CN208084164U - The device of abrasive air jet stream finished surface texture based on non-newtonian fluid - Google Patents

The device of abrasive air jet stream finished surface texture based on non-newtonian fluid Download PDF

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Publication number
CN208084164U
CN208084164U CN201820024507.4U CN201820024507U CN208084164U CN 208084164 U CN208084164 U CN 208084164U CN 201820024507 U CN201820024507 U CN 201820024507U CN 208084164 U CN208084164 U CN 208084164U
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China
Prior art keywords
abrasive
newtonian fluid
nozzle
abrasive material
surface texture
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Expired - Fee Related
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CN201820024507.4U
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Chinese (zh)
Inventor
胡焰
戴庆文
黄巍
王晓雷
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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Abstract

The device for the abrasive air jet stream finished surface texture based on non-newtonian fluid that the utility model discloses a kind of, including gas supplying module, nozzle feeding module, mask plate, agitating device and the abrasive containers equipped with abrasive material process moving platform.Wherein abrasive material is the non-newtonian fluid mixed in stringent ratio by water, abrasive particle and polymeric additive, when finished surface texture, high pressure gas is sprayed from poly- sand mouth high speed together after nozzle generates negative pressure sucking abrasive material forms multiple-phase jet, and mask plate and moving platform is coordinated to complete processing.On the one hand the utility model utilizes drive of high-pressure gas non-newtonian flow build abrasive material high-speed motion, the characteristic of striking work moment solid state, greatly improve processing efficiency, on the other hand it is suspended using the viscosity of non-newtonian fluid, the sinking speed for slowing down abrasive grain simultaneously, not will produce also including mist-like air pollution.

Description

The device of abrasive air jet stream finished surface texture based on non-newtonian fluid
Technical field
The utility model is related to abradant jet processing technique field more particularly to a kind of abrasive airs based on non-newtonian fluid The device of jet stream finished surface texture.
Background technology
The micromation of structure and part is one of development trend of technical field, the gold with very low power or dimple hole feature It is further important in the fields such as tribology, thermal conduction study and aerospace role to belong to parts.In terms of tribology, friction is secondary It is processed on surface with certain size and regularly arranged geometrical morphology(Such as unevenness, very low power), can effectively change The tribological property of kind surface of friction pair, such as reduce friction, reduce abrasion and improve bearing capacity characteristic.In thermal conduction study side Face, very low power feature structure can reduce fluid heat transfer and diffusion mass transfer resistance, improve heat transfer property.It is led in aerospace Domain, aero engine turbine blades, chamber wall, certain runners, trunnion etc., is designed with a large amount of small structures.
There are serious dust for a kind of currently used very low power or dimple hole processing technology abrasive air jet stream processing technology Pollution;Micro- abrasive material multiple-phase jet processing technology is developed by traditional blasting craft, by compressed air by micro- abrasive grain and water Mixed abrasive flows accelerate to form multiple-phase jet, and material removal is acted on using the shock of abrasive material and rubbing down, with no heat affected area, Reaction force is small, can manufacturing complex shapes the features such as.However this micro- abrasive material multiple-phase jet, the presence of water greatly reduce dust Pollution, but jet stream is injected in the water mist pollution for carrying a large amount of abrasive materials secretly to rebound on workpiece and is still difficult to ignore.And micro-structure is processed The material of technology application often has the characteristics that high rigidity, high brittleness and high-melting-point so that this processing method is less efficient, mesh Before be mainly used for polishing and the processing to shallower texture, it is difficult to process the higher very low power of depth-to-width ratio or pit.It is existing this Processing method cannot usually meet various requirements such as processing efficiency, machining accuracy and processing quality.And add in pure water jets It is all to make to contain solid particle in jet stream or directly become solid to enter the methods of jet of ice grains under abrasive grain and low temperature Grain improves abradant jet processing efficiency.
