CN208067065U - Side deburring, deburring and punching double-piece composite die - Google Patents
Side deburring, deburring and punching double-piece composite die Download PDFInfo
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- 238000004080 punching Methods 0.000 title claims abstract description 38
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Abstract
一种侧向修边及冲孔复合模具,侧修边、修边及冲孔双件复合模具,通过上下形面定位模将冲孔冲头、修边切刀、侧修边机构安装在一套模具内,实现长条形工具的一次定位,多工序同步完成的目的,从而减少了工件的上下模次数,提升加工尺寸精度,减少了模具和压力机的用量,大幅度降低了设备投资,一模双工件,提升了生产效率,总体上是节约了大量的能源,降低了生产成本,提升了工件的质量稳定性,有利于消费者。
A composite mold for side trimming and punching, a two-part composite mold for side trimming, trimming and punching, in which a punch, a trimming cutter, and a side trimming mechanism are installed together through the upper and lower surface positioning dies In the set of molds, the purpose of one-time positioning of long strip tools and simultaneous completion of multiple processes is realized, thereby reducing the number of upper and lower dies of the workpiece, improving the processing dimensional accuracy, reducing the amount of molds and presses, and greatly reducing equipment investment. One mold with two workpieces improves production efficiency, generally saves a lot of energy, reduces production costs, improves the quality stability of workpieces, and is beneficial to consumers.
Description
技术领域technical field
本实用新型涉及汽车部件加工的技术领域,特别是涉及一种侧修边、修边及冲孔双件复合模具。The utility model relates to the technical field of automobile parts processing, in particular to a side trimming, trimming and punching two-piece composite mold.
背景技术Background technique
汽车构件中大部分是采用钢板冲压成型制造,一些汽车部件为长条形结构,一般是先冲压成型,然后进行修边、侧修边、冲孔等工艺过程才能完成工件的制造,现有技术中对于修边、侧修边、冲孔基本上都是通过不同的模具来实现多工序加工,每个工序都需要一套模具和一个压力机,设备投资巨大,占用车间面积也很大,同时多次加工,需要多次定位,也容易造成工件加工质量不稳的问题,工件需要反复上下模具,生产效率也低下,总体来说是浪费能源,生产成本居高不下,这一问题有待解决。Most of the automobile components are manufactured by stamping and forming of steel plates. Some automobile parts are elongated structures. Generally, they are stamped and formed first, and then trimming, side trimming, punching and other processes can complete the manufacture of the workpiece. The prior art For edge trimming, side trimming, and punching, multi-process processing is basically achieved through different molds. Each process requires a set of molds and a press, which requires a huge investment in equipment and takes up a large area of the workshop. At the same time Multiple processing requires multiple positioning, and it is easy to cause the problem of unstable processing quality of the workpiece. The workpiece needs to be loaded and lowered repeatedly, and the production efficiency is also low. Generally speaking, it is a waste of energy and the production cost remains high. This problem needs to be solved.
实用新型内容Utility model content
为解决上述问题,本实用新型提出一种侧修边、修边及冲孔双件复合模具。In order to solve the above problems, the utility model proposes a side trimming, trimming and punching two-part composite mold.
本实用新型的技术方案是:一种侧修边、修边及冲孔双件复合模具,包括上模部分和下模部分,其特征是:The technical scheme of the utility model is: a side trimming, trimming and punching two-piece composite mold, including an upper mold part and a lower mold part, and is characterized in that:
所述的上模部分包括上模座、上模座对称设置的两个模腔,两个模腔内对称的设有布置有两套侧修边、修边及冲孔复合模组件,The upper mold part includes an upper mold base and two mold cavities symmetrically arranged on the upper mold base, and two sets of side trimming, trimming and punching composite mold components are arranged symmetrically in the two mold cavities.
