CN208097773U - A kind of rubber house exhaust processing unit - Google Patents
A kind of rubber house exhaust processing unit Download PDFInfo
- Publication number
- CN208097773U CN208097773U CN201820371950.9U CN201820371950U CN208097773U CN 208097773 U CN208097773 U CN 208097773U CN 201820371950 U CN201820371950 U CN 201820371950U CN 208097773 U CN208097773 U CN 208097773U
- Authority
- CN
- China
- Prior art keywords
- reservoir
- lye
- air inlet
- connect
- absorption tower
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010521 absorption reaction Methods 0.000 claims abstract description 37
- 230000001590 oxidative effect Effects 0.000 claims abstract description 13
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 12
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000004917 carbon fiber Substances 0.000 claims abstract description 12
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 46
- 239000007788 liquid Substances 0.000 claims description 33
- 230000003647 oxidation Effects 0.000 claims description 23
- 238000007254 oxidation reaction Methods 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 12
- 239000006096 absorbing agent Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims description 2
- 239000003595 mist Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 244000286663 Ficus elastica Species 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- -1 Sulphur compound Chemical class 0.000 description 1
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical class O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 1
- WGKMWBIFNQLOKM-UHFFFAOYSA-N [O].[Cl] Chemical compound [O].[Cl] WGKMWBIFNQLOKM-UHFFFAOYSA-N 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000001345 alkine derivatives Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- HRKQOINLCJTGBK-UHFFFAOYSA-N dihydroxidosulfur Chemical class OSO HRKQOINLCJTGBK-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Abstract
A kind of rubber house exhaust processing unit mainly includes sequentially connected gas collecting apparatus, lye absorption tower, Ozone Absorption device, oxidative absorption tower and absorbing carbon fiber receiving apparatus；Present apparatus uniform air distribution, energy saving, rationally, exhaust-gas treatment effect is good for process flow design.
Description
Technical field
The utility model relates to rubber exhaust-gas treatment field more particularly to a kind of rubber house exhaust processing units.
Background technique
Rubber product can generate a large amount of exhaust gas in the process of production and processing, these exhaust gas exhaust gas constituents mainly have：1) contain
Sulphur compound：Such as H2S, SO2, thio-alcohol, thioether class；2) dust-like：Such as carbon black；3) organic species：As alkane, alkene, alkynes,
Aromatic hydrocarbon.The primordial matter that wherein most foul gas generate is organic substance, these substances to human health damage compared with
Greatly, with the enhancing of the raising of human living standard and Public Environmental Awareness, rubber plant's exhaust-gas treatment problem is just causing increasingly
More concerns.For the influence for preventing and avoiding toxic gas to live to surrounding resident, therefore its smell problem should be also resolved.
The processing equipment of rubber exhaust gas has the following defects at present：First, the workshop of rubber product processing factory has substantially
Several production lines, therefore the dust of rubber product processing factory needs to realize that emphasis concentrates dust to production line, and in entire workshop
Inside it is also required to dust；Second, the exhaust gas that this outer rubber workshop generates needs comprehensive absorption and processing, the suction of ordinary rubber exhaust gas
Receipts are sprayed using lye, and the waste liquid recycling after spray uses, but this design is also defective, is exactly that waste liquid cannot
Infinite Cyclic uses, if concentration of narmful substance is higher in gas, waste liquid is no longer appropriate for recycling；Third, treatment process
Relatively simple, effect is bad.
Utility model content
The technical problems to be solved in the utility model is to overcome the deficiencies of the prior art and provide a kind of uniform air distribution, is saved
The energy, process flow design is reasonable, a kind of good rubber house exhaust processing unit of exhaust-gas treatment effect.
