CN208091215U - A kind of aluminium ingot automatic charging equipment - Google Patents
A kind of aluminium ingot automatic charging equipment Download PDFInfo
- Publication number
- CN208091215U CN208091215U CN201820527935.9U CN201820527935U CN208091215U CN 208091215 U CN208091215 U CN 208091215U CN 201820527935 U CN201820527935 U CN 201820527935U CN 208091215 U CN208091215 U CN 208091215U
- Authority
- CN
- China
- Prior art keywords
- aluminium ingot
- charging equipment
- automatic charging
- ingot automatic
- equipment according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 46
- 239000004411 aluminium Substances 0.000 title claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000003723 Smelting Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 230000008673 vomiting Effects 0.000 claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 210000004916 vomit Anatomy 0.000 claims abstract description 12
- 230000001681 protective effect Effects 0.000 claims abstract description 9
- 239000000725 suspension Substances 0.000 claims abstract description 5
- 230000001105 regulatory effect Effects 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 6
- 239000000109 continuous material Substances 0.000 abstract description 4
- 230000035611 feeding Effects 0.000 description 35
- 239000002994 raw material Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000002844 melting Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000003837 high-temperature calcination Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Abstract
The utility model provides a kind of aluminium ingot automatic charging equipment, including broken portion, feeding portion, smelting furnace, and the feeding portion includes screw elevator and the throwing mechanism for being fixed on the screw elevator top；The screw elevator includes power unit, support column, the conveyer frames risen along the support column helical disk, the protective frame for being looped around the conveyer frames outer；Throwing mechanism includes receiving warehouse, rewinding mouth is arranged in the receiving warehouse outer wall connection tremie pipe, ceiling suspension pusher part, bottom end, the rewinding mouth is connected to the conveyer frames top, the broken portion include Material disintegrator, with the storage bin of the Material disintegrator outlet, the transmission belt being connected to the storage bin bottom end, be arranged it is described transmission end of tape vomit pipe.The utility model provide it is a kind of can feeding in continuous material, high degree of automation, the aluminium ingot automatic charging equipment that easily controllable, loading efficiency is high.
Description
Technical field
The utility model belongs to aluminium ingot processing technique field, and in particular to a kind of aluminium ingot automatic charging equipment.
Background technology
In aluminium ingot process of manufacture, need a large amount of aluminium ingot raw materials input smelting furnace being smelt liquid, general smelting furnace
For large scale equipment, how to add raw materials into smelting equipment is basic steps in all aluminium ingot processing technologys.Since aluminium ingot is molten
Furnace is high-temperature calcination equipment, and smelting temperature causes ambient enviroment to be in high temperature state substantially at 500-800 DEG C, uncomfortable
In human body long-term work, aluminium ingot feeding manually gradually eliminate.
Aluminium ingot launches feeding and uses mechanically actuated substantially at present, is generally divided into two kinds：The mobile feeding of crane charging is launched
And lifting device fixed-point type feeding is launched.The mobile feeding of crane charging is launched step and is essentially：Crane charging-crane moves
Dynamic-melting fire door inclination-suspension bucket blanking, the defect of this method are to need artificial vehicle of holding funeral rites, elapsed time length, labor intensity
It is high.The dispensing of lifting device fixed-point type feeding is that charging equipment is mounted on smelting furnace nearby directly by lifting device by raw material liter
It then pinpoints material grasping to entrance to launch, it is high while easy to operate which automatically controls degree.
If patent CN205187246U discloses a kind of aluminium ingot automatic charging equipment, which is that aluminium ingot passes through hydraulic lifting
Platform is promoted to after certain altitude, and feed mechanism drives the aluminium ingot on air-actuated jaw crawl hydraulic elevator platform, then drives aluminium ingot defeated
It is sent on aluminium ingot chain scraper conveyor, is transported to together in smelting furnace in company with particle and carries out melting.Above-mentioned technical proposal defect is：
It cannot achieve feeding in continuous material；Fixture crawl raw material makes feeding rate low.
Utility model content
In view of the above technology problem with it is insufficient, the utility model be intended to provide one kind can feeding in continuous material, high degree of automation,
The aluminium ingot automatic charging equipment easily controllable, loading efficiency is high.
The utility model is achieved by the following technical programs：
A kind of aluminium ingot automatic charging equipment, including broken portion, feeding portion, smelting furnace.
The broken portion includes Material disintegrator, connects with the storage bin of the Material disintegrator outlet, with the storage bin bottom end
Vomit pipe in the transmission end of tape is arranged in logical transmission belt.On the one hand the effect in broken portion is so that entering smelting furnace
Aluminium ingot raw material size more uniformity, be more advantageous to follow-up melting and process and improve product quality；On the other hand after being convenient for
The at the uniform velocity feeding in continuous feeding portion.
The feeding portion includes screw elevator and the throwing mechanism for being fixed on the screw elevator top.
The screw elevator includes power unit, support column, the conveyer frames risen along the support column helical disk, surround
Protective frame in the conveyer frames outer.The conveyer frames are delivered up broken aluminium ingot raw material, the protection for spiral
Frame effect is to prevent aluminium ingot raw material from falling.
The throwing mechanism includes receiving warehouse, the receiving warehouse outer wall connection tremie pipe, ceiling suspension pusher part, bottom end
Rewinding mouth is set, and the rewinding mouth is connected to the conveyer frames top.On the one hand the batch charging mechanism is used as transition storage device
On the other hand it is also the final unit before feeding intake for the aluminium ingot raw material that screw elevator described in interim storage is sent.
Preferably, the pusher part is volume thruster, and the volume thruster includes being fixedly connected on the receiving warehouse ceiling
Two telescopic shafts, each flexible shaft end are fixedly connected with the fixation of corresponding connecting rod, the convex that each connecting rod end is arranged
The shaft connected between axis, two fixing axles, the uniform staggered push broach being fixed in shaft, the push broach are in outer point
Wide shape, the volume thruster quantity are more than two, and the volume thruster pusher direction is consistent with the tremie pipe direction.Described turn
Shaft rotation is dynamic to be driven the push broach to rotate and then the aluminium ingot raw material collected in receiving warehouse is pushed to enter tremie pipe.
Preferably, the pusher part is scraping wings, and the scraping wings includes the movement being arranged in the receiving warehouse ceiling
Rail, the telescopic shaft being arranged on the moving rail, the flexible shaft end setting connecting rod, the connecting rod end are fixedly connected
Push plate, the moving direction of the moving rail is with the tremie pipe in same level direction.The telescopic shaft can move along rail side
To moving back and forth, and then push plate pushes aluminium ingot raw material to discharge from tremie pipe.
Further, the material receiving port being connected to the vomit pipe is arranged in conveyer frames bottom end side, the material receiving port
Size is matched with the outlet of the vomit pipe.
Further, regulating gate is set on the tremie pipe, the start and stop for controlling feeding dispensing.
Further, the blanking pipe end connects the feeding pipe tilted down, and the feeding pipe is directed at the smelting furnace
Entrance.
Further, dust cover is set between the protective frame, for protecting working environment, avoids aluminium ingot material transport mistake
Airborne dust is generated in journey.
The open and close of the Material disintegrator, transmission belt, screw elevator, regulating gate are remote auto control, from
Dynamic control technology is conventional electronic control technology.
The course of work of the utility model：
Aluminium ingot raw material is crushed by Material disintegrator so that its particle is more uniform, is conducive to raw material and carries out subsequent technique
Operation；Broken raw material enters storage bin, then enters screw elevator by transmission belt and vomit pipe, passes through helical disk liter
Conveyer frames be lifted up；Raw material carries out receiving warehouse after promotion, when feeding is launched, is driven or in the rotation of pusher part to push back
Under shifting effect, raw material carries out tremie pipe, and regulating gate is opened, and raw material carries out smelting furnace by feeding pipe；Smelting furnace high-temperature calcination
In the process, it is not required to feeding dispensing, pusher part shuts down, while regulating gate closes, and raw material is stopped in receiving warehouse and stored.
Compared with prior art, the utility model advantageous effect has：
(1) the utility model can realize feeding in continuous material, can effectively save the time, improve feeding and launch efficiency.
(2) the utility model is operated without manual site, it can be achieved that remote control, controllability is high, automaticity is strong.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the internal structure schematic diagram of receiving warehouse in the utility model embodiment one.
Fig. 3 is the structural side view figure that thruster is rolled up in the utility model Fig. 2 along the directions A.
Fig. 4 is the internal structure schematic diagram of receiving warehouse in the utility model embodiment two.
Fig. 5 is scraping wings in the utility model Fig. 4 along the structural side view in the directions B.
It illustrates：1- is crushed portion, 101- Material disintegrators, 102- storage bins, 103- transmission belts, 104- vomit pipes, 2- feedings
Portion, 20- screw elevators, 201- protective frames, 202- conveyer frames, 203- dust covers, 204- support columns, 205- power units,
206- material receiving ports, 21- throwing mechanisms, 210- rewinding mouths, 211- receiving warehouses, 212- regulating gates, 213- tremie pipes, 214- pan feedings
Pipe, 220- volumes of thruster, 215- push broach, 216- fixing axles, 217- shafts, 218- connecting rods, 219- telescopic shafts, 230- scraping wings,
221- push plates, 222- moving rails, 3- smelting furnaces.
Specific implementation mode
Below in conjunction with the accompanying drawings, the utility model is further described.
Embodiment one
Such as Fig. 1-3, a kind of aluminium ingot automatic charging equipment, including broken portion 1, feeding portion 2, smelting furnace 3.
The broken portion 1 includes Material disintegrator 101, storage bin 102, and 101 outlet storage bin 102 of Material disintegrator is used for hand
The aluminium ingot raw material after storage is smashed is collected, 102 bottom end of storage bin is connected to transmission belt 103, and 103 end of transmission belt is connected to vomit pipe
104, raw material is shipped in next charging equipment.The effect in broken portion 1 is on the one hand so that the aluminium ingot into smelting furnace 3 is former
Expect size more uniformity, is more advantageous to follow-up melting and processes and improve product quality；On the other hand it is convenient for follow-up feeding portion 2
At the uniform velocity feeding.
The feeding portion 2 includes screw elevator 20 and the throwing mechanism for being fixed on 20 top of the screw elevator
21。
Broken raw material enters storage bin 102, then enters screw elevator by transmission belt 103 and vomit pipe 104
20.Screw elevator 20 include for providing the power unit 205 of electric power, through the support column 204 of whole delivery section, along institute
State the conveyer frames 202 and protective frame 201 of 204 helical disk of support column liter.202 bottom end side of conveyer frames is arranged and the vomit pipe
The material receiving port 206 of 104 connections, the size of the material receiving port 206 are matched with the outlet of the vomit pipe 104.Aluminium ingot raw material is passing
Spiral on frame 202 is sent to be passed up, dust cover is arranged between protective frame 201 for preventing aluminium ingot raw material from falling in protective frame 201
203, for protecting working environment, avoid generating airborne dust during aluminium ingot material transport.
Throwing mechanism 21 includes the receiving warehouse 211 for the raw material that gathering screw elevator is passed up, and 211 outer wall of receiving warehouse connects
Rewinding mouth 210 is arranged in logical tremie pipe 213, ceiling suspension pusher part, bottom end, and rewinding mouth 210 connects with 202 top of the conveyer frames
It is logical.Regulating gate 212 is set on the tremie pipe 213, the start and stop for controlling feeding dispensing.213 end of tremie pipe connect to
Under inclined feeding pipe 214, feeding pipe 214 is directed at 3 entrance of the smelting furnace.21 one side of batch charging mechanism is stored as transition and is filled
The aluminium ingot raw material sent for screw elevator described in interim storage 20 is set, is on the other hand also the last dress before feeding intake
It sets.
The pusher part is volume thruster 220, and the volume thruster 220 includes being fixedly connected on 211 ceiling of the receiving warehouse
Two telescopic shafts 219,219 end of each telescopic shaft is fixedly connected with corresponding connecting rod 218,218 end of each connecting rod is set
The shaft 217 that is connected between 216, two fixing axles 216 of fixing axle for the convex set is fixed on being uniformly staggered in shaft
Push broach 215, the push broach 215 is outer sharp inner width shape, and 220 quantity of volume thruster is more than two, the volume thruster 220
Pusher direction is consistent with 213 direction of the tremie pipe.It is described.Raw material progress receiving warehouse 211 is being rolled up when feeding is launched after promotion
Under the rotation induced effect of thruster 220 be shaft 217 rotate so that drive the push broach 215 rotate so that push aluminium ingot raw material into
Enter tremie pipe 213, regulating gate 212 is opened, and raw material carries out smelting furnace 3 by feeding pipe 214；Smelting furnace high-temperature burning process
In, it is not required to feeding dispensing, pusher part shuts down, while regulating gate 212 closes, and raw material is stopped in receiving warehouse 211 and stored
The open and close of the Material disintegrator 101, transmission belt 103, screw elevator 20, regulating gate 212 are long-range
It automatically controls, automatic control technology is conventional electronic control technology.
