cleaner；
Structural schematic diagram when Figure 18 is skinning；
Structural schematic diagram when Figure 19 is mould turnover；
In figure：1. main frame, 101. vibration tracks, 102. support film tracks, 103. auxiliary stands, 104. tripods, 2. go out
Brick platform, 3. support film vehicles, 301. film carrier platforms, 302. film carrier axis, 303. cut film resistance silk, 304. support film traveling wheels, 4. overlay film casees,
401. inhale film cabinets, 4011. chucks, 4012. cylinder frames, 4013. round sliding rails, 402. lifting cylinders, 4021. lifting tubes,
Membranous disc, 4051. pores, 406. air blast dress are inhaled in 4022. fixed links, 403. roasting film casees, 4031. sliding slots, 404. connecting rods, 405.
Set, 407. heating devices, 5. sand storages, 501. lower sand cylinders, 5011. connectors, 502. movable plates, 5021. connectors, 503. fixed boards,
504. dust suction frames, 505. suction inlets, 6. vibration flatcars, 601. vacuum room, 602. vibrating motors, 603. flatcar racks,
604. flatcar traveling wheels, 605. rubber springs, 7. sand preparing machines, 701. vibrating screens, 702. recycling belts, 703. recycling are promoted
Machine, 704. recycling sand storages, 705. crush belt, 706. again and crush elevator, 707. double-roll crushers, 708. crushing rubbers again
Band, 8. cleaners, 801. dedusters, 802. dedusting main pipelines, the auxiliary pipeline of 803. dedustings, 9. sandboxes, 901. lift supports,
Four spiral lifts, 11. one drag two spiral lifts are dragged in 902. mould turnover axis, 10..
Specific embodiment
Specific embodiment of the present utility model is referring to Fig. 1-19：
A kind of common moulding production system of castable refractory, such as Fig. 1, including main frame and it is located above the main frame
And it is fixed with the auxiliary stand of sand storage, it further include overlay film case, vibration flatcar and support film vehicle, the main frame, which is equipped with, supplies the support film
Support film track that garage is walked, for the vibration track of the vibration flatcar walking, the vibration track is located at the support film track
Lower section, the support film track are located at the upper surface of the main frame, and the right side of the main frame is equipped with turntable, the sand storage
Lower exit port is equipped with sand device under rain type.
Such as Fig. 4-9, the inside of the overlay film case sets the roasting film case being fixed on the auxiliary stand with tripod, described to cover
Film case further includes the suction film cabinet for connecting and being located at outside by lifting device with the roasting film case, the lower end for inhaling film cabinet
Equipped with sucker, the roasting film case is equipped with heating device, internally positioned blower device positioned at lower end, and the lifting device is packet
The lifting cylinder of lifting tube and fixed link is included, described to inhale the square structure that film cabinet is all round closure, the roasting film case is lower section
The cabinet of opening, the top for inhaling film cabinet are equipped with the cylinder frame being fixedly connected with the lifting tube, and the fixed link is fixed
In the upper surface of the roasting film case, the sucker is connected to the inside of the overlay film case by chuck, and the sucker is four sides
The frame of seal of tube connection composition, the lower section of the square tube are equipped with pore；The blower device is to be mounted on roasting film box top
Fan；The heating device includes the fixed frame of heating tube and channel steel structure, and the heating tube is uniformly distributed and end is fixed on
On fixed frame, the inside of the overlay film case is equipped with vertically arranged round sliding rail, and the outside of the roasting film case is equipped with and the circle
The sliding slot of shape sliding rail cooperation.
Such as Fig. 2 and 3, the support film vehicle includes film carrier platform, and the top of the film carrier platform is equipped with the film carrier positioned at one end
Axis cuts film resistance silk positioned at the other end, and the lower section of the film carrier platform is equipped with the support film row walked on the support film track
Walk wheel.
Such as Figure 10-13, sand device includes the rectangular side wall connecting with sand storage, the side of the rectangular side wall under the rain type
It is fixed with lower sand cylinder, the inside of the rectangular side wall is equipped with fixed board and movable plate with lower sand hole, and the fixed board is fixed on institute
It states on rectangular side wall, the side of the movable plate is connect with the lower sand cylinder, and the lower section of the movable plate is equipped at least two connections
Shaft on the rectangular side wall, the lower section of the movable plate are equipped with the dust suction frame that square tube is spliced into, the dust suction frame
Inside and bottom are equipped with through-hole, and the other side of the rectangular side wall is equipped with suction inlet, and the dust suction frame is equipped with and the suction
The corresponding dust export of dirt mouth.
