CN208066618U - A kind of UV piano lacquers production line - Google Patents

A kind of UV piano lacquers production line Download PDF

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Publication number
CN208066618U
CN208066618U CN201820159707.0U CN201820159707U CN208066618U CN 208066618 U CN208066618 U CN 208066618U CN 201820159707 U CN201820159707 U CN 201820159707U CN 208066618 U CN208066618 U CN 208066618U
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China
Prior art keywords
area
spray
conveyor surface
production line
piano
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Expired - Fee Related
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CN201820159707.0U
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Chinese (zh)
Inventor
姚永钊
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Liuzhou Wan Ling Science And Technology Co Ltd
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Liuzhou Wan Ling Science And Technology Co Ltd
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Priority to CN201820159707.0U priority Critical patent/CN208066618U/en
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Abstract

The utility model discloses a kind of UV piano lacquers production lines, the UV piano lacquer production lines include pipeline system for transporting workpiece and the feeding area set gradually on the pipeline system pipeline, primer spray area, priming paint baking zone, spray UV gloss oil area, secondary drying area, discharging area, wherein, spray painting automatic dust removing apparatus is provided between the feeding area and primer spray area, the spray painting automatic dust removing apparatus is arranged in primer spray area inlet, it includes tracheae and air pump, the tracheae is arranged in the top of pipeline system conveyor surface, and it is arranged along the width direction of the conveyor surface, it offers the air knife mouth for making to be connected to outside pipe in the side towards the conveyor surface, the air pump connection tracheae to tracheae to provide the gas that can be sprayed from air knife mouth.The utility model can improve the yield rate of product by improving workpiece surface Dedusting Methods.