每个模腔内设有的若干个长圆形冲孔冲头、复位弹簧和活动安装在上模座的上形面定位模,在上压块的中部设有若干个长圆形冲孔,所述的若干个冲孔冲头对应的穿入各个冲孔;在模腔的边沿设有若干个限位挡块,挡块边沿伸出到模腔内用于控制上形面定位模的行程,复位弹簧支撑在上形面定位模和模腔顶面之间,上形面定位模的侧面与模腔侧面之间为滑动配合面;There are several oblong punches, return springs and upper surface positioning molds that are movably installed on the upper mold base in each cavity, and several oblong punching holes are arranged in the middle of the upper pressing block. The plurality of punching punches correspondingly penetrate into each punching hole; a plurality of limit stops are arranged on the edge of the mold cavity, and the edge of the stopper protrudes into the mold cavity to control the stroke of the upper surface positioning die , the return spring is supported between the upper surface positioning mold and the top surface of the mold cavity, and the side of the upper surface positioning mold and the side surface of the mold cavity is a sliding mating surface;
模腔边沿有两个竖向切边刀在上形面定位模外侧,模腔边沿有一个竖向切边刀分布在上形面定位模内侧,竖向切刀侧面与上压块侧面之间为配合面;There are two vertical trimming knives on the edge of the cavity on the outside of the positioning mold on the upper surface, and one vertical trimming knife on the edge of the cavity is distributed on the inside of the positioning mold on the upper surface, between the side of the vertical cutter and the side of the upper pressing block For the mating surface;
在模腔的一端侧部设有侧切边机构,该侧切边机构包括固定座、活动滑块,固定座上部与上模座固定连接,固定座下面为斜面并设有倾斜的滑槽,活动滑块上部为安装如该滑槽的滑条,活动滑块的下面为倾斜的驱动面甲,活动滑块的侧面为倾斜的切刀安装面,该安装面上设有切刀,在滑槽的下端设有止挡体,该止挡体上端固定在固定座的侧面;A side trimming mechanism is provided at one end of the mold cavity. The side trimming mechanism includes a fixed seat and a movable slider. The upper part of the fixed seat is fixedly connected with the upper mold seat. The upper part of the block is a slide bar installed as the chute, the lower part of the movable slider is an inclined driving visor, the side of the movable slider is an inclined cutter installation surface, and a cutter is arranged on the installation surface. The lower end is provided with a stop body, and the upper end of the stop body is fixed on the side of the fixing seat;
所述的下模组件包括下模座、对称的设置在下模上的两个下形面定位模,每个下形面定位模的上表面与上形面定位模的下表面为形状互相匹配的表面,二者形成对工件的夹持固定;在下形面定位模中设有若干个冲孔落料孔,该若干个冲孔落料孔所述的若干个冲孔形状位置一一对应,在每个下形面定位模的两侧均设有长条形的切边落料孔和落料斜坡,The lower mold assembly includes a lower mold base, two lower surface positioning molds symmetrically arranged on the lower mold, the upper surface of each lower surface positioning mold and the lower surface of the upper surface positioning mold are mutually matched in shape The surface of the two forms the clamping and fixing of the workpiece; there are several punching and blanking holes in the positioning mold of the lower surface, and the several punching shape positions described in the several punching and blanking holes correspond one by one. On both sides of the positioning mold of each lower surface, there are strip-shaped trimming blanking holes and blanking slopes.
所述的下形面定位模的两端设有工件导入和定位竖杆,该竖杆上部为弧形的导入面,下部为竖向平面的定位面;在下形面定位模的一端的侧部设有与侧切边机构位置对应的侧切边下座,该侧切边下座的上表面为倾斜的驱动面乙,驱动面乙与上述驱动面甲的倾斜角一致;The two ends of the lower surface positioning mold are provided with workpiece introduction and positioning vertical bars, the upper part of the vertical bar is an arc-shaped introduction surface, and the lower part is a vertical plane positioning surface; the side part of one end of the lower surface positioning mold There is a side trimming lower seat corresponding to the position of the side trimming mechanism, the upper surface of the side trimming lower seat is an inclined driving surface B, and the driving surface B is consistent with the inclination angle of the above-mentioned driving surface A;
在上模座和下模座的两端均设有互相匹配的合模导向机构和缓冲垫。Both ends of the upper mold base and the lower mold base are provided with matched mold clamping guide mechanisms and buffer pads.
优选的,所述的导向机构包括上模座两端向下伸出的方形滑动体和下模座两端的方形滑动槽,滑动体侧面与滑动槽侧面为滑动配合面,在滑动体中部设有两个竖向的滑套孔,在滑动槽中部设有向上伸出的两个滑动杆,两个滑动杆插入到两个滑套孔内形成竖向的滑动副,所述缓冲垫位于下模座的四角。Preferably, the guide mechanism includes a square sliding body protruding downward from both ends of the upper mold base and a square sliding groove at both ends of the lower mold base. The side of the sliding body and the side of the sliding groove are sliding mating surfaces. There are two vertical sliding sleeve holes, and two sliding rods protruding upward are provided in the middle of the sliding groove. The two sliding rods are inserted into the two sliding sleeve holes to form a vertical sliding pair. The buffer pad is located on the lower mold the four corners of the seat.