To realize that the utility model provides following technical scheme：A kind of rubber house exhaust processing unit, mainly include according to
Gas collecting apparatus, lye absorption tower, Ozone Absorption device, oxidative absorption tower and the absorbing carbon fiber receiving apparatus of secondary connection；The gas collection
Device includes that several suspended hoods, several dedusters, the first blast pipe, the second blast pipe, the first blower, the second blower and air inlet are total
Pipe, the suspended hood are arranged on the production line of main shop, and suspended hood is connected with the first blast pipe, sets on first blast pipe
There is the first blower；The corner of main shop is arranged in the deduster, and deduster is connected with the second blast pipe, second blast pipe
It is equipped with the second blower, first blast pipe and the second blast pipe are connected with air inlet general pipeline；The lye absorption tower includes
Tower body, successively includes air inlet section, flow equalization section, several absorber portions and demisting section in tower body from bottom to up, the air inlet section side wall with
General pipeline connection is entered the wind, the air inlet general pipeline is protruded into air inlet section, connect with the gas distribution pipe of air inlet section center, the gas distribution pipe
For truncated cone-shaped wide at the top and narrow at the bottom, the gas distribution pipe is interior to be equipped with several curved shape air distribution plates, is equipped with cover having holes at the top of gas distribution pipe；Institute
It states and is equipped with honeycomb isocon in flow equalization section, cover having holes diameter is identical as pipe diameter is shunted at the top of the gas distribution pipe；The suction
Receiving section includes packing layer, spray equipment and inlet tube, and described inlet tube one end is connect with spray equipment, the other end and lye reservoir
Connection, the spray equipment include multi-layer annular liquid distributor and the high-pressure spraying head that is connected on liquid distributor；Demisting section top
Portion is equipped with demisting plate；Gas outlet is equipped at the top of the tower body, tower body bottom is equipped with liquid outlet, is equipped with triple valve at the liquid outlet
Door, described three-way valve one end are connect with waste liquid reservoir, and the other end is connect with lye reservoir；The Ozone Absorption device is horizontal
Tank body, tank body is interior to be equipped with ozone generator；The housing structure of the oxidative absorption tower and lye absorption tower are completely the same, and oxidation is inhaled
The inlet tube for receiving tower is connect with oxidation solution reservoir, and three-way valve one end at liquid outlet is connect with waste liquid reservoir, the other end and oxygen
Change the connection of liquid reservoir；Carbon fiber adsorption filler is equipped in the absorbing carbon fiber receiving apparatus.
Preferably, being equipped with PH value detector, lye reservoir and oxidation solution in the lye reservoir and oxidation solution reservoir
It is equipped with grug feeding jar and water inlet at the top of reservoir, is additionally provided with agitating device in lye reservoir and oxidation solution reservoir.
Preferably, at least 2 sections of the absorber portion on the lye absorption tower, inlet tube is connect with lye reservoir respectively, into
Elevator pump is additionally provided between liquid pipe and lye reservoir.
Preferably, at least 2 sections of the absorber portion of the oxidative absorption tower, inlet tube is connect with oxidation solution reservoir respectively,
Elevator pump is equipped between inlet tube and oxidation solution reservoir.
Preferably, first blower is frequency controlling fan；The deduster is bag filter.
Preferably, the gas distribution pipe is is threadedly coupled with air inlet general pipeline, general pipeline is entered the wind in the tilted setting of air inlet section, into
Gas section side wall is additionally provided with access hole.
The usefulness of the utility model：First, using branch gas collection, recycle lye absorption, ozone oxidation and chlorine oxygen
Change, carbon fiber absorption, entire process flow is scientific and reasonable, and effect is good；Second, the first blower of suspended hood connection is frequency control
Blower can adjust air quantity according to the part or all of operating condition of production line in workshop, reach energy-efficient purpose；Third increases
If three-way valve, the waste liquid of unsuitable recycling is discharged；4th, lye reservoir and oxidation solution reservoir are equipped with dosing and stir
Device is mixed, convenient for allotment spray liquid, while PH value detector detects the pH value of solution；4th, the setting of gas distribution pipe and flow equalization section
So that gas distribution is more evenly, spraying effect is more preferable；5th, air inlet pipe is obliquely installed, and can effectively prevent waste liquid along air inlet pipe
Reflux, while air inlet section side wall is equipped with access hole, easy access.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model
Fig. 2 is gas distribution pipe top view.
Fig. 3 is isocon top view
In figure：1 be gas collecting apparatus, 1.1 be suspended hood, 1.2 be deduster, 1.3 be the first blast pipe, 1.4 be second into
Air hose, 1.5 be the first blower, 1.6 be the second blower, 1.7 be air inlet general pipeline, 2 be lye absorption tower, 2.1 be air inlet section,
It 2.1.1 be gas distribution pipe, 2.1.2 is that air distribution plate, 2.1.3 are cover having holes, 2.2 are that flow equalization section, 2.2.1 are isocons, 2.3 are to inhale
Receive section, 2.3.1 be packing layer, 2.3.2 be liquid distributor, 2.3.3 be high-pressure spraying head, 2.3.4 be inlet tube, 2.4 be demisting section,
2.4.1 it is demisting plate, 3 be Ozone Absorption device, 4 be oxidative absorption tower, 5 be absorbing carbon fiber receiving apparatus, 6 be lye reservoir, 7 is
Gas outlet, 8 be liquid outlet, 9 be three-way valve, 10 be waste liquid reservoir, 11 be oxidation solution reservoir, 12 be PH value detector, 13 be
Grug feeding jar, 14 be water inlet, 15 be agitating device, 16 be elevator pump, 17 be access hole.