Description

A kind of UV piano lacquers production line
Technical field
The utility model is related to piano lacquer production technical field, more particularly to a kind of UV piano lacquers production line.
Background technology
UV piano lacquer production lines generally comprise feeding area, primer spray area, spray UV gloss oil area, baking zone and discharging area, upper Before material, often can product be subjected to surface dust oil removal treatment, to improve the yield rate and working efficiency of product, still, feeding Dedusting before area can so that working environment is poor, and the process from feeding area to primer spray area, and product is because in the work environment Exposure, surface secondary binding dust, which can influence the yield rate of product because of the dust of working environment, and therefore, it is necessary to set A kind of UV piano lacquer production lines of improvement type are counted, to improve the above problem.
Utility model content
In view of the foregoing, it is necessary to provide a kind of UV piano lacquers production line, which can be by changing It is apt to workpiece surface Dedusting Methods to improve the yield rate of product.
In order to achieve the above objectives, technical solution used by the utility model is:
A kind of UV piano lacquers production line includes pipeline system for transporting workpiece and is conveyed in the pipeline system Feeding area, primer spray area, priming paint baking zone, spray UV gloss oil area, secondary drying area, the discharging area set gradually on line, wherein institute It states and is provided with spray painting automatic dust removing apparatus between feeding area and primer spray area, the spray painting automatic dust removing apparatus is arranged in primer spray Area inlet comprising tracheae and air pump, the tracheae are arranged in the top of pipeline system conveyor surface, and along the conveyor surface Width direction setting, the air knife mouth for making to be connected to outside pipe, the gas are offered in the side towards the conveyor surface Pump connection tracheae to tracheae to provide the gas that can be sprayed from air knife mouth.
Further, dedusting area is additionally provided with before the feeding area, the dedusting area uses soot blowing dust exhaust apparatus, described Soot blowing dust exhaust apparatus matches jet gun and uses comprising cinder box, soot blowing platform and extractor fan, the cinder box is hollow, top is spacious It opens, the side of the cinder box offers suction opening, exhausting duct is equipped at the suction opening, and make cinder box by the exhausting duct It is internal to be connected to outside, extractor fan is installed on the exhausting duct;The cinder box top shelf is equipped with soot blowing platform, the soot blowing Platform is in Openworks shape.
Further, conveyor surface of the pipeline system in primer spray area is in Openworks shape, and the primer spray area is using past Compound paint spraying machine spray painting, the spray gun of the reciprocating paint spraying machine are located at the top of conveyor surface, and along the width side of the conveyor surface To reciprocating motion.
Further, the reciprocating paint spraying machine includes paint box, and the conveyor surface wears paint box, in the paint box The spray gun, sink, air duct and exhaust fan are installed, the sink is arranged in the lower section of the conveyor surface, is used to contain water, The air duct is located at the left side or right side of conveyor surface, and upper part installs the exhaust fan, and the lower air port of lower part is towards described defeated Send face.
Further, the priming paint baking zone uses infrared ray roasting mode.
Further, it is provided with test zone between the priming paint baking zone and spray UV gloss oil area, the test zone includes table Face checks, polishing, dedusting and destatics process.
Further, the secondary drying area uses UV lamp roasting mode.
Further, sanding and polishing area, the sanding and polishing area are additionally provided between the secondary drying area and discharging area Including sorting, grinding and buffing process.
Further, the discharging area includes quadratic search, assembling fittings, packaging and vanning process.
Compared with prior art, the utility model has the advantages that:
1, the utility model by primer spray area inlet install spray painting automatic dust removing apparatus come to workpiece in spray painting Preceding carry out dust removal process, to improve the yield rate of product, wherein the spray painting automatic dust removing apparatus is specifically to fall work using wind-force spray The viscous glutinous object on part surface, avoids viscous glutinous object from painting as workpiece enters primer spray area together, to improve workpiece surface The uniformity and quality of spraying.
2, the utility model also reduces the dust and -film paste had of workpiece surface by the way that dedusting area is arranged before feeding area, Improve the spray painting effect and yield rate of product, wherein it is realized particular by soot blowing dust exhaust apparatus set in dedusting area, The soot blowing dust exhaust apparatus matches jet gun and uses, and workpiece can be made formally into the ash before the transmission of pipeline system on its surface Dirt and viscous glutinous object are removed, to improve the qualification rate of finished workpart, meanwhile, the setting of the soot blowing dust exhaust apparatus can also be prevented Dust of the anti-avulsion from workpiece surface or viscous glutinous object are disorderly flown upward, and are improved the working environment of staff to a certain extent, are kept away Exempt from the secondary binding dust of workpiece.
3, the UV piano lacquer production lines designed by the utility model are one by the online baking-On line inspection-of UV primer sprays- Assembling-, can be abundant in the integrated production line of wire wrapping online for the online sorting-of the online polishing-of polishing-online for UV topcoatings- It is using production site, and effectively that UV sprayings, baking, surface inspection, surface lacquer, baking, polishing, polishing, assembling is all Tooling combines, and realizes and is uniformly coordinated production, reduces the staff of intermediate each link, to a certain extent effectively Improve the productivity of product.
Description of the drawings
Fig. 1 is a kind of flowage structure schematic diagram of UV piano lacquers production line of the utility model.
Fig. 2 is the structural schematic diagram of soot blowing dust exhaust apparatus used in dedusting area in Fig. 1.
Main element symbol description
In figure:Dedusting area 1, cinder box 11, suction opening 111, exhausting duct 12, extractor fan 13, soot blowing platform 14, feeding area 2, Primer spray area 3, priming paint baking zone 4, test zone 5, spray UV gloss oil area 6, secondary drying area 7, sanding and polishing area 8, discharging area 9.
Following specific implementation mode will further illustrate the utility model in conjunction with above-mentioned attached drawing.
Specific implementation mode
Referring to Fig. 1, in a kind of better embodiment of the utility model, a kind of UV piano lacquers production line, including with In transport workpiece pipeline system and set gradually on the pipeline system pipeline feeding area 2, primer spray area 3, Priming paint baking zone 4, test zone 5, spray UV gloss oil area 6, secondary drying area 7, sanding and polishing area 8, discharging area 9.