Such as Figure 14 and 15, the vibration flatcar includes vacuum room, vibrating motor, flatcar rack peace vehicle traveling wheel, institute
It states vibrating motor to be fixedly mounted in the flatcar rack, the vacuum room is mounted on the top of the vibrating motor, described
The upper surface of vacuum room is uniformly placed with the stomata with vent plug, and the flatcar traveling wheel is mounted under the flatcar rack
Side, is connected with rubber spring between the vacuum room and the flatcar rack.
Further include sand preparing machine such as Figure 16, the sand preparing machine include vibrating screen, recycling belt, recycling elevator,
Recycling sand storage crushes belt again, crushes elevator, double-roll crusher again and crushes sand belt, and the reciprocating sieve is located at described return
The top of the feed end of belt is received, the discharge end of the recycling belt is connect with the feed end of the recycling elevator, and described time
The discharge end for receiving elevator is connect with the feed inlet of the recycling sand storage；The slag-drip opening of the reciprocating sieve crushes belt with described again
Feed end connection, the discharge end for crushing belt again is connect with the feed inlet for crushing elevator again, described to crush again
The discharge port of elevator is connect with the feed inlet of the double-roll crusher, and the discharge port of the double-roll crusher breaks roller with described
The feed inlet of the crushing sand belt below broken machine connects, the charging of the discharge port and the reciprocating sieve for crushing sand belt
Mouth connection, the discharge port of the brick output platform are connect with the feed inlet of the reciprocating sieve.
It further include cleaner such as Figure 17, described be cleaner includes deduster, dedusting main pipeline and to each region
The auxiliary pipeline of dedusting, the suction inlet of sand device under the rain type, the feed inlet of the recycling elevator, the recycling elevator
Discharge port, the feed inlet of the reciprocating sieve, the discharge port of the reciprocating sieve, the double-roll crusher feed inlet, described to roller
The discharge port of crusher is connected by the auxiliary pipeline of the dedusting with the dedusting main pipeline respectively.
The working method of the common moulding production system of the castable refractory includes the following steps such as Fig. 1-15,18：
Step S1, model is put：Model is fixed on vibration flatcar first, plastic cloth is laid in the film carrier platform of support film vehicle
On, support film vehicle and vibration flatcar are parked in respectively、Station on；
Step S2, film, roasting film are inhaled：Then support film vehicle loads coiled plastic cloth and runs toStation, hold in the palm film parking stall
Immediately below overlay film case；Then the logical upper vacuum of sucker, while sucker declines, sucker is tightly attached to the plastic cloth above support film vehicle
Together, then overlay film case rises, and sucker picks up plastic cloth；Then, support film vehicle retreat toStation, sucker declines again,
Sucker slightly below holds in the palm film vehicle platform；Cut the energization of film resistance silk on support film vehicle, cut film resistance silk the plastic cloth of sucker sorption and
The coiled plastic cloth for asking film vehicle-mounted separates, while again in film carrier platform surface one layer of plastic cloth of tiling；It is thorough to cut film resistance silk
After plastic cloth is separated, sucker rises to highest order, while opening heating device；Support film vehicle retreat toStation, shake flatcar
It runs toStation, vibration flatcar is located at the underface of overlay film case, waits and bake film；
Step S3, overlay film, spraying：Plastic cloth toasts to a certain extent, and vibration flatcar leads to vacuum, and overlay film case drops to again
Shake flatcar, plastic cloth tightly be covered in model surface and vibration flatcar platform on, and with vibration flatcar vacuum room's shape
At confined space, tightly adsorb plastic cloth, interval time t1, overlay film is completed；Overlay film case is increased to extreme higher position；Vibration is flat
Vehicle is run toStation carry out plastic cloth finishing and spraying；One layer is uniformly sprayed being attached on the plastic cloth of model surface
Then coating shakes flatcar and runs toStation, vibration flatcar is located at the underface of overlay film case；
Step S4, it dries：Overlay film case is re-lowered to vibration flatcar surface, opens the heating device in roasting film case and air blast
Device dries coating, after interval time t2, close heating device in roasting film case and blower device and by overlay film case again
