CN208099176U - A three-legged inductance forming and testing all-in-one machine - Google Patents
A three-legged inductance forming and testing all-in-one machine Download PDFInfo
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- CN208099176U CN208099176U CN201820612891.XU CN201820612891U CN208099176U CN 208099176 U CN208099176 U CN 208099176U CN 201820612891 U CN201820612891 U CN 201820612891U CN 208099176 U CN208099176 U CN 208099176U
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- 238000012360 testing method Methods 0.000 title claims abstract description 23
- 238000005452 bending Methods 0.000 claims abstract description 85
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims 4
- 238000010079 rubber tapping Methods 0.000 claims 2
- 230000009193 crawling Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 5
- 238000012797 qualification Methods 0.000 abstract 1
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及电感加工技术领域,具体涉及一种三脚电感成型测试一体机。The utility model relates to the technical field of inductance processing, in particular to a three-legged inductance forming and testing integrated machine.
背景技术Background technique
电容、电感等电子元件一般具有引脚,为了满足与其他零件或者线路连接等需求时,有时需要对其引脚进行成型,即弯折成所需的形状,传统的工艺中,是人工用治具等工具进行弯折,其折弯的速度慢,影响生产的效率,人工成本高,增加成本的投入,另外,一般的折弯机构并不存在能够对折弯后的电感进行测试的装置,无法得知弯折引脚后的电感,是否合格,不能确保电感的质量和合格率。Electronic components such as capacitors and inductors generally have pins. In order to meet the needs of connecting with other parts or circuits, sometimes it is necessary to shape the pins, that is, bend them into the desired shape. Bending with tools such as tools, the bending speed is slow, which affects production efficiency, high labor costs, and increased cost investment. In addition, the general bending mechanism does not have a device that can test the bent inductance, and cannot It is known whether the inductance after bending the pin is qualified or not, but the quality and pass rate of the inductance cannot be guaranteed.
实用新型内容Utility model content
针对上述现有技术的缺陷,本实用新型提供一种三脚电感成型测试一体机,结构简单、使用方便,可以实现引脚自动折弯,能有效降低人工成本,能够有效的测试折弯引脚后的电感的合格率。Aiming at the defects of the above-mentioned prior art, the utility model provides a three-legged inductance forming and testing all-in-one machine, which is simple in structure and easy to use, can realize automatic bending of pins, can effectively reduce labor costs, and can effectively test the The pass rate of the inductance.
为实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种三脚电感成型测试一体机,包括机体,所述机体设有折弯机构、出料机构、测试仪和控制面板,所述折弯机构和出料机构之间设有用于测试电感导电性能的导电触片,所述导电触片与测试仪连接,所述测试仪与控制面板连接,所述折弯机构包括折弯转盘,所述折弯转盘上均匀设有多个可拆卸的电感安装块,所述折弯转盘的上端设有与所述电感安装块相对应的折弯块,所述出料机构包括用于将电感从电感安装块上抓取出来的取料机械手,所述取料机械手设置在折弯转盘一侧。A three-legged inductance forming and testing all-in-one machine, including a body, the body is provided with a bending mechanism, a discharge mechanism, a tester and a control panel, and a device for testing the conductivity of an inductance is provided between the bending mechanism and the discharge mechanism. Conductive contact piece, the conductive contact piece is connected to the tester, the tester is connected to the control panel, the bending mechanism includes a bending turntable, and a plurality of detachable inductance mounting blocks are uniformly arranged on the bending turntable , the upper end of the bending turntable is provided with a bending block corresponding to the inductance mounting block, and the discharging mechanism includes a retrieving manipulator for grabbing the inductance from the inductance mounting block, and the retrieving The manipulator is arranged on one side of the bending turntable.
上述说明中,作为优选,所述电感安装块的后侧设有向上伸出的定位板,所述定位板上设有用于定位电感引脚的三个定位槽,所述定位槽贯穿定位板的前后表面。In the above description, as a preference, the rear side of the inductance mounting block is provided with a positioning plate protruding upwards, and the positioning plate is provided with three positioning slots for positioning the inductance pins, and the positioning slots run through the positioning plate Front and rear surfaces.
上述说明中,作为优选,所述定位板的后表面设有三个与定位槽连通的让位槽,左右两侧让位槽的上端先向外再向下延伸。In the above description, preferably, the rear surface of the positioning plate is provided with three relief grooves communicating with the positioning grooves, and the upper ends of the relief grooves on the left and right sides first extend outward and then downward.