It is reported that the concentrated solution of high molecular polymer and suspension etc. be generally non-newtonian fluid, non-newtonian fluid by Meeting moment solid state under the outer force effect of high speed and high pressure, and have the function of turbulent flow drag reduction.Based on this, the purpose of this utility model It is that water, high molecular polymer are added in solid abrasive particles, is mixed into proportion on the basis of micro-scale abrasive wear technology Non-newtonian fluid abrasive material, it is instantaneously solid in the moment of high-speed impact workpiece by this non-newtonian fluid abrasive material of drive of high-pressure gas State improves processing efficiency with this.Find that this non-newtonian flow physical efficiency of certain mass accounting makes jet stream over long distances in experiment Boundling can also improve working ability, while the suspension of this high molecular polymer has stronger suspension and viscosity, can be significantly Slow down the sinking speed of abrasive grain, it includes mist-like pollution that striking work, which not will produce any,.It is a kind of high in machining efficiency, processing Quality height, environmental-friendly very low power, dimple cheat processing technology.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of base for defect involved in background technology In the device of the abrasive air jet stream finished surface texture of non-newtonian fluid.
The utility model uses following technical scheme to solve above-mentioned technical problem:
The device of abrasive air jet stream finished surface texture based on non-newtonian fluid, including gas supplying module, nozzle into To module, mask plate, abrasive containers and processing moving platform;
The air source supplying module includes air compressor, pressure regulator and gas stop valve, the air compressor Output end be connected with one end of the pressure regulator by the gas stop valve;
The abrasive containers are for storing non-newtonian fluid abrasive material;
The nozzle feeding module includes Z axis servo motor and nozzle;
The nozzle includes gas access, liquid inlet and the poly- sand mouth of injection, wherein the gas access and the pressure The other end of adjuster is connected by tracheae, and the liquid inlet is connected to non-newtonian fluid in the abrasive containers by pipeline Abrasive material;
The nozzle is used to generate it after negative pressure sucks abrasive material from liquid inlet from spraying poly- sand using Venturi effect Mouth sprays;
The Z axis servo motor be used to control the nozzle move up and down, adjust the jet port of the nozzle with it is to be processed The range of workpiece;
The mask plate is fixed on workpiece to be processed;
The processing moving platform be used to control the workpiece to be processed that is fixed thereon all around moved relative to nozzle with Rotary motion.
Device as abrasive air jet stream finished surface texture of the utility model based on non-newtonian fluid is further excellent Change scheme, the processing moving platform are arranged in the top of the abrasive containers so that used non-newtonian fluid abrasive material reflux To in abrasive containers, recycle.
Device as abrasive air jet stream finished surface texture of the utility model based on non-newtonian fluid is further excellent Change scheme also includes the agitating device for stirring non-newtonian fluid abrasive material in abrasive containers.
Device as abrasive air jet stream finished surface texture of the utility model based on non-newtonian fluid is further excellent Change scheme, the mask plate is bonded by wax mud with workpiece surface, caused by preventing abrasive grain from entering the crack of mask plate and workpiece Corrosion.
The invention also discloses a kind of devices being somebody's turn to do the abrasive air jet stream finished surface texture based on non-newtonian fluid Texture method, include the following steps:
Step 1), mask fabrication:It selects metal or inorganic sheet as mask material, passes through laser processing technology or electricity Solution processing technology processes the texture pattern of needs on mask material;
Step 2), the fixation of mask plate and workpiece to be processed:By the polishing of workpiece to be processed surface, polishes and is cleaned by ultrasonic, The mask of preparation is fitted closely by wax mud with work surface, by scroll chuck or special fixture by mask and workpiece one It rises and is fixed on processing moving platform;
Step 3), abrasive solution preparation:Selected abrasive type and grain size, determine the matter of water, abrasive grain and polymeric additive Amount proportioning, water is substantially soluble in by polymeric additive, and selected abrasive grain is added, and prepares required abrasive solution, and pass through blender Continue low-intensity to be uniformly mixed;
Step 4), parameter setting:Jet pressure and jet length are set according to required processing effect, in combination with processing model Enclose movement locus, nozzle feed speed and the amount of feeding of setting processing moving platform;
Step 5), process and clean:The abrasive material prepared is poured into, blender is opened, it is attached in stirring area to be inserted into nozzle inlet tube Closely, gas stop valve is opened, while starting processing moving platform and being fed, it is clear to carry out ultrasound to the workpiece of completion of processing after the completion It washes.
Step 1)Described in mask material thickness range be 500um-700um.
Step 3)Described in abrasive material type be green silicon carbide, cubic boron nitride or diamond, grain size is ranging from 5um-20um。
Step 3)Described in abrasive material quality accounting be 5-10%, polymeric additive using polyacrylamide, quality accounting For 0.2-0.5%.
, step 4)Ranging from 0.2MPa-the 0.8MPa of middle jet pressure, sputtering target away from ranging from 1mm-15mm, green carbon SiClx corresponds to optimal range 9mm, and diamond corresponds to optimal range 12mm.
Step 5)It is fed using S types when middle processing moving platform feeding, feed speed ranging from 0.1mm -0.5mm/s, feeding Measure ranging from 50um-250um.
The utility model has the following technical effects using above technical scheme is compared with the prior art:
1. simple in structure, operation facility sucks abrasive material using venturi principle, can be under lower air pressure to abrasive flows Accelerated, continuously supply abrasive material, flow pulsation is not present.
2. add high molecular polymer when preparing abrasive solution, hydrolysate toughness, abrasive material hit mask plate and Workpiece not will produce mist-like air pollution, substantially improve working environment.
3. after abrasive material sucking, being fallen into stirring container through nozzle ejection, interior cycle is formed, the recycling of abrasive material is improved Rate.
4. the addition of dispersant high molecular polymer, have make jet stream convergence, moment solid state and make that abrasive grain suspends three Weight characteristic, improves processing efficiency, and auxiliary mechanical agitation makes abrasive grain not free settling, abrasive grain be evenly distributed.
Description of the drawings
Fig. 1 is the structural schematic diagram of utility model device.
In figure, 1- air compressors, 2- gas stop valves, 3- pressure regulators, 4- nozzles, 5- mask plates, 6- workpiece, 7- Abrasive containers, 8- blenders.
Specific implementation mode
The technical solution of the utility model is described in further detail below in conjunction with the accompanying drawings:
The utility model can be embodied in many different forms, and should not be assumed that be limited to the embodiments described herein. On the contrary, thesing embodiments are provided so that the disclosure is thorough and complete, and this reality will be given full expression to those skilled in the art With novel range.In the accompanying drawings, for the sake of clarity it is exaggerated component.
As shown in Figure 1, the utility model discloses a kind of abrasive air jet stream finished surface texture based on non-newtonian fluid Device, including gas supplying module, nozzle feeding module, mask plate, agitating device, abrasive containers and processing moving platform;
The air source supplying module includes air compressor, pressure regulator and gas stop valve, wherein the air pressure Contracting machine, gas stop valve and pressure regulator are sequentially connected;The both ends of the gas stop valve respectively with the air compressor, One end of pressure regulator is connected;
The abrasive containers are for storing non-newtonian fluid abrasive material;
The nozzle feeding module includes Y-axis servo motor and nozzle;
The nozzle includes gas access, liquid inlet and jet port, wherein the gas access and the shut-off valve The other end is connected by pipeline, and the liquid inlet is connected to abrasive material in the abrasive containers by pipeline;The nozzle is used for It is generated using Venturi effect and sprays it from jet port after negative pressure sucks abrasive material from liquid inlet;
The processing moving platform includes X, Y and T axis servo motor, for controlling moving platform all around and rotary motion;
The mask plate is fixed on workpiece to be processed;
It is described to have mask plate workpiece setting on moving platform;
The Z axis servo motor is used to adjust by the ball-screw between the jet port and mask plate of the nozzle Range;
The processing moving platform is moved for controlling workpiece to be processed relative to nozzle;
The agitating device is used to stir the abrasive material in abrasive containers;
The abrasive containers are arranged in the case where processing moving platform so that used abrasive material is back in abrasive containers.
Mask plate is bonded by wax mud with workpiece surface, rotten caused by preventing abrasive grain from entering the crack of mask plate and workpiece Erosion.
Illustrated below as this specific embodiment of polyacrylamide using the high molecular polymer of addition:
(1)The configuration of abrasive liquid:It takes 0.6g polyacrylamides in beaker, adds water to 90g, 60 degrees Celsius of lower stirring at low speed After fully being dissolved to polyacrylamide, is adding water to keep 90g, the diamond abrasive grain of 10g grain sizes 13um is being added, low speed stirs It mixes, so that three is uniformly mixed and form non-newtonian fluid;
(2)The fitting of mask plate:Mask plate and workpiece are fitted closely with the technology of sealing with wax;
(3)The installation of workpiece positions:Workpiece with mask plate fixture is installed on the table;
(4)Pour into abrasive liquid, turn on agitator, using the good nozzle of elaborate servo feeding adjusting and with the work of mask plate Best range 9mm between part;
(6)It is inserted into feed pipe, power supply is opened and opens simultaneously gas source switch, gas pressure is adjusted to 0.6Mpa, starts to feed, Start to process, until hole shape or flute profile are formed;
(7)The workpiece with mask plate is removed, the two is detached and cleaned.
In above procedure, specific data are not limited to, the thickness range of mask material is 500um -700um, the type of abrasive material Quality accounting for green silicon carbide, cubic boron nitride or diamond, the ranging from 5um-20um of grain size, abrasive material is 5-10%, Polymeric additive uses polyacrylamide, quality accounting for 0.2-0.5%.Ranging from 0.2MPa-the 0.8MPa of jet pressure, Sputtering target away from ranging from 1mm-15mm, green silicon carbide corresponds to optimal range 9mm, and diamond corresponds to optimal range 12mm, It is fed using S types when processing moving platform feeding, feed speed ranging from 0.1mm -0.5mm/s, range of feeds 50um- 250um。
Mask plate preferentially uses 304 stainless steels, and thickness 600um, straight slot is that laser processing is processed thereon, and width is big About 500um, the poly- sandpipe of nozzle are the stainless steel or hard alloy pipe of 1.9mm bores.
The utility model introduces the characteristic of non-newtonian fluid on the basis of micro- abrasive material multiple-phase jet, further improves and adds Work efficiency rate and improve working environment.
Nozzle uses venturi principle in the utility model, and forming negative pressure in nozzle interior when compressed gas passes through nozzle inhales Enter abrasive material, abrasive material is accelerated compared under low pressure, continuously supplies abrasive material, flow pulsation is not present.
The utility model recycles abrasive material, the realization of less abrasive material can be used persistently to process the stabilization of workpiece, significantly Reduce processing cost.
The utility model need to only process simple micro through hole using mask plate on mask plate, not only ensure that machining accuracy, It reduces jet stream divergence zone and carrys out boundary corrosion problem.
The high molecular polymer added in the utility model makes abrasive material have viscosity, suspension, jet stream convergence property, high speed solid State, these characteristics can improve processing environment, not will produce mist-like air pollution common in jet stream, assisting agitating apparatus So that abrasive grain not free settling, abrasive material is uniformly mixed, jet stream is made to converge, improve processing efficiency, still maintains relatively strong under larger range Processing efficiency.
It is thinner added with the high molecular jet stream of 0.6% polyacrylamide compared to pure water, it converges over long distances;It impinges upon on mask plate There is the solidification phenomenon similar to ice crystal.
Those skilled in the art of the present technique are it is understood that unless otherwise defined, all terms used herein(Including skill Art term and scientific terminology)With meaning identical with the general understanding of the those of ordinary skill in the utility model fields Justice.It should also be understood that those terms such as defined in the general dictionary should be understood that with upper with the prior art The consistent meaning of meaning hereinafter, and unless defined as here, will not with the meaning of idealization or too formal come It explains.
Above-described specific implementation mode, to the purpose of this utility model, technical solution and advantageous effect carried out into One step is described in detail, it should be understood that the foregoing is merely specific embodiment of the present utility model, is not used to limit The utility model processed, within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done, It should be included within the scope of protection of this utility model.