It is secondary to rise to highest order；
Step S5, sandbox is put：Vibration flatcar is run toStation, operator puts suitable model in shock platforms
Sandbox；
Step S6, lower sand, vibration：Vibration flatcar is run toStation, start to connect sand；After filling, vibration, then sand is connect,
It shakes again, until sand fills in sandbox, ram-jolt；
Using the equipment of strike-ofing for being close to sandbox surface, vibration flatcar starts pastStation walking；Shake flatcar walking
In the process, just the sand of sandbox excess surface is wiped off and forms a very even curface；Flatcar is shaken to reachWork
Position, the equipment that will strike-off rise；
Operator starts be laid with one layer of very thin plastic cloth on the sand to sandbox surface；Since vibration flatcar surface is covered
One layer of plastic cloth, as soon as re-laying a layer plastic cloth above sandbox, such sandbox forms a confined space；Plastic cloth is laid with
It finishes, gives sandbox logical upper vacuum；The vacuum of vibration flatcar is closed, while leading into air with pressure；
Step S7, skinning：Pressure to sandbox reaches a certain range, and one drags four spiral lifts to start to rise, and jacks up sand
Case, because model is fixed on vibration flatcar, plastic cloth is tightly wrapped in sand to sandbox up and down, and is connected with vacuum, sandbox, sand
Son, plastic cloth form an entirety；So one drags four spiral lifts slowly to head on sandbox rise, realizes sandbox and vibration is flat
Vehicle separation, i.e. skinning；Sandbox is walked by traveling crane, and one drags four spiral lifts to drop to original position, and moulding is completed；
Step S8, step S1- S7 is repeated.
Such as Figure 19, because some products need mould turnover, after the completion of skinning, i.e., sandbox is separated with vibration flatcar
Afterwards, it is slowly risen with one drag two spiral lift, until the mould turnover axis at sandbox both ends is arrived on top；The one of skinning drags four spiral liftings
Machine decline, vibration flatcar are run toStation；It is thoroughly hanging to sandbox, since the mould turnover axis at sandbox both ends is by the spiral shell of one drag two
Rotation elevator heads on, and artificially rotates sandbox, so that the Di Heding of sandbox is turned out as mould turnover success, sandbox is walked by traveling crane, turned over
Case drops to original position with one drag two spiral lift, and vibration flatcar returns toStation, mould turnover moulding complete.
The common moulding production system of castable refractory in the utility model, can using the vibration flatcar for placing model
By the plastic cloth overlay model of moulding and it is adsorbed on vacuum room surface by vacuum room, vibration flatcar can will be in sandbox
Sand jolt ramming；Roasting film case is fixed on auxiliary stand by tripod, is inhaled film cabinet and is passed through lifting cylinder on the outside of roasting film case
It moving up and down, the plastic cloth on support film vehicle can be adsorbed equipped with sucker below film cabinet and be toasted by roasting film case by inhaling, it
By plastic cloth overlay model and it is adsorbed on vacuum room surface afterwards, support film vehicle can be tiled automatically plastic cloth simultaneously using film carrier axis
Plastic cloth is cut off by cutting film resistance silk, the antiquated sand of sandbox can be screened, crush and recycle again by sand preparing machine, and dedusting is set
It is standby the unified recycling of dust to be improved working environment；The production system environmental pollution is small, and production cost, ring is greatly saved
It protects, is energy saving, convenient, fast；、、、、Indicate that five stations of process flow, sand storage are fixed on stationTop,
Overlay film case, vibration flatcar and support film vehicle are in station-Between convert back and forth, realize the automatic molding of sandbox, not only significantly
Mitigate worker labour, and ultrahigh in efficiency.
Claims (10)
1. a kind of common moulding production system of castable refractory, including main frame and above the main frame and it is fixed with
The auxiliary stand of sand storage, which is characterized in that further include that overlay film case, vibration flatcar and support film vehicle, the main frame are equipped with described in confession
What Tuo Mo garage was walked holds in the palm film track, for the vibration track of the vibration flatcar walking, and the vibration track is located at the support film rail
The lower section in road, the support film track are located at the upper surface of the main frame, and the right side of the main frame is equipped with turntable, the sand
The lower exit port in library is equipped with sand device under rain type.