优选的,在下模座的侧切边下座的侧部设有竖向伸起的侧导向杆,该侧导向杆的侧面与所述的侧切边机构的活动滑块的侧面为滑动配合。Preferably, a vertically extending side guide rod is provided on the side of the side trimming lower seat of the lower mold base, and the side of the side guide rod is in sliding fit with the side of the movable slider of the side trimming mechanism.
本实用新型的技术效果Technical effect of the utility model
本实用新型的侧修边、修边及冲孔双件复合模具,通过上下形面定位模将冲孔冲头、修边切刀、侧修边机构安装在一套模具内,实现长条形工具的一次定位,多工序同步完成的目的,从而减少了工件的上下模次数,提升加工尺寸精度,减少了模具和压力机的用量,大幅度降低了设备投资,一模双工件,提升了生产效率,总体上是节约了大量的能源,降低了生产成本,提升了工件的质量稳定性,有利于消费者。The side trimming, trimming and punching two-part composite mold of the utility model installs the punching punch, the trimming cutter and the side trimming mechanism in a set of molds through the upper and lower shape surface positioning dies, so as to realize the long strip shape. One-time positioning of the tool and synchronous completion of multiple processes, thereby reducing the number of upper and lower molds of the workpiece, improving the processing dimensional accuracy, reducing the amount of molds and presses, and greatly reducing equipment investment. One mold with two workpieces improves the Production efficiency generally saves a lot of energy, reduces production costs, improves the quality stability of workpieces, and is beneficial to consumers.
附图说明Description of drawings
图1为侧修边、修边及冲孔双件复合模具的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of side trimming, trimming and punching two-piece composite mold;
图2为该复合模具上下模分离状态的主视结构示意图;Fig. 2 is the schematic diagram of the front view structure of the separation state of the upper and lower molds of the composite mold;
图3为上模部分的立体结构示意图之一;Fig. 3 is one of the three-dimensional structural schematic diagrams of the upper mold part;
图4为上模部分的立体结构示意图之二;Fig. 4 is the second three-dimensional structure schematic diagram of upper mold part;
图5为图3去除上形面定位模后的结构示意图;Fig. 5 is the schematic diagram of Fig. 3 after removing the upper shape surface positioning mold;
图6为图4去除上形面定位模后的结构示意图;Fig. 6 is the schematic diagram of the structure after removing the upper shape surface positioning mold in Fig. 4;
图7为上形面定位模的立体结构示意图之一;Fig. 7 is one of the three-dimensional structural schematic diagrams of the upper surface positioning mold;
图8为上形面定位模的立体结构示意图之二;Fig. 8 is the second three-dimensional structure schematic diagram of the upper surface positioning mold;
图9为侧修边机构的主视图;Fig. 9 is the front view of side trimming mechanism;
图10为图9的A-A剖面结构示意图;Fig. 10 is a schematic diagram of the A-A sectional structure of Fig. 9;
图11为侧修边机构的立体结构示意图之一;Fig. 11 is one of the three-dimensional structural schematic diagrams of the side trimming mechanism;
图12为侧修边机构的立体结构示意图之二;Fig. 12 is the second perspective view of the side trimming mechanism;
图13为下模部分的立体结构示意图之一;Fig. 13 is one of the three-dimensional structural schematic diagrams of the lower mold part;
图14为下模部分的立体结构示意图之二;Fig. 14 is the second three-dimensional structural schematic diagram of the lower mold part;
图15为工件导入和定位竖杆的立体结构示意图;Fig. 15 is a three-dimensional structural schematic diagram of workpiece introduction and positioning vertical rod;
图中1.上模部分、2.下模部分、In the figure 1. Upper mold part, 2. Lower mold part,
11.上模座、12.模腔、13.切边刀、14.限位块、15.冲孔冲头、16.复位弹簧、17.侧切边机构、18.方形滑动体、19.滑套孔、20.上形面定位模、201.冲孔落料孔、202.上形面定位面、203.滑动面、171.固定座、172.活动滑块、173.滑动面、174.止挡体、175.滑条、176.滑槽、177.切刀安装面、21.下模座、22.下形面定位模、23.切边落料孔、24.落料斜坡、25.侧切边下座、26.侧向导杆、27.滑动槽、28.滑动杆、29.缓冲垫、211.工件导入和定位竖杆、2111.导入面、2112.定位面。11. Upper mold base, 12. Mold cavity, 13. Trimming knife, 14. Limiting block, 15. Punching punch, 16. Return spring, 17. Side trimming mechanism, 18. Square sliding body, 19. Slider Hole set, 20. upper shape surface positioning die, 201. punching and blanking hole, 202. upper shape surface positioning surface, 203. sliding surface, 171. fixed seat, 172. movable slider, 173. sliding surface, 174. Stop body, 175. slide bar, 176. chute, 177. cutter mounting surface, 21. lower mold base, 22. lower profile surface positioning die, 23. cutting edge blanking hole, 24. blanking slope, 25 .Side edge lower seat, 26. Side guide rod, 27. Sliding groove, 28. Sliding rod, 29. Cushion pad, 211. Workpiece introduction and positioning vertical bar, 2111. Leading surface, 2112. Positioning surface.
