CN208085189U - A kind of airbed warp knit composite material - Google Patents

A kind of airbed warp knit composite material Download PDF

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Publication number
CN208085189U
CN208085189U CN201820528991.4U CN201820528991U CN208085189U CN 208085189 U CN208085189 U CN 208085189U CN 201820528991 U CN201820528991 U CN 201820528991U CN 208085189 U CN208085189 U CN 208085189U
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China
Prior art keywords
layer
warp
airbed
sley bar
knitted face
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Expired - Fee Related
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CN201820528991.4U
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Chinese (zh)
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郑小华
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Individual
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Individual
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Abstract

The utility model discloses a kind of airbed warp knit composite materials, belong to home textile field, including warp-knitted face fabric layer, non-woven base fabric layer and PVC film layer, non-woven base fabric layer two sides are bonded in by adhesive in warp-knitted face fabric layer and PVC film layer respectively;Warp-knitted face fabric layer includes warp-knitted face fabric body layer and the tapetum that is arranged on warp-knitted face fabric body layer lateral surface, and the thickness of tapetum is 1-4mm.The utility model has the beneficial effects that:Using warp-knitted face fabric layer, non-woven base fabric layer and three layer function structure of PVC film layer as airbed fabric, PVC film layer, which is located at internal layer, can completely cut off mattress outside air, non-woven base fabric layer and warp-knitted face fabric layer form the body layer of airbed fabric, warp-knitted face fabric layer and non-woven base fabric layer are compound, airbed part stamping resistance performance and stamping resistance performance uniformity can be greatly improved, PVC film layer can be effectively prevent locally to be expanded outwardly under the pressure effect of internal gas, deformed.

Description

A kind of airbed warp knit composite material
Technical field
The utility model is related to home textile field more particularly to a kind of airbed warp knit composite materials.
Background technology
Man invented bed it is with a long history, even so, have new technology always constantly in exploitation.After all, Ren Leihua The prodigious ratio of life is accounted in the time of sleep.In addition, mattress is also there are many different types, for example, spring mattress bed, memory mattress, Tatami, wood bed etc., another relatively different classification further include water bed, airbed.
It, can be by being inflated in internal plenum space for airbed so that mattress keeps certain and makes a reservation for Shape, to provide usage experience of the user similar to mattress.Since volume can be greatly decreased by cooling down in airbed, because This, regardless of that can have very big convenience on collect or transport.In addition, material of the airbed due to its needs It is relatively fewer, can also have relative to the stronger advantage of conventional mattresses in manufacturing cost.
Nevertheless, current airbed still compares emphasis convenience, still there is phase for whole usage experience When needing improved space greatly.For example, the plastics inside existing airbed generally for inflation, use in long-time Afterwards, it is susceptible to deformation, mattress surface is made the problem of out-of-flatness occur, being only suitable for short-term or 1 when uses, and cannot be satisfied family The needs of the long-time services such as environment.
Utility model content
Overcome in the prior art airbed cause mattress surface to be easily deformed to focus on convenience, out-of-flatness occur, The problem of being only suitable for short-period used, the utility model provide a kind of airbed warp knit composite material, including warp-knitted face fabric Layer, non-woven base fabric layer and PVC film layer, non-woven base fabric layer two sides are bonded in the warp knit by adhesive respectively On precoat and the PVC film layer;The warp-knitted face fabric layer includes warp-knitted face fabric body layer and is arranged in the warp-knitted face fabric The thickness of tapetum on body layer lateral surface, the tapetum is 1-4mm.
Using warp-knitted face fabric layer, non-woven base fabric layer and three layer function structure of PVC film layer as airbed fabric, PVC film layer, which is located at internal layer, can completely cut off mattress outside air, and non-woven base fabric layer and warp-knitted face fabric layer form airbed face The body layer of material, the especially addition of warp-knitted face fabric layer, since its internal weaving and knitting is related to multiple directions, with non-woven base fabric Layer is compound, can greatly improve airbed part stamping resistance performance and stamping resistance performance uniformity, can effectively prevent PVC film Layer locally expands outwardly under the pressure effect of internal gas, deforms.
Preferably, the tapetum includes long wool batt and short flannel batt two parts composition, passes through long wool batt and short flannel The collocation of batt obtains corresponding effect of decorative patterns, and the thickness of the long wool batt is 3.5mm, and the thickness of the short flannel batt is 1.5mm。
Using two kinds of different tapetums of length, the villus figure with different effect of decorative patterns can be obtained by its collocation use The decorative effect of mattress can be improved in case on mattress.
Preferably, the warp-knitted face fabric layer is woven by four sley bars, wherein the band yarn number GB1 of the first sley bar is: 1-2/1-2/2-3/2-3/2-1/2-1/1-0/1-0//;The band yarn number GB2 of second sley bar is: (1-0/1-2)×4//;The The band yarn number GB3 of three sley bars is:(1-2/1-0)×4//;The band yarn number GB4 of 4th sley bar is:2-1/2-1/1-0/1-0/ 1-2/1-2/2-3/2-3//, wherein the second sley bar and third sley bar are entried, mode using completely wearing, wear by the first sley bar and the 4th sley bar Yarn mode is worn using one.
Preferably, the tapetum is to be formed after the warp-knitted face fabric body layer cuts open suede, is that the second sley bar and third are combed Comb knits the underlap of line.
Sley bar is woven warp knit main body base cloth layer using four, and is formed on its surface tapetum, it is soft using tapetum sense of touch The packed uniform structure of warp plain stitch itself in soft and warp knit main body base cloth layer can form good heat preservation effect in villus layer surface Fruit is highly suitable for using compared in cold environment.In addition, using positioned at intermediate two sley bars braiding braiding tapetum so that Sley bar positioned at outside knits line to one layer of reinforcing more than tapetum, the problems such as so as to effectively prevent suede.
Preferably, the line of knitting of second sley bar and the third sley bar uses specification long for the polyester FDY of 100D/96F Silk.
Preferably, the line of knitting of first sley bar uses the chinlon filament fiber containing graphene, specification 75D/ The line of knitting of 36F, the 4th sley bar use acrylic fibers bifilar yarn, wherein the fineness of per share acrylic yarn is 300dtex, it is single in acrylic yarn The fineness of silk is 3.0dtex, and the twist is 30 twirls/10cm.First sley bar uses the chinlon filament fiber for containing graphene as it Line is knitted, health care, antibacterial of mattress and other effects can be effectively improved in this way.
Preferably, the non-woven base fabric layer is by positioned at intermediate woven body layer and positioned at the woven body layer both sides Eedle-punched non-wovens composition, the woven body layer is pierced with the eedle-punched non-wovens by needle compound.
Preferably, the woven body layer is made of dacron thread, through it is close be 92/in, filling density is 75/in.
Preferably, the eedle-punched non-wovens is formed using terylene short fiber through pinprick reinforcement, wherein short containing the terylene there are two types of specification Fibre, the respectively fineness of 20~30wt% are 3~6D, the fineness of polyester fiber and 70~80wt% that length is 38mm is 1~ 2D, length are the polyester fiber of 38mm.The thickness of the eedle-punched non-wovens is 0.2~0.5mm, and grammes per square metre is 80~100g/cm2
Preferably, the thickness of the PVC film layer is 0.08~0.12mm, and grammes per square metre is 10~20g/cm2
Compared with prior art, the utility model has the beneficial effects that:
(1) use warp-knitted face fabric layer, non-woven base fabric layer and three layer function structure of PVC film layer as airbed face Material, PVC film layer, which is located at internal layer, can completely cut off mattress outside air, and non-woven base fabric layer and warp-knitted face fabric layer form airbed The body layer of fabric, the especially addition of warp-knitted face fabric layer, since its internal weaving and knitting is related to multiple directions, with non-woven base Layer of cloth is compound, can greatly improve airbed part stamping resistance performance and stamping resistance performance uniformity, PVC can be effectively prevent thin Film layer locally expands outwardly under the pressure effect of internal gas, deforms;
(2) it uses four sley bar is woven warp knit main body base cloth layer, and is formed on its surface tapetum, utilize tapetum sense of touch The packed uniform structure of warp plain stitch itself, can form good heat preservation in villus layer surface in soft and warp knit main body base cloth layer Effect is highly suitable for using compared in cold environment.In addition, using positioned at intermediate two sley bars braiding braiding tapetum, make Sley bar positioned at outside knit line to one layer of reinforcing more than tapetum, the problems such as so as to effectively prevent suede.
Description of the drawings
Fig. 1 is the utility model preferably warp knit composite fabric structure figure;
Fig. 2 is the utility model preferably warp knit composite material tapetum schematic diagram;
Fig. 3 is the utility model preferably each sley bar band yarn number figure of warp knit main body base cloth layer.
Specific implementation mode
With reference to embodiments and attached drawing, the present invention will be further described in detail.It should be appreciated that this place is retouched The specific embodiment stated only to explain the utility model, is not used to limit the utility model.
As illustrated in fig. 1 and 2, airbed warp knit composite material includes warp-knitted face fabric layer 3, non-woven base fabric layer 2 and PVC Film layer 1,2 two sides of non-woven base fabric layer are bonded in the warp-knitted face fabric layer 3 respectively by adhesive and the PVC is thin In film layer 1;The warp-knitted face fabric layer 3 includes warp-knitted face fabric body layer 31 and is arranged in 31 lateral surface of warp-knitted face fabric body layer On tapetum 32, the thickness of the tapetum 32 is 1-4mm.Using warp-knitted face fabric layer, non-woven base fabric layer and PVC film For three layer function structure of layer as airbed fabric, PVC film layer, which is located at internal layer, can completely cut off mattress outside air, non-woven base Layer of cloth and warp-knitted face fabric layer form the body layer of airbed fabric, the especially addition of warp-knitted face fabric layer, due to being knitted inside it Line braiding is related to multiple directions, compound with non-woven base fabric layer, can greatly improve airbed part stamping resistance performance and resistance to Punching performance uniformity can effectively prevent PVC film layer locally to be expanded outwardly under the pressure effect of internal gas, become Shape.
As a preferred embodiment, the tapetum 32 includes 34 two parts of long wool batt 33 and short flannel batt Composition, corresponding effect of decorative patterns, the thickness of the long wool batt 33 are obtained by the collocation of long wool batt 33 and short flannel batt 34 Thickness for 3.5mm, the short flannel batt 34 is 1.5mm.Using two kinds of different tapetums of length, arranging in pairs or groups use by it can The villus pattern with different effect of decorative patterns is obtained, the decorative effect of mattress can be improved on mattress.
As shown in figure 3, the warp-knitted face fabric layer is woven by four sley bars, wherein the band yarn number GB1 of the first sley bar For:1-2/1-2/2-3/2-3/2-1/2-1/1-0/1-0//;The band yarn number GB2 of second sley bar is:(1-0/1-2)×4//; The band yarn number GB3 of third sley bar is:(1-2/1-0)×4//;The band yarn number GB4 of 4th sley bar is:2-1/2-1/1-0/1- 0/1-2/1-2/2-3/2-3//, wherein the second sley bar and third sley bar are entried, mode is used and is completely worn, the first sley bar and the 4th sley bar Mode of entrying is worn using one.
As a preferred embodiment, the tapetum 32 is formed after cuing open suede for the warp-knitted face fabric body layer 31, It knits the underlap of line for the second sley bar and third sley bar.Sley bar is woven warp knit main body base cloth layer using four, and on its surface Forming tapetum can using the packed uniform structure of warp plain stitch in tapetum soft-touch and warp knit main body base cloth layer itself Good heat insulation effect is formed in villus layer surface, is highly suitable for using compared in cold environment.In addition, using positioned at centre Two sley bars braiding braiding tapetums so that the sley bar positioned at outside knits line to one layer of reinforcing more than tapetum, so as to effectively anti- The problems such as stopping suede.
The polyester FDY long filament of second sley bar and the third sley bar knitted line and use specification as 100D/96F, the first sley bar Knit line use the chinlon filament fiber containing graphene, specification 75D/36F, the 4th sley bar knit line use acrylic fibers it is bifilar Yarn, wherein the fineness of per share acrylic yarn is 300dtex, the fineness of monofilament is 3.0dtex in acrylic yarn, the twist be 30 twist/ 10cm.First sley bar use contain graphene chinlon filament fiber knit line as it, can effectively improve in this way mattress health care, Antibacterial and other effects.
As a preferred embodiment, the non-woven base fabric layer 2 is by positioned at intermediate woven body layer 21 and position In 21 both sides of woven body layer eedle-punched non-wovens 22 form, the woven body layer pierced by needle with the eedle-punched non-wovens it is compound, Woven body layer 21 is made of dacron thread, through it is close be 92/in, filling density is 75/in;Eedle-punched non-wovens 22 uses terylene short fiber It is formed through pinprick reinforcement, wherein containing there are two types of the terylene short fibers of specification, the respectively fineness of 20~30wt% is 3~6D, length It is 1~2D for the polyester fiber of 38mm and the fineness of 70~80wt%, length is the polyester fiber of 38mm.The eedle-punched non-wovens 22 Thickness is 0.2~0.5mm, and grammes per square metre is 80~100g/cm2;The thickness of PVC film layer 1 is 0.08~0.12mm, grammes per square metre 10 ~20g/cm2
The preferred embodiment of the utility model has shown and described in above description, as previously described, it should be understood that this practicality is new Type is not limited to form disclosed herein, is not to be taken as excluding other embodiments, and can be used for various other groups Conjunction, modification and environment, and above-mentioned introduction or the technology of related field can be passed through within the scope of the inventive concept described herein Or knowledge is modified.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the utility model, then It all should be in the protection domain of the appended claims for the utility model.