Claims (4)

1. the device of the abrasive air jet stream finished surface texture based on non-newtonian fluid, which is characterized in that supply mould comprising gas Block, nozzle feeding module, mask plate, abrasive containers and processing moving platform;
The gas supplying module include air compressor, pressure regulator and gas stop valve, the air compressor it is defeated Outlet is connected by the gas stop valve with one end of the pressure regulator;
The abrasive containers are for storing non-newtonian fluid abrasive material;
The nozzle feeding module includes Z axis servo motor and nozzle;
The nozzle includes gas access, liquid inlet and the poly- sand mouth of injection, wherein the gas access and the pressure are adjusted The other end of device is connected by tracheae, and the liquid inlet is connected to non-newtonian fluid in the abrasive containers by pipeline and grinds Material;
The nozzle, which is used to generate using Venturi effect, sprays it from poly- sand mouth is sprayed after negative pressure sucks abrasive material from liquid inlet Go out;
The Z axis servo motor is for controlling jet port and workpiece to be processed that the nozzle moved up and down, adjusted the nozzle Range;
The mask plate is fixed on workpiece to be processed;
The processing moving platform is all around moved and is rotated relative to nozzle for controlling the workpiece to be processed being fixed thereon Movement.
2. the device of the abrasive air jet stream finished surface texture according to claim 1 based on non-newtonian fluid, feature It is, the processing moving platform is arranged in the top of the abrasive containers so that used non-newtonian fluid abrasive material is back to In abrasive containers, recycle.
3. the device of the abrasive air jet stream finished surface texture according to claim 1 based on non-newtonian fluid, feature It is, also includes the agitating device for stirring non-newtonian fluid abrasive material in abrasive containers.
4. the device of the abrasive air jet stream finished surface texture according to claim 1 based on non-newtonian fluid, feature It is, the mask plate is bonded by wax mud with workpiece surface, rotten caused by preventing abrasive grain from entering the crack of mask plate and workpiece Erosion.
CN201820024507.4U 2018-01-08 2018-01-08 The device of abrasive air jet stream finished surface texture based on non-newtonian fluid Expired - Fee Related CN208084164U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214320A (en) * 2018-01-08 2018-06-29 南京航空航天大学 The device and method of abrasive air jet stream finished surface texture based on non-newtonian fluid
CN111230752A (en) * 2020-02-26 2020-06-05 苏州大学 Immersed gas jet driven polishing equipment and polishing method
CN112157597A (en) * 2020-09-29 2021-01-01 南京航太机电有限公司 Low-temperature nitrogen cooling focusing abrasive gas jet machining machine tool
CN114939741A (en) * 2022-04-13 2022-08-26 大连理工大学 Ultrasonic jet assisted femtosecond laser rotary cutting composite processing equipment and method for turbine blade air film cooling hole
CN116903425A (en) * 2023-08-02 2023-10-20 北京理工大学 LLM-105/HNS jet blending crystal preparation device and preparation method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108214320A (en) * 2018-01-08 2018-06-29 南京航空航天大学 The device and method of abrasive air jet stream finished surface texture based on non-newtonian fluid
CN111230752A (en) * 2020-02-26 2020-06-05 苏州大学 Immersed gas jet driven polishing equipment and polishing method
CN112157597A (en) * 2020-09-29 2021-01-01 南京航太机电有限公司 Low-temperature nitrogen cooling focusing abrasive gas jet machining machine tool
CN112157597B (en) * 2020-09-29 2022-04-08 南京航太机电有限公司 Low-temperature nitrogen cooling focusing abrasive gas jet machining machine tool
CN114939741A (en) * 2022-04-13 2022-08-26 大连理工大学 Ultrasonic jet assisted femtosecond laser rotary cutting composite processing equipment and method for turbine blade air film cooling hole
CN116903425A (en) * 2023-08-02 2023-10-20 北京理工大学 LLM-105/HNS jet blending crystal preparation device and preparation method

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