Specific embodiment
A kind of rubber house exhaust processing unit mainly includes sequentially connected gas collecting apparatus 1, lye absorption tower 2, ozone
Absorption plant 3, oxidative absorption tower 4 and absorbing carbon fiber receiving apparatus 5；The gas collecting apparatus 1 includes several suspended hoods 1.1, several removes
Dirt device 1.2, the first blast pipe 1.3, the second blast pipe 1.4, the first blower 1.5, the second blower 1.6 and air inlet general pipeline 1.7, it is described
Suspended hood 1.1 is arranged on the production line of main shop, and suspended hood 1.1 is connected with the first blast pipe 1.3, first blast pipe
1.3 are equipped with the first blower 1.5；The corner of main shop, deduster 1.2 and the second blast pipe 1.4 is arranged in the deduster 1.2
Be connected, second blast pipe 1.4 is equipped with the second blower 1.6, first blast pipe 1.3 and the second blast pipe 1.4 with
General pipeline 1.7 is entered the wind to be connected；The lye absorption tower 2 includes tower body, includes successively from bottom to up air inlet section 2.1 in tower body, flows
Section 2.2, several absorber portions 2.3 and demisting section 2.4,2.1 side wall of air inlet section are connect with air inlet general pipeline 1.7, and the air inlet is total
Pipe 1.7 protrudes into air inlet section 2.1, connect with the gas distribution pipe 2.1.1 of 2.1 center of air inlet section, and the gas distribution pipe 2.1.1 is upper
Narrow truncated cone-shaped under width, the gas distribution pipe 2.1.1 is interior to be equipped with several curved shape air distribution plate 2.1.2, is equipped at the top of gas distribution pipe 2.1.1
Cover having holes 2.1.3；Honeycomb isocon 2.2.1, the gas distribution pipe 2.1.1 top tape port lid are equipped in the flow equalization section 2.2
Plate 2.1.3 diameter is identical as isocon 2.2.1 diameter；The absorber portion 2.3 includes packing layer 2.3.1, spray equipment and feed liquor
The one end pipe 2.3.4, the inlet tube 2.3.4 is connect with spray equipment, and the other end is connect with lye reservoir 6, the spray equipment
Including multi-layer annular liquid distributor 2.3.2 and the high-pressure spraying head 2.3.3 being connected on liquid distributor 2.3.2；The demisting section 2.4 is pushed up
Portion is equipped with demisting plate 2.4.1；Gas outlet 7 is equipped at the top of the tower body, tower body bottom is equipped with liquid outlet 8, sets at the liquid outlet 8
There is three-way valve 9, described 9 one end of three-way valve is connect with waste liquid reservoir 10, and the other end is connect with lye reservoir 6；The ozone
Absorption plant 3 is horizontal tank body, is equipped with ozone generator in tank body；The housing structure and lye of the oxidative absorption tower 4 absorb
Tower 2 is completely the same, and the inlet tube 2.3.4 of oxidative absorption tower 4 is connect with oxidation solution reservoir 11, the three-way valve 9 one at liquid outlet 8
End is connect with waste liquid reservoir 10, and the other end is connect with oxidation solution reservoir 11；Absorbing carbon fiber is equipped in the absorbing carbon fiber receiving apparatus 5
Attached filler is equipped with PH value detector 12, lye reservoir 6 and oxidation solution reservoir in the lye reservoir 6 and oxidation solution reservoir 11
11 tops are equipped with grug feeding jar 13 and water inlet 14, and agitating device 15 is additionally provided in lye reservoir 6 and oxidation solution reservoir 11, described
At least 2 sections of the absorber portion 2.3 on lye absorption tower 2, inlet tube 2.3.4 is connect with lye reservoir 6 respectively, inlet tube 2.3.4 with
It is additionally provided with elevator pump 16 between lye reservoir 6, at least 2 sections of the absorber portion 2.3 of the oxidative absorption tower 11, inlet tube 2.3.4
It is connect respectively with oxidation solution reservoir 11, elevator pump 16, first blower is equipped between inlet tube 2.3.4 and oxidation solution reservoir 11
1.5 be frequency controlling fan；The deduster 1.2 is bag filter, and the gas distribution pipe 2.1.1 and air inlet general pipeline 1.7 are spiral shell
Line connection enters the wind general pipeline 1.7 in the tilted setting of air inlet section 2.1, and 2.1 side wall of air inlet section is additionally provided with access hole 17.
The utility model is not limited to a kind of rubber house exhaust processing unit involved in above-mentioned specific embodiment,
Those skilled in the art can also make a variety of variations accordingly, but any be equal with the utility model or similar variation
It should all cover in the range of the utility model claims.