Embodiment two
As described in Fig. 1,4-5, the difference is that, the pusher part is scraping wings 230, the scraping wings with embodiment one
230 include be arranged 211 ceiling of the receiving warehouse moving rail 222, be arranged on the moving rail 222 telescopic shaft 219,
219 end of telescopic shaft setting connecting rod 218, the connecting rod end are fixedly connected with push plate 221, the moving rail 222
Moving direction is with the tremie pipe 213 in same level direction.The telescopic shaft 219 can move along 222 direction of rail to move back
It is dynamic, and then push plate 221 pushes aluminium ingot raw material to discharge from tremie pipe 213.
The above only expresses preferred embodiments of the present invention, the description thereof is more specific and detailed, but not
Can the limitation to the utility model patent range therefore be interpreted as.It should be pointed out that for the ordinary skill people of this field
For member, without departing from the concept of the premise utility, several deformations can also be made, improves and substitutes, these all belong to
In the scope of protection of the utility model.Therefore, the protection domain of the utility model patent should be determined by the appended claims.
Claims (10)
1. a kind of aluminium ingot automatic charging equipment, including broken portion (1), feeding portion (2), smelting furnace (3), it is characterised in that：It is described
Feeding portion (2) includes screw elevator (20) and the throwing mechanism (21) for being fixed on the screw elevator (20) top；Institute
It includes power unit (205), support column (204), the biography risen along the support column (204) helical disk to state screw elevator (20)
The protective frame (201) sent frame (202), be looped around the conveyer frames (202) outer；Throwing mechanism (21) includes receiving warehouse (211),
Receiving warehouse (211) the outer wall connection tremie pipe (213), ceiling suspension pusher part, bottom end setting rewinding mouth (210), it is described
Rewinding mouth (210) is connected to the conveyer frames (202) top.
2. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：The broken portion (1) includes broken
Material machine (101) is connected to the storage bin (102) of the Material disintegrator (101) outlet, with the storage bin (102) bottom end
Transmission belt (103), setting the transmission belt (103) end vomit pipe (104).
3. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：The pusher part is volume thruster
(220), the volume thruster (220) include two telescopic shafts (219) for being fixedly connected on the receiving warehouse (211) ceiling, it is every
A telescopic shaft (219) end is fixedly connected with corresponding connecting rod (218), the convex of each connecting rod (218) end setting is consolidated
The shaft (217) connected between dead axle (216), two fixing axles (216), the uniform staggered push broach being fixed in shaft
(215)。
4. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：The pusher part is scraping wings
(230), the scraping wings (230) include setting the receiving warehouse (211) ceiling moving rail (222), be arranged described
Telescopic shaft (219), the telescopic shaft (219) end setting connecting rod (218) on moving rail (222), the connecting rod end
It is fixedly connected with push plate (221).
5. a kind of aluminium ingot automatic charging equipment according to claim 2, it is characterised in that：Conveyer frames (202) bottom end
The material receiving port (206) being connected to the vomit pipe (104), size and the vomit pipe of the material receiving port (206) is arranged in side
(104) outlet matching.
6. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：It is set on the tremie pipe (213)
Set regulating gate (212).
7. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：Tremie pipe (213) end
The feeding pipe (214) tilted down is connected, the feeding pipe (214) is directed at smelting furnace (3) entrance.
8. a kind of aluminium ingot automatic charging equipment according to claim 1, it is characterised in that：The protective frame（201）Between
Dust cover (203) is set.
9. a kind of aluminium ingot automatic charging equipment according to claim 3, it is characterised in that：The push broach (215) is outer point
Inner width shape, volume thruster (220) quantity are more than two, volume thruster (220) the pusher direction and the tremie pipe
(213) direction is consistent.
10. a kind of aluminium ingot automatic charging equipment according to claim 4, it is characterised in that：The shifting of the moving rail (222)
Dynamic direction is with the tremie pipe (213) in same level direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820527935.9U CN208091215U (en) | 2018-04-14 | 2018-04-14 | A kind of aluminium ingot automatic charging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820527935.9U CN208091215U (en) | 2018-04-14 | 2018-04-14 | A kind of aluminium ingot automatic charging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208091215U true CN208091215U (en) | 2018-11-13 |
Family
ID=64056119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820527935.9U Expired - Fee Related CN208091215U (en) | 2018-04-14 | 2018-04-14 | A kind of aluminium ingot automatic charging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208091215U (en) |
-
2018
- 2018-04-14 CN CN201820527935.9U patent/CN208091215U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181113 |