具体实施方式Detailed ways
实施例一:参见图1-15,图中一种侧修边、修边及冲孔双件复合模具,包括上模部分和下模部分,其特征是:Embodiment 1: Referring to Fig. 1-15, a side trimming, trimming and punching two-piece composite mold includes an upper mold part and a lower mold part, and is characterized in that:
所述的上模部分包括上模座、上模座对称设置的两个模腔,两个模腔内对称的设有布置有两套侧修边、修边及冲孔复合模组件,The upper mold part includes an upper mold base and two mold cavities symmetrically arranged on the upper mold base, and two sets of side trimming, trimming and punching composite mold components are arranged symmetrically in the two mold cavities.
每个模腔内设有的若干个长圆形冲孔冲头、复位弹簧和活动安装在上模座的上形面定位模,在上压块的中部设有若干个长圆形冲孔,所述的若干个冲孔冲头对应的穿入各个冲孔;在模腔的边沿设有若干个限位挡块,挡块边沿伸出到模腔内用于控制上形面定位模的行程,复位弹簧支撑在上形面定位模和模腔顶面之间,上形面定位模的侧面与模腔侧面之间为滑动配合面;There are several oblong punches, return springs and upper surface positioning molds that are movably installed on the upper mold base in each cavity, and several oblong punching holes are arranged in the middle of the upper pressing block. The plurality of punching punches correspondingly penetrate into each punching hole; a plurality of limit stops are arranged on the edge of the mold cavity, and the edge of the stopper protrudes into the mold cavity to control the stroke of the upper surface positioning die , the return spring is supported between the upper surface positioning mold and the top surface of the mold cavity, and the side of the upper surface positioning mold and the side surface of the mold cavity is a sliding mating surface;
模腔边沿有两个竖向切边刀在上形面定位模外侧,模腔边沿有一个竖向切边刀分布在上形面定位模内侧,竖向切刀侧面与上压块侧面之间为配合面;There are two vertical trimming knives on the edge of the cavity on the outside of the positioning mold on the upper surface, and one vertical trimming knife on the edge of the cavity is distributed on the inside of the positioning mold on the upper surface, between the side of the vertical cutter and the side of the upper pressing block For the mating surface;
在模腔的一端侧部设有侧切边机构,该侧切边机构包括固定座、活动滑块,固定座上部与上模座固定连接,固定座下面为斜面并设有倾斜的滑槽,活动滑块上部为安装如该滑槽的滑条,活动滑块的下面为倾斜的驱动面甲,活动滑块的侧面为倾斜的切刀安装面,该安装面上设有切刀,在滑槽的下端设有止挡体,该止挡体上端固定在固定座的侧面;A side trimming mechanism is provided at one end of the mold cavity. The side trimming mechanism includes a fixed seat and a movable slider. The upper part of the fixed seat is fixedly connected with the upper mold seat. The upper part of the block is a slide bar installed as the chute, the lower part of the movable slider is an inclined driving visor, the side of the movable slider is an inclined cutter installation surface, and a cutter is arranged on the installation surface. The lower end is provided with a stop body, and the upper end of the stop body is fixed on the side of the fixing seat;
所述的下模组件包括下模座、对称的设置在下模上的两个下形面定位模,每个下形面定位模的上表面与上形面定位模的下表面为形状互相匹配的表面,二者形成对工件的夹持固定;在下形面定位模中设有若干个冲孔落料孔,该若干个冲孔落料孔所述的若干个冲孔形状位置一一对应,在每个下形面定位模的两侧均设有长条形的切边落料孔和落料斜坡,The lower mold assembly includes a lower mold base, two lower surface positioning molds symmetrically arranged on the lower mold, the upper surface of each lower surface positioning mold and the lower surface of the upper surface positioning mold are mutually matched in shape The surface of the two forms the clamping and fixing of the workpiece; there are several punching and blanking holes in the positioning mold of the lower surface, and the several punching shape positions described in the several punching and blanking holes correspond one by one. On both sides of the positioning mold of each lower surface, there are strip-shaped trimming blanking holes and blanking slopes.
所述的下形面定位模的两端设有工件导入和定位竖杆,该竖杆上部为弧形的导入面,下部为竖向平面的定位面;在下形面定位模的一端的侧部设有与侧切边机构位置对应的侧切边下座,该侧切边下座的上表面为倾斜的驱动面乙,驱动面乙与上述驱动面甲的倾斜角一致;The two ends of the lower surface positioning mold are provided with workpiece introduction and positioning vertical bars, the upper part of the vertical bar is an arc-shaped introduction surface, and the lower part is a vertical plane positioning surface; the side part of one end of the lower surface positioning mold There is a side trimming lower seat corresponding to the position of the side trimming mechanism, the upper surface of the side trimming lower seat is an inclined driving surface B, and the driving surface B is consistent with the inclination angle of the above-mentioned driving surface A;
在上模座和下模座的两端均设有互相匹配的合模导向机构和缓冲垫。Both ends of the upper mold base and the lower mold base are provided with matched mold clamping guide mechanisms and buffer pads.
所述的导向机构包括上模座两端向下伸出的方形滑动体和下模座两端的方形滑动槽,滑动体侧面与滑动槽侧面为滑动配合面,在滑动体中部设有两个竖向的滑套孔,在滑动槽中部设有向上伸出的两个滑动杆,两个滑动杆插入到两个滑套孔内形成竖向的滑动副,所述缓冲垫位于下模座的四角。The guide mechanism includes a square sliding body protruding downward from both ends of the upper mold base and a square sliding groove at both ends of the lower mold base. The side of the sliding body and the side of the sliding groove are sliding mating surfaces. There are two sliding sleeve holes extending upwards in the middle of the sliding groove. The two sliding rods are inserted into the two sliding sleeve holes to form a vertical sliding pair. The buffer pads are located at the four corners of the lower mold base. .
在下模座的侧切边下座的侧部设有竖向伸起的侧导向杆,该侧导向杆的侧面与所述的侧切边机构的活动滑块的侧面为滑动配合,从侧向给活动滑块提供一个导向和限位的作用,保证滑动的运动稳定。The side of the side trimming lower seat of the lower mold base is provided with a vertically stretched side guide rod, the side of the side guide rod is slidingly fitted with the side of the movable slider of the side trimming mechanism, and the movement is given from the side. The slider provides a guiding and limiting function to ensure the stability of the sliding movement.
该模具在使用时,左右两个工件对称的放置到下模部分的下形面定位模上,工件两端通过工件导入和定位竖杆滑入并定位,上模部分下行,上形面定位模与下形面定位模把工件夹紧,然后上模部分继续下行,上形面定位模挤压复位弹簧往模腔里面收缩,其内部的冲孔冲头和外侧切边刀随上模座继续下行,穿过工件,完成冲孔落料和切边落料的工作,与此同时,侧切边机构的活动滑块的驱动面甲与下模部分的侧切边下座的驱动面乙接触,然后驱动活动滑块滑动,侧切刀穿过工件,完成侧切边的工作,一套模具完成三个工序的工作。When the mold is in use, the left and right workpieces are symmetrically placed on the lower surface positioning mold of the lower mold part. The two ends of the workpiece slide in and position through the workpiece introduction and positioning vertical rods. Clamp the workpiece with the positioning die on the lower surface, and then the upper die part continues to move downward, the positioning die on the upper die squeezes the return spring to shrink into the cavity, and the inner punch and the outer trimming knife continue to move along with the upper die base. Going down, passing through the workpiece, completing the work of punching and blanking and trimming and blanking. At the same time, the driving face A of the movable slider of the side trimming mechanism contacts the driving face B of the side trimming lower seat of the lower mold part, and then Drive the movable slider to slide, the side cutter passes through the workpiece to complete the work of side trimming, and a set of molds completes the work of three processes.
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