2. the common moulding production system of castable refractory according to claim 1, which is characterized in that the overlay film case
Inside sets the roasting film case being fixed on the auxiliary stand with tripod, and the overlay film case further includes passing through liter with the roasting film case
Falling unit connection and the suction film cabinet for being located at outside, the lower end for inhaling film cabinet are equipped with sucker, and the roasting film case, which is equipped with, to be located at
The heating device of lower end, internally positioned blower device.
3. the common moulding production system of castable refractory according to claim 2, which is characterized in that the lifting device
It is the lifting cylinder for including lifting tube and fixed link, described to inhale the square structure that film cabinet is all round closure, the roasting film case is
The cabinet of lower opening, the top for inhaling film cabinet are equipped with the cylinder frame being fixedly connected with the lifting tube, the fixed link
It is fixed on the upper surface of the roasting film case.
4. the common moulding production system of castable refractory according to claim 3, which is characterized in that the sucker passes through
Chuck is connected to the inside for inhaling film cabinet, and the sucker is the frame that four square tubes are tightly connected composition, the square tube
Lower section is equipped with pore；The blower device is the fan for being mounted on roasting film box top；The heating device includes heating tube and slot
The fixed frame of steel construction, the heating tube is uniformly distributed and end is fixed on fixed frame.
5. the common moulding production system of castable refractory according to claim 4, which is characterized in that the overlay film case
Inside is equipped with vertically arranged round sliding rail, and the outside of the roasting film case is equipped with the sliding slot with the round sliding rail cooperation.
6. the common moulding production system of castable refractory according to claim 5, which is characterized in that the support film vehicle packet
Include film carrier platform, the top of the film carrier platform is equipped with the film carrier axis positioned at one end, cuts film resistance silk positioned at the other end, described
The lower section of film carrier platform is equipped with the support film traveling wheel walked on the support film track.
7. the common moulding production system of castable refractory according to claim 6, which is characterized in that under the rain type
Sand device includes the rectangular side wall connecting with sand storage, and the side of the rectangular side wall is fixed with lower sand cylinder, the rectangular side wall
Inside is equipped with fixed board and movable plate with lower sand hole, and the fixed board is fixed on the rectangular side wall, the side of the movable plate with
The lower sand cylinder connection, the lower section of the movable plate is equipped at least two shafts being connected on the rectangular side wall, described dynamic
The lower section of plate is equipped with the dust suction frame that square tube is spliced into, and the inside and bottom of the dust suction frame are equipped with through-hole, described rectangular
The other side of side wall is equipped with suction inlet, and the dust suction frame is equipped with dust export corresponding with the suction inlet.
8. the common moulding production system of castable refractory according to claim 7, which is characterized in that the vibration flatcar
Including vacuum room, vibrating motor, flatcar rack peace vehicle traveling wheel, the vibrating motor is fixedly mounted on the flatcar rack
On, the vacuum room is mounted on the top of the vibrating motor, and the upper surface of the vacuum room is uniformly placed with band vent plug
Stomata, the flatcar traveling wheel is mounted on the lower section of the flatcar rack, between the vacuum room and the flatcar rack
It is connected with rubber spring.
9. the common moulding production system of castable refractory according to claim 8, which is characterized in that further include sand processing
Equipment, the sand preparing machine include vibrating screen, recycling belt, recycling elevator, recycling sand storage, crush belt again, crush again
Elevator, double-roll crusher and crush sand belt, the reciprocating sieve be located at it is described recycling belt feed end top, described time
The discharge end for receiving belt is connect with the feed end of the recycling elevator, the discharge end and the recycling sand of the recycling elevator
The feed inlet in library connects；The slag-drip opening of the reciprocating sieve is connect with the feed end for crushing belt again, described to crush belt again
Discharge end connect with the feed inlet for crushing elevator again, the discharge port for crushing elevator again and the roller pair breaking
The feed inlet of machine connects, the crushing sand belt below the discharge port of the double-roll crusher and the double-roll crusher into
Material mouth connection, it is described crush sand belt discharge port connect with the feed inlet of the reciprocating sieve, the discharge port of brick output platform with it is described
The feed inlet of reciprocating sieve connects.
