CN208083081U - A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses - Google Patents
A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses Download PDFInfo
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- CN208083081U CN208083081U CN201820400334.1U CN201820400334U CN208083081U CN 208083081 U CN208083081 U CN 208083081U CN 201820400334 U CN201820400334 U CN 201820400334U CN 208083081 U CN208083081 U CN 208083081U
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- metal wire
- pressure roller
- upper pressure
- groove
- saving
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Abstract
The utility model belongs to metal wire rod wire drawing technical field, more particularly to a kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses, include payingoff mechanism, immersion oil mechanism, straightening mechanism successively, wherein, straightening mechanism includes holder, upper pressure roller, lower compression roller, the shaft of lower compression roller and the shaft of upper pressure roller are driven by pulley transmission mechanism, the first groove is provided on upper pressure roller, the second groove, the channel passed through for metal wire in the first groove and the second groove composition straightening mechanism are provided on lower compression roller.Since straightening mechanism upper channel bore is smaller, to which a part of lubricating oil of metal line surface when the metal wire after immersion oil being made to enter straightening mechanism is intercepted at channel entrance, finally drop in collecting tank to recycle;Due to being squeezed effect when aligning simultaneously, being also beneficial to the remaining lubrication oil distribution of metal line surface must be more uniformly distributed.
Description
Technical field
The utility model belongs to metal wire rod wire drawing technical field, more particularly to a kind of complexed metal wire-drawing die makes
Energy-saving actinobacillus device.
Background technology
Wire-drawing die is the tool for carrying out metal wire (stick) material and stretching, in metal-pressed machine, under external force,
Metal is set to be forced through mold, metal cross-sectional area is compressed, and obtains the tool of required cross-sectional area shape and size
Referred to as wire-drawing die.Due to being undergauge wire drawing, the bore of metal wire (stick) material is naturally larger than certain in wire-drawing die mold core through-hole
The bore in a section, thus metal material pass through this road section when violent friction can occur with the inner wall of mold core through-hole, be easy
Reduce the service life of mold core.
In order to improve this case, can be sprayed in the prior art in material surface before metal wire (stick) material enters mold
Lubricating oil is spilt or coats, to reduce the frictional force between metal material and mold inner mould core.But lubricating oil coats excessively, holds
Easily cause oily pollution and waste;It coats very few, and often causes lubricating oil being unevenly distributed in metal material surface, to
Weaken lubricant effect.
Utility model content
The technical problems to be solved in the utility model is:In when the metal material surface of drawing coats lubricating oil, coat
Excessively, oily pollution and waste are be easy to cause;It coats very few, and being unevenly distributed for lubricating oil can be caused, weaken lubricant effect,
In this regard, actinobacillus device of this programme before wire-drawing operation is started with, by rational flow scheme design, not only effectively save
The dosage for having saved lubricating oil, further promote lubricating oil metal material surface distribution consistency degree,
The concrete scheme that the utility model uses for:
A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses includes payingoff mechanism successively, immersion oil mechanism, rectifys
Straight mechanism,
Wherein, straightening mechanism includes holder, upper pressure roller, lower compression roller, and upper pressure roller drives its shaft to rotate by motor, pushes
The shaft of roller and the shaft of upper pressure roller are driven by pulley transmission mechanism, are provided with the first groove on upper pressure roller, on lower compression roller
It is provided with the second groove, the first groove and the second groove form channel, and channel shape is corresponding with metal wire shape, which exists
Upper pressure roller and the rotation of lower compression roller shaft pass through when playing straightening function for metal wire,
Immersion oil mechanism is open-topped pond body, and lubricating oil is housed in pond body, and pool bottom is provided with middle guide wheel, and in lead
Wheel is flooded by the lubricating oil in pond body, further according to the sequencing of conductive metal line, is set on the edge of pond body top open part
It is equipped with front jocket wheel and rear guide wheel,
Payingoff mechanism includes pedestal and the actinobacillus wheel that is set on the base,
Immersion oil mechanism to metal wire is left from metal wire to leave in the distance of straightening mechanism, under the region passed through for metal wire
Side's setting collecting tank, the lubrication dripped in the process of running and by surface when straightening processing for collecting the metal wire after immersion oil
Oil,
Coarse metal wire is often to be collected in the form of wire turn (coil) on actinobacillus wheel, therefore there are torsion, such as Tab phenolphthaleinum
If being directly entered thin drawing wire drawing machine progress drawing after going out, the quality of filament after drawing can be influenced, this programme will before thin draw
Metal wire imports upper channel between pressure roller and lower compression roller and carries out straightening processing, eliminates the twisting stress of metal wire, and due to
The channel of straightening mechanism is designed according to the shape of metal wire, can avoid metal wire to the maximum extent in straightening process
Deformation,
Before being aligned to metal wire, metal wire is made to pass through lubricating oil, and the operating rate by controlling metal wire
Metal wire is set fully to be acted on lubricating oil, therefore when metal wire is exported from lubricating oil, surface has been attached with more
Lubricating oil avoids insufficient problem that oils;But it is be easy to cause pollution and waste after lubricating oil is more, it is attached to surface at this time
The metal wire for more lubricating oil carries out straightening processing, since the channel bore for acting on metal wire on straightening mechanism is smaller,
To make a part of lubricating oil for being wrapped in metal line surface can not be with metal wire together by aligning channel, intercepted lubrication
Oil gradually accumulates at aligning channel entrance and in groove, in the collecting tank for finally dropping onto lower section under the effect of gravity, so as to
It recycles;Due to the squeezing action by upper and lower pressure roller when aligning simultaneously, it is also beneficial to the remaining lubrication of metal line surface
Oil distribution must be more uniformly distributed,
Importantly, the metal line passage in this programme for intercepting Excess lubricating oil is to be located at cylindrical surface table by two
Constructed by the groove in face, therefore the length in the channel is very short, just corresponds to the tangent point of contact in two cylindrical surfaces and neighbouring position,
So as to do not have to concern metal wire lubricating oil on its surface when the channel largely adhere to, rest on vias inner walls by excessively subtract
Few problem,
By adjusting the relative distance between the second groove on the first groove and lower compression roller of upper pressure roller, i.e. adjustment aligning is logical
Road size goes out straightening mechanism rear surface with the how many control of oil mass to realize to the size and metal wire of straightening force.
To sum up, this programme is realized by the way that device for soaking oil is arranged before straightening mechanism to the aligning of metal wire and surface control
Oil is synchronous to carry out, in the straightening mechanism for being more advantageous to oil product and being evenly distributed in metal material surface, and selected due to this programme
Metal line passage is extremely short, avoids a large amount of attachments of the vias inner walls to metal line surface lubricating oil in straightening process, makes metal wire
Retain enough lubricating oil into surface energy when subsequent wire-drawing mechanism.
Description of the drawings
Fig. 1 is the structural schematic diagram of the energy-saving actinobacillus device of the utility model,
Fig. 2 is in the energy-saving actinobacillus device of the utility model, upper pressure roller in straightening mechanism, the structure of lower compression roller and opposite
The schematic diagram of position,
Wherein, 1-payingoff mechanism, 11-pedestals, 12-actinobacillus wheels, 2-immersion oil mechanisms, 21-pond bodies, 22-lubricating oil,
23-middle guide wheels, 24-front jocket wheels, 25-rear guide wheels, 26-heating devices, 3-straightening mechanisms, 31-holders, 32-upper pressures
Roller, the 321-the first groove, 33-lower compression rollers, the 331-the second groove, 34-motors, 35-pulley transmission mechanisms, 36-is logical
Road, 4-collecting tanks, 5-wire-drawing mechanisms, 6-metal wires.
Specific implementation mode
A kind of structure for the energy-saving actinobacillus device that complexed metal wire-drawing die uses is as shown in attached drawing 1, attached drawing 2:Unwrapping wire
Device successively include payingoff mechanism 1, immersion oil mechanism 2, straightening mechanism 3, collecting tank 4,
Wherein, payingoff mechanism 1 includes the actinobacillus wheel 12 of pedestal 11 and setting on the pedestal 11;
Immersion oil mechanism 2 includes open-topped pond body 21, and 21 bottom of pond body is provided with middle guide wheel 23, profit is housed in pond body 21
Lubricating oil 22, middle guide wheel 23 are flooded by lubricating oil 22, and front jocket wheel 24 is provided on the edge of 21 top open part of pond body and is led with after
Wheel 25, front jocket wheel 24 and rear guide wheel 25 are installed in by clip on the edge of 21 top open part of pond body, are not transported in device in this way
Facilitate when row and removes guide wheel 24/25 from pond body 21, meanwhile, the lower section of pond body 21 is equipped with heating device 26, in pond body 21
Lubricating oil 22 will appear solidification when temperature is too low, be unfavorable for oiling to metal wire, can make oil product by heating device at this time
Again it is melted into liquid;
Straightening mechanism 3 includes holder 31, upper pressure roller 32, lower compression roller 33, and upper pressure roller 32 drives its shaft to turn by motor 34
Dynamic, the shaft of the shaft of lower compression roller 33 and upper pressure roller 32 is driven by pulley transmission mechanism 35, and the is provided on upper pressure roller 32
One groove 321 is provided with the second groove 331 on lower compression roller 33, and the first groove 321 and the second groove 331 form channel 36, this is logical
Road 36 is passed through when upper pressure roller 32 and the rotation of 33 shaft of lower compression roller play straightening function for metal wire 6,36 shape of channel with wait locating
6 shape of metal wire of reason is corresponding, can avoid the deformation of metal wire 6 to the maximum extent in straightening process;
Immersion oil mechanism 2 is left from metal wire 6 to leave in the distance of straightening mechanism 3 to metal wire 6, is passed through for metal wire 6
Collecting tank 4 is set below region, is dripped in the process of running and by surface when straightening processing for collecting the metal wire after immersion oil
The lubricating oil fallen.
At work, metal wire 6 first passes through the actinobacillus wheel on payingoff mechanism 1 to above-mentioned actinobacillus device in the case where drawing force effect
12 reach on the front jocket wheel 24 on the edge of 2 pond body of immersion oil mechanism, 21 top open part, then are reached by front jocket wheel 24 and be set to pond
The middle guide wheel 23 flooded by lubricating oil 22 in body 21, guide wheel 25 after then being reached by middle guide wheel 23 control the fortune of metal wire 6
Scanning frequency rate makes the lubricating oil 22 in pond body 21 be adequately attached to 6 surface of metal wire, and hereafter metal wire 6 reaches and passes through upper pressure roller
Straightening processing is carried out by the channel 36 that groove is constituted between 32 and lower compression roller 33, eliminates the twisting stress of metal wire 36, finally
It reaches wire-drawing mechanism (wire-drawing die) 5 and carries out drawing process,
Wherein, since 36 bore of channel is smaller, to make a part of lubricating oil for being wrapped in 6 surface of metal wire can not be with gold
Belong to line 6 together by aligning channel 36, intercepted lubricating oil is gradual in aligning 36 entrance of channel and groove 321/331
It accumulates, in the collecting tank 4 for finally dropping onto lower section under the effect of gravity, to recycle, and by upper and lower pressure roller 32,33
Squeezing action, being also beneficial to the remaining lubrication oil distribution in 6 surface of metal wire must be more uniformly distributed,
As it can be seen that by the way that immersion oil mechanism 2 is arranged before the straightening mechanism 3 of the utility model, realize to the aligning of metal wire 6 and
The synchronous of surface oil-control carries out;Straightening process also promotes oil product and is evenly distributed on 6 surface of metal wire;And since channel 36 is grown
Degree is very short, and a large amount of attachments of 36 inner wall of channel to metal wire 6 surface lubrication oil, make gold when avoiding metal wire 6 across channel 36
Belong to surface energy when line 6 enters subsequent wire-drawing mechanism 5 and retain enough lubricating oil,
In practical application, by adjusting between the second groove 331 on the first groove 321 and lower compression roller 33 of upper pressure roller 32
Relative distance, i.e., adjustment aligning 36 size of channel to straightening force size and metal wire 6, it can be achieved that go out table after straightening mechanism
Face is with the how many control of oil mass.
Claims (5)
1. a kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses, it is characterised in that:The actinobacillus device is successively
Including payingoff mechanism (1), immersion oil mechanism (2), straightening mechanism (3), collecting tank (4);
The straightening mechanism (3) includes holder (31), upper pressure roller (32), lower compression roller (33), and the upper pressure roller (32) passes through
Motor (34) drives its shaft to rotate, and the shaft of the shaft of the lower compression roller (33) and the upper pressure roller (32) passes through belt pulley
Transmission mechanism (35) is driven, and is provided with the first groove (321) on the upper pressure roller (32), and the is provided on the lower compression roller (33)
Two grooves (331), first groove (321) and second groove (331) composition channel (36), the channel (36) exist
The upper pressure roller (32) and the rotation of the lower compression roller (33) shaft pass through when playing straightening function for metal wire;
The immersion oil mechanism (2) to the metal wire is left from the metal wire to leave in the distance of the straightening mechanism (3), is supplied
The collecting tank (4) is set below the region that the metal wire passes through.
2. energy-saving actinobacillus device as described in claim 1, it is characterised in that:The immersion oil mechanism (2) is opened including top
Mouthful pond body (21), lubricating oil (22) is housed in the pond body (21), pond body (21) bottom is provided with middle guide wheel (23), and
The middle guide wheel (23) is flooded by the lubricating oil (22), and front jocket wheel is provided on the edge of pond body (21) top open part
(24) and rear guide wheel (25).
3. energy-saving actinobacillus device as described in claim 1, it is characterised in that:The payingoff mechanism (1) includes pedestal
(11) and actinobacillus wheel (12) on the pedestal (11) is set.
4. energy-saving actinobacillus device as claimed in claim 2, it is characterised in that:The front jocket wheel (24) and it is described after lead
Wheel (25) is installed in by clip on the edge of the pond body (21) top open part.
5. energy-saving actinobacillus device as claimed in claim 2, it is characterised in that:Heating is installed below the pond body (21)
Device (26).
Priority Applications (1)
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CN201820400334.1U CN208083081U (en) | 2018-03-23 | 2018-03-23 | A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses |
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CN201820400334.1U CN208083081U (en) | 2018-03-23 | 2018-03-23 | A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses |
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CN201820400334.1U Expired - Fee Related CN208083081U (en) | 2018-03-23 | 2018-03-23 | A kind of energy-saving actinobacillus device that complexed metal wire-drawing die uses |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110170538A (en) * | 2019-05-14 | 2019-08-27 | 扬州耿峰金属制品有限公司 | A kind of environment-friendly and energy-efficient wire drawing machine |
CN111389955A (en) * | 2020-05-12 | 2020-07-10 | 段文忠 | Automatic coil feeding device for uncoiling of steel coil |
CN111530966A (en) * | 2020-05-12 | 2020-08-14 | 段文忠 | Working method of automatic coil feeding device for uncoiling of steel coil |
CN112453077A (en) * | 2020-10-16 | 2021-03-09 | 柳城县鼎铭金属制品有限公司 | Special steel hose silk wire drawing equipment |
-
2018
- 2018-03-23 CN CN201820400334.1U patent/CN208083081U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110170538A (en) * | 2019-05-14 | 2019-08-27 | 扬州耿峰金属制品有限公司 | A kind of environment-friendly and energy-efficient wire drawing machine |
CN110170538B (en) * | 2019-05-14 | 2024-03-19 | 扬州耿峰金属制品有限公司 | Environment-friendly energy-saving wire drawing machine |
CN111389955A (en) * | 2020-05-12 | 2020-07-10 | 段文忠 | Automatic coil feeding device for uncoiling of steel coil |
CN111530966A (en) * | 2020-05-12 | 2020-08-14 | 段文忠 | Working method of automatic coil feeding device for uncoiling of steel coil |
CN112453077A (en) * | 2020-10-16 | 2021-03-09 | 柳城县鼎铭金属制品有限公司 | Special steel hose silk wire drawing equipment |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181113 Termination date: 20200323 |