上述说明中,作为优选,所述折弯转盘上端还设有预压柱,所述预压柱通过安装板设置在折弯块外侧壁上,且下端低于折弯块的下端。In the above description, as a preference, the upper end of the bending turntable is further provided with a pre-compression column, and the pre-compression column is arranged on the outer side wall of the bending block through the mounting plate, and the lower end is lower than the lower end of the bending block.
上述说明中,作为优选,所述安装板中部设有通孔,所述预压柱的上端通过通孔可活动的设置在安装板上,所述预压柱的下端设有使预压柱始终具有向下伸出趋势的复位弹簧。In the above description, as a preference, a through hole is provided in the middle of the mounting plate, the upper end of the preloading column is movably arranged on the mounting plate through the through hole, and the lower end of the preloading column is provided so that the preloading column is always Return spring with tendency to extend downwards.
上述说明中,作为优选,所述折弯块设有与电感引脚相对应的折弯槽,所述折弯块上端设有驱动折弯块上下活动的折弯气缸。In the above description, preferably, the bending block is provided with bending grooves corresponding to the inductor pins, and the upper end of the bending block is provided with a bending cylinder that drives the bending block to move up and down.
上述说明中,作为优选,所述折弯槽外窄内宽设置,且贯穿折弯块的前后表面。In the above description, preferably, the bending groove is narrow on the outside and wide on the inside, and runs through the front and rear surfaces of the bending block.
上述说明中,作为优选,所述导电触片设置在折弯转盘和取料机械手之间,且与取料机械手处于同一水平面。In the above description, preferably, the conductive contact piece is arranged between the bending turntable and the reclaiming robot, and is at the same level as the reclaiming robot.
上述说明中,作为优选,所述取料机械手上设有推料板,所述取料机械手的下端还设有出料通道,所述出料通道的进口处设有可转动的挡板。In the above description, as a preference, a material pushing plate is provided on the reclaiming manipulator, a discharge channel is provided at the lower end of the reclaiming manipulator, and a rotatable baffle is provided at the entrance of the discharge channel.
上述说明中,作为优选,所述推料板设置在取料机械手的两条夹臂之间,所述推料板的后端设有驱动推料板左右移动的推料气缸。In the above description, preferably, the pusher plate is arranged between the two clamping arms of the reclaiming manipulator, and a pusher cylinder is provided at the rear end of the pusher plate to drive the pusher plate to move left and right.
本实用新型所产生的有益效果是:机体设有折弯机构、出料机构、测试仪和控制面板,实现自动化生产,减少人工成本;折弯机构和出料机构之间设有用于测试电感导电性能的导电触片,能有效的检测折弯后的电感引脚是否合格,确保电感的质量和合格率;折弯机构包括折弯转盘,折弯转盘上均匀设有多个可拆卸的电感安装块,折弯转盘的上端设有与所述电感安装块相对应的折弯块,通过折弯转盘设置的多个电感安装块,可以提高电感引脚的上料速度,提高产品的生产效率。The beneficial effects produced by the utility model are: the machine body is provided with a bending mechanism, a discharge mechanism, a tester and a control panel to realize automatic production and reduce labor costs; High-performance conductive contacts can effectively detect whether the bent inductance pins are qualified to ensure the quality and pass rate of the inductance; the bending mechanism includes a bending turntable, and multiple detachable inductance installations are uniformly arranged on the bending turntable The upper end of the bending turntable is provided with a bending block corresponding to the inductance mounting block. The multiple inductance mounting blocks provided by the bending turntable can increase the feeding speed of the inductance pins and improve the production efficiency of the product.
为更清楚地阐述本实用新型的结构特征、技术手段及其所达到的具体目的和功能,下面结合附图与具体实施例来对本实用新型作进一步详细说明:In order to more clearly illustrate the structural features, technical means and the specific purpose and functions achieved by the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
附图说明Description of drawings
图1:为本实用新型之实施例的组装结构示意图;Fig. 1: is the assembly structure schematic diagram of the embodiment of the present utility model;
图2:为本实用新型之实施例的侧视结构示意图;Fig. 2: is the side view structural representation of the embodiment of the utility model;
图3:为本实用新型中图2的A部分放大图;Fig. 3: is the enlarged view of part A of Fig. 2 in the utility model;
图4:为本实用新型之实施例的电感安装块后视图;Fig. 4: is the rear view of the inductance mounting block of the embodiment of the present utility model;
图5:为本实用新型之实施例的折弯块主视图;Fig. 5: is the front view of the bending block of the embodiment of the present utility model;
图6:为本实用新型之实施例的折弯块后视图;Fig. 6: is the back view of the bending block of the embodiment of the present utility model;
附图标识说明:10-机体,20-折弯机构,21-折弯转盘,22-电感安装块,221-定位板,222-折弯槽,224-让位槽,23-折弯块,231-折弯槽,232-折弯气缸,241-安装板,242-预压柱,243-复位弹簧,245-通孔,30-出料机构,31-取料机械手,311-夹臂,32-推料板,33-推料气缸,34-出料通道,35-挡板,40-导电触片,50-控制面板。Description of drawings: 10-body, 20-bending mechanism, 21-bending turntable, 22-inductance mounting block, 221-positioning plate, 222-bending slot, 224-giving way slot, 23-bending block, 231-Bending groove, 232-Bending cylinder, 241-Installation plate, 242-Preload column, 243-Return spring, 245-Through hole, 30-Discharging mechanism, 31-Reclaiming manipulator, 311-Clamp arm, 32-pushing plate, 33-pushing cylinder, 34-discharge channel, 35-baffle plate, 40-conductive contact piece, 50-control panel.
具体实施方式Detailed ways
如图1-6所示,一种三脚电感成型测试一体机,包括机体10,所述机体10设有折弯机构20、出料机构30、测试仪和控制面板50,所述折弯机构20和出料机构30之间设有用于测试电感导电性能的导电触片40,所述导电触片40与测试仪连接,所述测试仪与控制面板50连接,所述折弯机构20包括折弯转盘21,所述折弯转盘21上均匀设有多个可拆卸的电感安装块22,所述电感安装块22的后侧设有向上伸出的定位板221,所述定位板221上设有用于定位电感引脚的三个定位槽,所述定位槽贯穿定位板221的前后表面,所述定位板221的后表面设有三个与定位槽连通的让位槽224,左右两侧让位槽224的上端先向外再向下延伸,所述折弯转盘21的上端设有与所述电感安装块22相对应的折弯块23和预压柱242,所述预压柱242通过安装板241设置在折弯块23外侧壁上,且下端低于折弯块23的下端,所述安装板241中部设有通孔245,所述预压柱242的上端通过通孔245可活动的设置在安装板241上,所述预压柱242的下端设有使预压柱242始终具有向下伸出趋势的复位弹簧243,预压柱242下压时通过复位弹簧243进行压缩,上升时通过复位弹簧243复位,所述折弯块23设有与电感引脚相对应的折弯槽231222,所述折弯槽231222外窄内宽设置,且贯穿折弯块23的前后表面,所述折弯块23上端设有驱动折弯块23上下活动的折弯气缸232,所述出料机构30包括用于将电感从电感安装块22上抓取出来的取料机械手31,所述取料机械手31设置在折弯转盘21一侧,所述导电触片40设置在折弯转盘21和取料机械手31之间,且与取料机械手31处于同一水平面,所述取料机械手31上设有推料板32,所述取料机械手31的下端还设有出料通道34,所述出料通道34的进口处设有可转动的挡板35,所述推料板32设置在取料机械手31的两条夹臂311之间,所述推料板32的后端设有驱动推料板32左右移动的推料气缸33。As shown in Figures 1-6, a three-legged inductance forming and testing all-in-one machine includes a body 10, the body 10 is provided with a bending mechanism 20, a discharge mechanism 30, a tester and a control panel 50, and the bending mechanism 20 A conductive contact piece 40 for testing the electrical conductivity of the inductor is provided between the discharge mechanism 30, the conductive contact piece 40 is connected to a tester, the tester is connected to a control panel 50, and the bending mechanism 20 includes a bending The turntable 21, the bending turntable 21 is evenly provided with a plurality of detachable inductance mounting blocks 22, the rear side of the inductance mounting block 22 is provided with a positioning plate 221 protruding upward, and the positioning plate 221 is provided with a Three positioning slots for positioning the inductance pins, the positioning slots run through the front and rear surfaces of the positioning plate 221, the rear surface of the positioning plate 221 is provided with three relief slots 224 communicating with the positioning slots, and the left and right sides of the relief slots The upper end of 224 first extends outwards and then downwards. The upper end of the bending turntable 21 is provided with a bending block 23 corresponding to the inductance mounting block 22 and a pre-compression column 242. The pre-compression column 242 passes through the mounting plate 241 is arranged on the outer wall of the bending block 23, and the lower end is lower than the lower end of the bending block 23. The middle part of the mounting plate 241 is provided with a through hole 245, and the upper end of the preloading column 242 is movable through the through hole 245. On the mounting plate 241, the lower end of the preloading column 242 is provided with a return spring 243 that makes the preloading column 242 always have a tendency to extend downward. When the preloading column 242 is pressed down, it is compressed by the return spring 243. The return spring 243 resets, and the bending block 23 is provided with a bending groove 231222 corresponding to the inductance pin. The upper end of the bending block 23 is provided with a bending cylinder 232 that drives the bending block 23 to move up and down. The discharging mechanism 30 includes a retrieving manipulator 31 for grabbing the inductance from the inductance mounting block 22. The reclaiming manipulator 31 is set on one side of the bending turntable 21, the conductive contact piece 40 is set between the bending turntable 21 and the reclaiming manipulator 31, and is at the same level as the reclaiming manipulator 31, and the reclaiming manipulator 31 is provided with a push A material plate 32, the lower end of the retrieving manipulator 31 is also provided with a discharge channel 34, the entrance of the discharge channel 34 is provided with a rotatable baffle 35, and the pushing plate 32 is arranged on the reclaiming manipulator 31 Between the two clamping arms 311, the rear end of the pusher plate 32 is provided with a pusher cylinder 33 for driving the pusher plate 32 to move left and right.
本实用新型的工作原理,使用时,将电感分别放在折弯转盘21上电感安装块22上,电感的三个引脚分别放置到三个定位槽中,通过折弯气缸232驱动折弯块23向下活动,折弯块23向下活动时,设置在折弯块23外侧壁上的预压柱242将电感抵压在电感安装块22上,折弯块23继续向下活动,将电感的三个引脚按照让位槽224的位置进行折弯,折弯完成后,折弯气缸232带动折弯块23和预压柱242向上回缩,折弯转盘21将电感安装块22转动到出料机构30处,取料机械手31将电感安装块22向外抓取,抓取时,电感已折弯的引脚接触导电触片40,与导电触片40连接的测试仪检测电感是否合格,检测完后,推料气缸33驱动推料板32将取料机械手31中的电感向外推出,同时,控制面板50控制出料通道34根据电感是否合格而旋转挡板35。The working principle of the utility model is that when in use, the inductors are respectively placed on the inductor mounting block 22 on the bending turntable 21, and the three pins of the inductor are respectively placed in the three positioning slots, and the bending block is driven by the bending cylinder 232 23 moves downward, when the bending block 23 moves downward, the preload column 242 arranged on the outer wall of the bending block 23 presses the inductor against the inductor mounting block 22, and the bending block 23 continues to move downward, and the inductor The three pins are bent according to the position of the relief slot 224. After the bending is completed, the bending cylinder 232 drives the bending block 23 and the pre-compression column 242 to retract upward, and the bending turntable 21 turns the inductance mounting block 22 to At the discharge mechanism 30, the retrieving manipulator 31 grabs the inductor mounting block 22 outward. When grabbing, the bent pin of the inductor contacts the conductive contact piece 40, and the tester connected to the conductive contact piece 40 detects whether the inductor is qualified. After the detection, the pusher cylinder 33 drives the pusher plate 32 to push out the inductance in the reclaiming manipulator 31, and at the same time, the control panel 50 controls the discharge channel 34 to rotate the baffle plate 35 according to whether the inductance is qualified.
以上所述,仅是本实用新型的较佳实施例而已,并不用以限制本实用新型,故凡是依据本实用新型的技术实际对以上实施例所作的任何修改、等同替换、改进等,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model, so any modifications, equivalent replacements, improvements, etc. made to the above embodiments according to the technical practice of the present utility model are still valid. It belongs to the scope of the technical solution of the utility model.
Claims (10)
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| CN201820612771.XU Active CN208495032U (en) | 2018-04-04 | 2018-04-25 | A testing and unloading mechanism of a triangular inductance folding machine |
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| CN108672595A (en) * | 2018-04-04 | 2018-10-19 | 东莞市必德电子科技有限公司 | Three-pin inductor forming and testing integrated machine |
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- 2018-04-25 CN CN201820612891.XU patent/CN208099176U/en active Active
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| CN108672595A (en) * | 2018-04-04 | 2018-10-19 | 东莞市必德电子科技有限公司 | Three-pin inductor forming and testing integrated machine |
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