10. the common moulding production system of castable refractory according to claim 9, which is characterized in that further include dedusting
Equipment, the cleaner include deduster, dedusting main pipeline and the auxiliary pipeline of dedusting to each region, sand under the rain type
The suction inlet of device, the feed inlet of the recycling elevator, the recycling discharge port of elevator, the reciprocating sieve feed inlet,
The discharge port of the reciprocating sieve, the feed inlet of the double-roll crusher, the double-roll crusher discharge port pass through respectively it is described
The auxiliary pipeline of dedusting is connected with the dedusting main pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2017108670166 | 2017-09-22 | ||
| CN201710867016 | 2017-09-22 |
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| CN208099253U true CN208099253U (en) | 2018-11-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721906371.1U Expired - Fee Related CN208099253U (en) | 2017-09-22 | 2017-12-29 | A kind of common moulding production system of castable refractory |
| CN201711484665.4A Active CN107891121B (en) | 2017-09-22 | 2017-12-29 | Fusion casting common refractory materials modeling production system and production process |
| CN201721902326.9U Expired - Fee Related CN208103527U (en) | 2017-09-22 | 2017-12-29 | A kind of support film vehicle of overlay film |
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| CN201711484665.4A Active CN107891121B (en) | 2017-09-22 | 2017-12-29 | Fusion casting common refractory materials modeling production system and production process |
| CN201721902326.9U Expired - Fee Related CN208103527U (en) | 2017-09-22 | 2017-12-29 | A kind of support film vehicle of overlay film |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891121A (en) * | 2017-09-22 | 2018-04-10 | 侯松发 | A kind of common moulding production system of castable refractory and production technology |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941475B (en) * | 2018-07-18 | 2020-04-03 | 浙江瑞麒科技股份有限公司 | Mould flattening equipment for aluminum casting processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1266643A2 (en) * | 1985-05-11 | 1986-10-30 | Предприятие П/Я В-2869 | Arrangement for feeding film in vacuum-film moulding |
| CN200951913Y (en) * | 2006-06-10 | 2007-09-26 | 青岛双星铸造机械有限公司 | Taking coveried film apparatus |
| CN201385108Y (en) * | 2008-12-22 | 2010-01-20 | 中国汽车工业工程公司 | Rotating disc molding machine V normal line layout |
| CN202779629U (en) * | 2012-04-20 | 2013-03-13 | 漯河中天铸造冶金机械有限公司 | Shuttle modeling system |
| CN202701294U (en) * | 2012-08-08 | 2013-01-30 | 双星漯河中原机械有限公司 | Membrane covering position device for vacuum molding line |
| CN203956001U (en) * | 2014-08-04 | 2014-11-26 | 河北瑞欧消失模科技有限公司 | A kind of dustless sand adding device |
| CN205270730U (en) * | 2015-12-15 | 2016-06-01 | 广东华欣环保科技有限公司 | Casting of enhancement mode V method drenches with sand device |
| CN205362557U (en) * | 2016-01-21 | 2016-07-06 | 山西华德冶铸有限公司 | Tectorial membrane drying machine |
| CN106111901B (en) * | 2016-06-21 | 2018-06-29 | 浙江华威门业有限公司 | A kind of four station moving trolley Formula V method moulding lines |
| CN106141086A (en) * | 2016-08-31 | 2016-11-23 | 都江堰瑞泰科技有限公司 | A kind of horizontal type film covering device based on V method casting mould |
| CN206316335U (en) * | 2016-12-26 | 2017-07-11 | 湖北重冶金属新材料科技有限公司 | One kind vacuumizes negative pressure automatic molding machine |
| CN208099253U (en) * | 2017-09-22 | 2018-11-16 | 侯松发 | A kind of common moulding production system of castable refractory |
-
2017
- 2017-12-29 CN CN201721906371.1U patent/CN208099253U/en not_active Expired - Fee Related
- 2017-12-29 CN CN201711484665.4A patent/CN107891121B/en active Active
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891121A (en) * | 2017-09-22 | 2018-04-10 | 侯松发 | A kind of common moulding production system of castable refractory and production technology |
| CN107891121B (en) * | 2017-09-22 | 2024-02-02 | 河南省前卫电熔科技有限公司 | Fusion casting common refractory materials modeling production system and production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN208103527U (en) | 2018-11-16 |
| CN107891121A (en) | 2018-04-10 |
| CN107891121B (en) | 2024-02-02 |
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