Claims (6)
1. a kind of rubber house exhaust processing unit, it is characterised in that：It mainly include sequentially connected gas collecting apparatus, lye absorption
Tower, Ozone Absorption device, oxidative absorption tower and absorbing carbon fiber receiving apparatus；The gas collecting apparatus includes several suspended hoods, several removes
Dirt device, the first blast pipe, the second blast pipe, the first blower, the second blower and air inlet general pipeline, the suspended hood are arranged in main shop
Production line on, suspended hood is connected with the first blast pipe, first blast pipe be equipped with the first blower；The deduster setting
In the corner of main shop, deduster is connected with the second blast pipe, second blast pipe be equipped with the second blower, described first into
Air hose and the second blast pipe are connected with air inlet general pipeline；
The lye absorption tower includes tower body, from bottom to up successively includes air inlet section, flow equalization section, several absorber portions in tower body and removes
Mist section, the air inlet section side wall are connect with air inlet general pipeline, and the air inlet general pipeline is protruded into air inlet section, with air inlet section center
Gas distribution pipe connection, the gas distribution pipe are truncated cone-shaped wide at the top and narrow at the bottom, are equipped with several curved shape air distribution plates, gas distribution in the gas distribution pipe
Tube top portion is equipped with cover having holes；Honeycomb isocon is equipped in the flow equalization section, at the top of the gas distribution pipe cover having holes diameter with
It is identical to shunt pipe diameter；The absorber portion includes packing layer, spray equipment and inlet tube, described inlet tube one end and spray equipment
Connection, the other end connect with lye reservoir, and the spray equipment includes multi-layer annular liquid distributor and the height that is connected on liquid distributor
Press spray head；Demisting plate is equipped at the top of the demisting section；Gas outlet is equipped at the top of the tower body, tower body bottom is equipped with liquid outlet,
Three-way valve is equipped at the liquid outlet, described three-way valve one end is connect with waste liquid reservoir, and the other end is connect with lye reservoir；
The Ozone Absorption device is horizontal tank body, is equipped with ozone generator in tank body；
The housing structure of the oxidative absorption tower and lye absorption tower are completely the same, and the inlet tube and oxidation solution of oxidative absorption tower store up
Pond connects, and three-way valve one end at liquid outlet is connect with waste liquid reservoir, and the other end is connect with oxidation solution reservoir；
Carbon fiber adsorption filler is equipped in the absorbing carbon fiber receiving apparatus.
2. a kind of rubber house exhaust processing unit according to claim 1, it is characterised in that：The lye reservoir and oxygen
Change and be equipped with PH value detector in liquid reservoir, is equipped with grug feeding jar and water inlet, lye at the top of lye reservoir and oxidation solution reservoir
Agitating device is additionally provided in reservoir and oxidation solution reservoir.
3. a kind of rubber house exhaust processing unit according to claim 1, it is characterised in that：The lye absorption tower
At least 2 sections of absorber portion, inlet tube is connect with lye reservoir respectively, is additionally provided with elevator pump between inlet tube and lye reservoir.
4. a kind of rubber house exhaust processing unit according to claim 1, it is characterised in that：The oxidative absorption tower
At least 2 sections of absorber portion, inlet tube is connect with oxidation solution reservoir respectively, and elevator pump is equipped between inlet tube and oxidation solution reservoir.
5. a kind of rubber house exhaust processing unit according to claim 1, it is characterised in that：First blower is to become
Frequency adjustable speed fan；The deduster is bag filter.
6. a kind of rubber house exhaust processing unit according to claim 1, it is characterised in that：The gas distribution pipe and air inlet
General pipeline is to be threadedly coupled, and enters the wind general pipeline in the tilted setting of air inlet section, air inlet section side wall is additionally provided with access hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371950.9U CN208097773U (en) | 2018-03-19 | 2018-03-19 | A kind of rubber house exhaust processing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371950.9U CN208097773U (en) | 2018-03-19 | 2018-03-19 | A kind of rubber house exhaust processing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208097773U true CN208097773U (en) | 2018-11-16 |
Family
ID=64127509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820371950.9U Expired - Fee Related CN208097773U (en) | 2018-03-19 | 2018-03-19 | A kind of rubber house exhaust processing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208097773U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108187465A (en) * | 2018-03-19 | 2018-06-22 | 江苏华达环境工程有限公司 | A kind of rubber house exhaust processing unit |
-
2018
- 2018-03-19 CN CN201820371950.9U patent/CN208097773U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108187465A (en) * | 2018-03-19 | 2018-06-22 | 江苏华达环境工程有限公司 | A kind of rubber house exhaust processing unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181116 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |