CN208075632U - A kind of FTGP finned heat exchangers - Google Patents
A kind of FTGP finned heat exchangers Download PDFInfo
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
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- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
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- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
本实用新型公开了一种FTGP翅片换热器,涉及换热设备技术领域。该换热器通过使用S形曲线状的多个FTGP间隔排列构成冷通道,并将冷通道设置在两个热通道外框之间,使用时,所述热通道外框中通入热流体,所述冷通道的所述FTGP的间隙中通入冷流体,在FTGP中发生相变传热,实现冷热流体的换热。将本实施例提供的换热器应用到航空发动机中时,紧凑度可达到1412,质量功率比可达到387kW/kg,极大的提高了紧凑度和质量功率比,能够满足未来航空发动机中用更小的空间和更轻的换热设备实现高功率换热的要求。
The utility model discloses an FTGP fin heat exchanger, which relates to the technical field of heat exchange equipment. The heat exchanger uses a plurality of S-curved FTGPs arranged at intervals to form a cold aisle, and the cold aisle is arranged between two hot aisle outer frames. A cold fluid is passed into the gap of the FTGP of the cold channel, and a phase change heat transfer occurs in the FTGP to realize heat exchange between the cold and hot fluids. When the heat exchanger provided in this embodiment is applied to an aero-engine, the compactness can reach 1412, and the mass-to-power ratio can reach 387kW/kg, which greatly improves the compactness and mass-to-power ratio, and can meet the needs of future aero-engines. Smaller space and lighter heat exchange equipment meet the requirements of high power heat exchange.
Description
技术领域technical field
本实用新型涉及换热设备技术领域,尤其涉及一种FTGP翅片换热器。The utility model relates to the technical field of heat exchange equipment, in particular to an FTGP fin heat exchanger.
背景技术Background technique
目前,航空发动机领域应用的换热器多采用板翅式和管壳式换热结构,并对翅片导热、强化对流换热技术积累了丰富的经验,但受材料本身固有导热系数(铜400W/m K,铝160W/m K)限制、以及单相对流传热(空气强迫对流换热系数103W/m2K)瓶颈限制,板翅换热器的紧凑度和单位质量换热功率已趋极限,不能够满足未来航空发动机中用更小的空间和更轻的换热器设备实现高功率换热的要求。At present, the heat exchangers used in the field of aero-engines mostly adopt plate-fin and shell-and-tube heat exchange structures, and have accumulated rich experience in fin heat conduction and enhanced convection heat transfer technology, but due to the inherent thermal conductivity of the material itself (copper 400W /m K, aluminum 160W/m K) limit, and single-phase heat transfer (air forced convection heat transfer coefficient 103W/m 2 K) bottleneck limit, the compactness and heat transfer power per unit mass of the plate-fin heat exchanger have reached the limit , cannot meet the requirements of realizing high-power heat exchange with smaller space and lighter heat exchanger equipment in future aero-engines.
实用新型内容Utility model content
本实用新型的目的在于提供一种FTGP翅片换热器,从而解决现有技术中存在的前述问题。The purpose of this utility model is to provide an FTGP fin heat exchanger, thereby solving the aforementioned problems existing in the prior art.
为了实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种FTGP翅片换热器,包括多个换热模组,每个所述换热模组均包括两个热通道外框,两个所述热通道外框之间的区域设置为冷通道,所述冷通道由多个FTGP间隔排列构成,所述FTGP设置为S形曲线状;使用时,所述热通道外框中通入热流体,所述冷通道中相邻两个所述FTGP的间隙中通入冷流体。An FTGP fin heat exchanger, including a plurality of heat exchange modules, each of which includes two hot aisle frames, and the area between the two hot aisle frames is set as a cold aisle , the cold aisle is composed of a plurality of FTGPs arranged at intervals, and the FTGPs are arranged in an S-shaped curve; when in use, hot fluid is passed into the outer frame of the hot aisle, and two adjacent FTGPs in the cold aisle Pass cold fluid into the gap.
优选地,每个所述热通道外框内均间隔排列有翅片。Preferably, fins are arranged at intervals in each of the outer frames of the heat channel.
优选地,所述热通道外框和所述翅片均由铝材料制备而成。Preferably, both the outer frame of the heat channel and the fins are made of aluminum material.
优选地,所述热通道外框和所述翅片加工成一体式结构。Preferably, the outer frame of the heat channel and the fins are processed into an integrated structure.
优选地,相邻两个所述翅片之间的距离为4.28mm。Preferably, the distance between two adjacent fins is 4.28mm.
优选地,所述FTGP的端部与所述热通道外框之间焊接连接或加工成一体式结构。Preferably, the end of the FTGP and the outer frame of the hot aisle are welded or processed into an integrated structure.
优选地,相邻两个所述FTGP之间的距离为2.6mm。Preferably, the distance between two adjacent FTGPs is 2.6 mm.
优选地,多个所述换热模组规则排列连接为一体,两个相邻的所述换热模组共用一个所述热通道外框。Preferably, a plurality of the heat exchange modules are regularly arranged and connected as a whole, and two adjacent heat exchange modules share one outer frame of the hot channel.
本实用新型的有益效果是:本实用新型实施例提供的FTGP翅片换热器,通过使用S形曲线状的多个FTGP间隔排列构成冷通道,并将冷通道设置在两个热通道外框之间,使用时,所述热通道外框中通入热流体,所述冷通道的所述FTGP的间隙中通入冷流体,在FTGP中发生相变传热,实现冷热流体的换热。将本实施例提供的换热器应用到航空发动机中时,紧凑度可达到1412,质量功率比可达到387kW/kg,极大的提高了紧凑度和质量功率比,能够满足未来航空发动机中用更小的空间和更轻的换热设备实现高功率换热的要求。The beneficial effect of the utility model is: the FTGP fin heat exchanger provided by the embodiment of the utility model uses a plurality of FTGPs arranged in an S-shaped curve to form a cold channel, and the cold channel is arranged on the outer frames of the two hot channels During use, hot fluid is passed into the outer frame of the hot aisle, and cold fluid is passed into the gap of the FTGP of the cold aisle, and phase change heat transfer occurs in the FTGP to realize the heat exchange of cold and hot fluids . When the heat exchanger provided in this embodiment is applied to an aero-engine, the compactness can reach 1412, and the mass-to-power ratio can reach 387kW/kg, which greatly improves the compactness and mass-to-power ratio, and can meet the needs of future aero-engines. Smaller space and lighter heat exchange equipment meet the requirements of high power heat exchange.
附图说明Description of drawings
图1为本实用新型提供的FTGP翅片换热器的前视图;Fig. 1 is the front view of the FTGP fin heat exchanger provided by the utility model;
图2为本实用新型提供的FTGP翅片换热器的整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the FTGP fin heat exchanger provided by the utility model;
图3a为本实用新型提供的FTGP翅片换热器的工作原理示意图;Figure 3a is a schematic diagram of the working principle of the FTGP fin heat exchanger provided by the utility model;
图3b本实用新型提供的FTGP翅片换热器的热端激发TGP内部相变传热机理图;Fig. 3b The hot end of the FTGP fin heat exchanger provided by the utility model stimulates the internal phase change heat transfer mechanism diagram of TGP;
图3c本实用新型提供的FTGP翅片换热器的冷端TGP强化对流换热机理图;Figure 3c is a schematic diagram of the TGP enhanced convection heat transfer mechanism at the cold end of the FTGP fin heat exchanger provided by the utility model;
图4为实施例一提供的航空发动机的冷却空气系统结构示意图;Fig. 4 is the schematic structural diagram of the cooling air system of the aero-engine provided by Embodiment 1;
图5为实施例二提供的航空发动机的中间冷回热系统结构示意图;Fig. 5 is the schematic structural diagram of the intercooler heat recovery system of the aero-engine provided in Embodiment 2;
图6为实施例三提供的航空发动机的预冷系统结构示意图;Fig. 6 is the schematic structural diagram of the precooling system of the aero-engine provided by embodiment three;
图7a1、7a2为实施例一、二、三各系统中叉流式换热器结构示意图;Figures 7a1 and 7a2 are schematic structural diagrams of cross-flow heat exchangers in the systems of Embodiments 1, 2 and 3;
图7b为实施例一、二、三各系统中逆流式换热器结构示意图;Figure 7b is a schematic structural view of the counterflow heat exchanger in the systems of Embodiments 1, 2, and 3;
图7c为实施例一、二、三各系统中叉逆流式换热器结构示意图。Fig. 7c is a schematic structural diagram of fork counter-flow heat exchangers in the systems of Embodiments 1, 2, and 3.
图中,各符号的含义如下:In the figure, the meanings of the symbols are as follows:
1热通道外框、2热流体、3翅片、4FTGP、5冷流体、6进气道空气、7间冷器、8海水/淡水换热器、9管道阀、10燃烧室、11燃料、12高压涡轮、13动力涡轮导向器、14动力涡轮、15低压涡轮、16回热气器、17尾气、18风扇、19高压压气机、20扩散器、21空空换热器、22冷却空气、23旁路系统、24燃油、25机匣、26燃烧室、27高压压气机引气、28封条、29隔板、30板束体、31进气道、32预冷器、33涡轮增压器、34氦循环器、35换热器、36液氢泵、37液氧泵、38预混燃烧器、39火箭发射机。1 hot aisle frame, 2 thermal fluid, 3 fins, 4FTGP, 5 cold fluid, 6 intake air, 7 intercooler, 8 sea water/fresh water heat exchanger, 9 pipeline valve, 10 combustion chamber, 11 fuel, 12 High-pressure turbine, 13 Power turbine guide, 14 Power turbine, 15 Low-pressure turbine, 16 Heater, 17 Exhaust gas, 18 Fan, 19 High-pressure compressor, 20 Diffuser, 21 Air-to-air heat exchanger, 22 Cooling air, 23 Side Road system, 24 fuel oil, 25 casing, 26 combustion chamber, 27 high-pressure compressor bleed air, 28 seal, 29 clapboard, 30 plate bundle, 31 intake port, 32 precooler, 33 turbocharger, 34 Helium circulator, 35 heat exchanger, 36 liquid hydrogen pump, 37 liquid oxygen pump, 38 premix burner, 39 rocket launcher.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施方式仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present utility model, and are not intended to limit the present utility model.
如图1-2所示,本实用新型实施例提供了一种FTGP翅片换热器,包括多个换热模组,每个所述换热模组均包括两个热通道外框1,两个热通道外框1之间的区域设置为冷通道,所述冷通道由多个FTGP4间隔排列构成,FTGP4设置为S形曲线状;使用时,热通道外框1中通入热流体2,所述冷通道中相邻两个FTGP的间隙中通入冷流体5。As shown in Figure 1-2, the embodiment of the utility model provides an FTGP fin heat exchanger, including a plurality of heat exchange modules, each of which includes two heat channel outer frames 1, The area between the two hot aisle frames 1 is set as a cold aisle, the cold aisle is composed of a plurality of FTGP4 arranged at intervals, and the FTGP4 is arranged in an S-shaped curve; when in use, the hot aisle frame 1 is passed into the hot fluid 2 , the cold fluid 5 is passed into the gap between two adjacent FTGPs in the cold channel.
上述结构中,在冷通道中的间隔排列的FTGP,既做基板又做翅片,起到导热和散热的作用。在使用过程中,在热通道外框中通入热流体,冷通道相邻两个FTGP的间隙中通入冷流体,与热流体侧接触的FTGP为蒸发端,与冷流体接触的FTPG为冷凝端,热流体的热量传递给FTGP,使得FTGP中的工质蒸发或沸腾吸热,蒸汽在压差作用下流向冷凝端,进行冷凝散热,将热量传递给冷流体,进而实现冷热流体的换热。其工作原理如图3a、3b和3c所示。In the above structure, the FTGPs arranged at intervals in the cold aisle serve as both the substrate and the fins, and play the role of heat conduction and heat dissipation. During use, the hot fluid is passed into the outer frame of the hot aisle, and the cold fluid is passed into the gap between two adjacent FTGPs in the cold aisle. The FTGP in contact with the hot fluid side is the evaporation end, and the FTPG in contact with the cold fluid is the condensation end. At the end, the heat of the hot fluid is transferred to the FTGP, so that the working medium in the FTGP evaporates or boils to absorb heat, and the steam flows to the condensation end under the action of the pressure difference, condenses and dissipates heat, and transfers the heat to the cold fluid, thereby realizing the exchange of hot and cold fluids hot. Its working principle is shown in Figures 3a, 3b and 3c.
所以,本实用新型实施例提供的换热器,通过使用S形曲线状的多个FTGP(Flexible Thermal Ground Plane,柔性均热版)间隔排列构成冷通道,将具有更高换热能力的相变换热(当量换热系数104W/m2K)巧妙地引入换热器中,利用均热板在二维甚至三维方向具有较高当量热导系数(可达到铜的3-5倍)的特点,以实现换热器的减重和质量功率比的极大的提高,使得将本实施例提供的换热器应用到航空发动机中时,紧凑度可达到1412,质量功率比可达到387kW/kg,能够满足未来航空发动机中用更小的空间和更轻的换热设备实现高功率换热的要求。Therefore, the heat exchanger provided by the embodiment of the present invention uses a plurality of S-curved FTGP (Flexible Thermal Ground Plane, flexible soaking plates) arranged at intervals to form a cold channel, and the phase change with higher heat exchange capacity Heat transfer (equivalent heat transfer coefficient 10 4 W/m 2 K) is cleverly introduced into the heat exchanger, and the use of the vapor chamber has a high equivalent thermal conductivity in two-dimensional or even three-dimensional directions (up to 3-5 times that of copper) In order to realize the weight reduction of the heat exchanger and the great improvement of the mass-to-power ratio, when the heat exchanger provided by this embodiment is applied to an aeroengine, the compactness can reach 1412, and the mass-to-power ratio can reach 387kW /kg, which can meet the requirements of future aero-engines to achieve high-power heat exchange with smaller space and lighter heat exchange equipment.
本实施例中,每个热通道外框1内均间隔排列有翅片3。In this embodiment, fins 3 are arranged at intervals in each heat channel outer frame 1 .
上述结构中,由于在使用过程中,需要在热通道外框中通入热流体,所以,在外框中间隔排列一些翅片,可以增加换热面积,提高换热器的换热效率。In the above structure, since hot fluid needs to be passed through the outer frame of the heat channel during use, some fins are arranged at intervals in the outer frame to increase the heat exchange area and improve the heat exchange efficiency of the heat exchanger.
本实施例中,热通道外框1和翅片3均可以由铝材料制备而成。In this embodiment, both the outer frame 1 of the hot channel and the fins 3 can be made of aluminum material.
本实施例中,热通道外框1和翅片3可加工成一体式结构。In this embodiment, the heat channel outer frame 1 and the fins 3 can be processed into an integrated structure.
如本领域技术人员可以理解的,也可以将热通道外框和翅片通过其他的连接方式进行连接。As can be understood by those skilled in the art, the outer frame of the heat aisle and the fins may also be connected through other connection methods.
本实施例中,相邻两个翅片3之间的距离可以为4.28mm。In this embodiment, the distance between two adjacent fins 3 may be 4.28mm.
本实施例中,热通道翅片的距离为4.28mm,使得换热器的紧凑度能够达到1000以上,同时质量功率比能够达到300以上。In this embodiment, the distance between the heat channel fins is 4.28mm, so that the compactness of the heat exchanger can reach more than 1000, and the mass-to-power ratio can reach more than 300.
如本领域技术人员可以理解的,热通道中的相邻两个翅片之间的距离还可以根据不同的要求进行相应的设计。As those skilled in the art can understand, the distance between two adjacent fins in the heat channel can also be designed accordingly according to different requirements.
本实施例中,FTGP4的端部与热通道外框1之间焊接连接或加工成一体式结构。In this embodiment, the end of the FTGP4 and the outer frame of the hot aisle 1 are welded or processed into an integrated structure.
本实施例中,相邻两个FTGP4之间的距离可以为2.6mm。In this embodiment, the distance between two adjacent FTGP4s may be 2.6mm.
本实施例中,相邻两个FTGP4之间的距离选择为2.6mm,可以使得换热器的紧凑度能够达到1000以上,同时质量功率比能够达到300以上。In this embodiment, the distance between two adjacent FTGP4 is selected as 2.6mm, which can make the compactness of the heat exchanger more than 1000, and the mass-to-power ratio can reach more than 300.
如本领域技术人员可以理解的,相邻两个FTGP之间的距离还可以根据不同的要求进行相应的设计。As can be understood by those skilled in the art, the distance between two adjacent FTGPs can also be designed accordingly according to different requirements.
本实施例中,多个所述换热模组横向排列连接为一体,两个相邻的所述换热模组共用一个所述热通道外框。In this embodiment, a plurality of the heat exchange modules are horizontally arranged and connected as one, and two adjacent heat exchange modules share one outer frame of the hot channel.
采用上述结构,可以比较灵活的得到不同规模尺寸的换热器,同时也有利于后期对换热器的维修和更新等操作。By adopting the above-mentioned structure, heat exchangers of different scales and sizes can be obtained more flexibly, and at the same time, it is also beneficial to operations such as maintenance and renewal of the heat exchanger in the later stage.
本实用新型实施例提供的FTGP翅片换热器,在未来航空发动机中的应用可以参见如下三个实施例:The application of the FTGP fin heat exchanger provided by the embodiment of the present invention in future aero-engines can refer to the following three embodiments:
实施例一Embodiment one
如图4所示,在航空发动机冷却冷却空气系统中,通过空空换热器来冷却冷却空气,提高冷却空气的品质来进一步降低热端部件的温度。As shown in Figure 4, in the cooling air system of the aero-engine, the cooling air is cooled by the air-to-air heat exchanger, and the quality of the cooling air is improved to further reduce the temperature of the hot end components.
实施例二Embodiment two
如图5所示,在航空发动机间冷回热系统中,主流气体通过间冷器(换热器)与外涵空气进行热交换,空气温度降低后进入高压压气机,增加进气流量,减小压气机的压缩功;同时通过回热环节,回收涡轮出口排气的热量,增大能量的利用率。As shown in Figure 5, in the intercooling and heat recovery system of an aero-engine, the mainstream gas exchanges heat with the external air through the intercooler (heat exchanger). The compression work of the small compressor; at the same time, through the heat recovery link, the heat of the exhaust gas at the outlet of the turbine is recovered to increase the utilization rate of energy.
实施例三Embodiment Three
如图6所示,航空发动机预冷系统是在常规涡轮发动机的压气机前部加装预冷换热器,冷却进气道中的气流,使气流温度下降,扩展涡轮发动机的可工作范围。As shown in Figure 6, the aero-engine pre-cooling system is to install a pre-cooling heat exchanger in front of the compressor of the conventional turbine engine to cool the airflow in the intake passage, reduce the temperature of the airflow, and expand the working range of the turbine engine.
上述三个实施例的应用到航空发动机中的FTGP翅片换热器,可以采用以下三种不同的流动方式:叉流式(可参见图7a1、7a2)、逆流式(可参见图7b)、叉逆流式(可参见图7c)。The FTGP fin heat exchangers applied to the aero-engines in the above three embodiments can adopt the following three different flow modes: cross-flow type (refer to Fig. 7a1, 7a2), counter-flow type (refer to Fig. 7b), Fork counterflow (see Figure 7c).
综合以上实施例,可知航空发动机换热器的设计有如下基本要求:首先要保证发动机的正常工作,其次是本身的良好运转,在此基础上要追求尺寸小、质量轻以及高可靠性,并以最优化的方式来实现动力传动整体结构和性能要求。因此,在换热器设计中,应从结构、能耗、可靠性、运行以及工艺等方面进行如下要求:Based on the above examples, it can be seen that the design of an aero-engine heat exchanger has the following basic requirements: firstly, to ensure the normal operation of the engine, and secondly, to ensure its own good operation. On this basis, it is necessary to pursue small size, light weight and high reliability, and The overall structure and performance requirements of power transmission are realized in an optimized way. Therefore, in the heat exchanger design, the following requirements should be made from the aspects of structure, energy consumption, reliability, operation and process:
·换热器结构紧凑、尺寸小、重量轻;The heat exchanger has compact structure, small size and light weight;
·在所有可能出现的负荷及外部条件下,换热器都能可靠地工作并达到发动机工作要求;·Under all possible loads and external conditions, the heat exchanger can work reliably and meet the working requirements of the engine;
·满足发动机工作环境下的强度和可靠性要求;Meet the strength and reliability requirements of the engine working environment;
·换热器在系统中布置合理,便于安装、拆卸和监测。·The heat exchanger is arranged reasonably in the system, which is convenient for installation, disassembly and monitoring.
本实施例提供的均热板换热器能够很好的满足以上的要求,从而可以很好的应用于航空发动机中。The vapor chamber heat exchanger provided in this embodiment can well meet the above requirements, so it can be well applied to aero-engines.
通过采用本实用新型公开的上述技术方案,得到了如下有益的效果:本实用新型实施例提供的FTGP翅片换热器,通过使用S形曲线状的多个FTGP间隔排列构成冷通道,并将冷通道设置在两个热通道外框之间,使用时,所述热通道外框中通入热流体,所述冷通道的所述FTGP的间隙中通入冷流体,在FTGP中发生相变传热,实现冷热流体的换热。将本实施例提供的换热器应用到航空发动机中时,紧凑度可达到1412,质量功率比可达到387kW/kg,极大的提高了紧凑度和质量功率比,能够满足未来航空发动机中用更小的空间和更轻的换热设备实现高功率换热的要求。By adopting the above-mentioned technical solution disclosed in the utility model, the following beneficial effects are obtained: the FTGP fin heat exchanger provided in the embodiment of the utility model uses a plurality of S-shaped curved FTGPs arranged at intervals to form a cold channel, and the The cold aisle is arranged between two hot aisle outer frames. When in use, hot fluid is passed into the hot aisle outer frame, and cold fluid is passed into the gap of the FTGP of the cold aisle, and a phase change occurs in the FTGP Heat transfer, realize the heat exchange of cold and hot fluids. When the heat exchanger provided in this embodiment is applied to an aero-engine, the compactness can reach 1412, and the mass-to-power ratio can reach 387kW/kg, which greatly improves the compactness and mass-to-power ratio, and can meet the needs of future aero-engines. Smaller space and lighter heat exchange equipment meet the requirements of high power heat exchange.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these improvements and Retouching should also be considered within the protection scope of the present utility model.
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