Claims (9)

1. a kind of airbed warp knit composite material, which is characterized in that including warp-knitted face fabric layer, non-woven base fabric layer and PVC Film layer, non-woven base fabric layer two sides are bonded in the warp-knitted face fabric layer and the PVC film by adhesive respectively On layer;The warp-knitted face fabric layer includes warp-knitted face fabric body layer and the villus that is arranged on the warp-knitted face fabric body layer lateral surface The thickness of layer, the tapetum is 1-4mm.
2. a kind of airbed warp knit composite material according to claim 1, which is characterized in that the tapetum includes Long wool batt and short flannel batt two parts composition, corresponding effect of decorative patterns is obtained by the collocation of long wool batt and short flannel batt, The thickness of the long wool batt is 3.5mm, and the thickness of the short flannel batt is 1.5mm.
3. a kind of airbed warp knit composite material according to claim 2, which is characterized in that the warp-knitted face fabric layer It is woven by four sley bars, wherein the band yarn number GB1 of the first sley bar is:1-2/1-2/2-3/2-3/2-1/2-1/1-0/1- 0//;The band yarn number GB2 of second sley bar is:(1-0/1-2)×4//;The band yarn number GB3 of third sley bar is:(1-2/1-0) ×4//;The band yarn number GB4 of 4th sley bar is:2-1/2-1/1-0/1-0/1-2/1-2/2-3/2-3//, wherein the second sley bar Mode is entried with third sley bar using completely wearing, and the first sley bar and the 4th sley bar mode of entrying are worn using one.
4. a kind of airbed warp knit composite material according to claim 3, which is characterized in that the tapetum is institute It states after warp-knitted face fabric body layer cuts open suede and is formed, be the underlap that the second sley bar and third sley bar knit line.
5. a kind of airbed warp knit composite material according to claim 4, which is characterized in that second sley bar and The polyester FDY long filament of the third sley bar knitted line and use specification as 100D/96F.
6. a kind of airbed warp knit composite material according to claim 5, which is characterized in that first sley bar Knitting line uses the chinlon filament fiber containing graphene, the line of knitting of specification 75D/36F, the 4th sley bar to use acrylic fibers double strand yarn Line, wherein the fineness of per share acrylic yarn is 300dtex, the fineness of monofilament is 3.0dtex in acrylic yarn, and the twist is 30 twirls/10cm.
7. a kind of airbed warp knit composite material according to claim 6, which is characterized in that the non-woven base fabric Layer is made of the eedle-punched non-wovens positioned at intermediate woven body layer and positioned at the woven body layer both sides, the woven body layer with The eedle-punched non-wovens is pierced compound by needle.
8. a kind of airbed warp knit composite material according to claim 7, which is characterized in that the woven body layer Be made of dacron thread, through it is close be 92/in, filling density is 75/in.
9. a kind of airbed warp knit composite material according to claim 8, which is characterized in that the PVC film layer Thickness be 0.08~0.12mm, grammes per square metre be 10~20g/cm2
CN201820528991.4U 2018-04-15 2018-04-15 A kind of airbed warp knit composite material Expired - Fee Related CN208085189U (en)

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Application Number Priority Date Filing Date Title
CN201820528991.4U CN208085189U (en) 2018-04-15 2018-04-15 A kind of airbed warp knit composite material

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110101247A (en) * 2019-05-23 2019-08-09 明达光电(厦门)有限公司 A kind of air bed
CN110432702A (en) * 2019-08-12 2019-11-12 明达光电(厦门)有限公司 A kind of air mattress stable using position

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110101247A (en) * 2019-05-23 2019-08-09 明达光电(厦门)有限公司 A kind of air bed
CN110432702A (en) * 2019-08-12 2019-11-12 明达光电(厦门)有限公司 A kind of air mattress stable using position

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181113

Termination date: 20190415

CF01 Termination of patent right due to non-payment of annual fee