Wherein, dedusting area 1 is additionally provided with before the feeding area 2, the dedusting area 1 uses soot blowing dust exhaust apparatus, described Soot blowing dust exhaust apparatus matches jet gun and uses comprising cinder box 11, soot blowing platform 14 and extractor fan 13, referring to Fig. 2, described Cinder box 11 is hollow, top is opened wide, and the side of the cinder box 11 offers suction opening 111, and air draft is equipped at the suction opening 111 Road 12, and so that 11 inside of cinder box is connected to outside by the exhausting duct 12, extractor fan 13 is installed on the exhausting duct 12; 11 top shelf of the cinder box is equipped with soot blowing platform 14, and the soot blowing platform 14 is in Openworks shape.Pass through the soot blowing dust exhaust apparatus It is arranged so that dust and viscous glutinous object of the workpiece before formally being transmitted into pipeline system on its surface are removed, to improve The qualification rate of finished workpart, meanwhile, the setting of the soot blowing dust exhaust apparatus can also prevent the dust for being detached from workpiece surface or viscous Glutinous object is disorderly flown upward, and improves the working environment of staff to a certain extent.
When workpiece is after 1 dedusting of dedusting area, enter in pipeline system from feeding area 2, and transported by pipeline system It send to subsequent processing area-primer spray area 3 and carries out spray-applied primer, in order to improve the quality of spraying, improve product qualification rate, this practicality It is novel that spray painting automatic dust removing apparatus is provided between the feeding area 2 and primer spray area 3, wherein the spray painting automatic dust removing Device is arranged in 3 inlet of primer spray area comprising tracheae and air pump, the tracheae are arranged in the upper of pipeline system conveyor surface Side, and be arranged along the width direction of the conveyor surface, being offered in the side towards the conveyor surface makes to connect outside pipe Logical air knife mouth, the air pump connection tracheae to tracheae to provide the gas that can be sprayed from air knife mouth.Above-mentioned spray painting removes automatically Dirt device falls the viscous glutinous object of workpiece surface using wind-force spray, and viscous glutinous object is avoided to be carried out as workpiece enters primer spray area 3 together Spray painting, to improve the uniformity and quality of workpiece surface spraying.The spray painting automatic dust removing apparatus is inhaled with respect to the soot blowing of dedusting area 1 Dirt device is final dusting, further increases the finish of workpiece surface.
Workpiece is continued on in primer spray area 3 by pipeline system with carry out table after automatic dust removing apparatus dedusting of painting Face is painted, and in the present invention, conveyor surface of the pipeline system in primer spray area 3 is in Openworks shape, the primer spray area 3 It is painted using reciprocating paint spraying machine, the spray gun of the reciprocating paint spraying machine is located at the top of conveyor surface, and along the conveyor surface Width direction moves back and forth, and by by improving the uniformity of workpiece lacquer painting in a manner of shuttle, while also improving the efficiency of spray painting And effect, and conveyor surface is in Openworks shape, can be descended slowly and lightly convenient for painting process coating cloud to conveyor surface.Further, this practicality is new The reciprocating paint spraying machine of type further includes paint box, and the conveyor surface wears paint box, is equipped in the paint box described Spray gun, sink, air duct and exhaust fan, the sink are arranged in the lower section of the conveyor surface, are used to contain water, the air duct position In the left side or right side of conveyor surface, upper part installs the exhaust fan, and the lower air port of lower part is towards the conveyor surface, to pass through The setting of water tank, air duct and exhaust fan makes the coating cloud caused by spray gun paint process be adsorbed and be pulled out paint box, to Inhibit coating cloud to fly upward, reduces the possibility of spraying side diffusion to outside paint box, improve the quality of painting environment.Preferably, the wind Road is extended to from the bottom up at the top of paint box, and is both provided at left and right sides of the conveyer belt, to pass through two-way suction side Formula reinforces spraying suction effect.
It is entered from the workpiece of the spray painting of primer spray area 3 out and carries out skin drying in priming paint baking zone 4, in the utility model In, the priming paint baking zone 4 uses infrared ray roasting mode, to improve the effect and effect of workpiece baking using infrared ray baking Rate.
Further, after the priming paint drying on workpiece surface, the spraying of UV gloss oil is carried out into spray UV gloss oil area 6, so that Glossiness, the hardness of workpiece surface reach customer requirement, before entering to spray UV gloss oil area 6, need to check that having sprayed priming paint goes forward side by side Therefore the quality of products obtained therefrom after row drying is provided with test zone 5 between the priming paint baking zone 4 and spray UV gloss oil area 6, The test zone 5 includes surface inspection, polishing, dedusting and destatics process, and product table is checked in a manner of by surface inspection Face whether there is particle, and is polished the substandard products there are particle, dedusting and destatics processing, and certified products are then directly entered It sprays UV gloss oil area 6 and carries out UV gloss oil sprayings.
When product needs to carry out skin drying after spray UV gloss oil area 6 has sprayed UV gloss oil, at this point, product is by conveying linear system The conveyor surface of system is sent in secondary drying area 7 and is dried again, so that the lacquer painting of product reaches customer requirement.In this practicality In novel, the secondary drying area 7 uses UV lamp roasting mode.
Product after secondary drying area 7 is toasted is finished product, but in order to ensure that gained finished product is qualified products, is needed Surface inspection, sorting are carried out to product, surface is come out there are the undesirable product selecting of particle and surface and is beaten online Mill, polishing treatment, so that products obtained therefrom is certified products, therefore, the utility model is in the secondary drying area 7 and blanking Sanding and polishing area 8 is additionally provided between area 9, the sanding and polishing area 8 includes sorting, grinding and buffing process.
Finally, resulting product enters inspection, assembling, packaging and the vanning that discharging area 9 carries out the later stage, therefore, under described Expect that area 9 includes quadratic search, assembling fittings, packaging and vanning process.
Above description is the detailed description for the preferable possible embodiments of the utility model, but embodiment is not limited to The patent claim of the utility model, the same changes or modifications completed under the technical spirit suggested by all the utility model Change, should all belong to the covered the scope of the claims of the utility model.

Claims (9)

1. a kind of UV piano lacquers production line, it is characterised in that:It include pipeline system for transporting workpiece and in the conveying The feeding area that is set gradually on linear system system pipeline, primer spray area, priming paint baking zone, spray UV gloss oil area, secondary drying area, blanking Area, wherein spray painting automatic dust removing apparatus is provided between the feeding area and primer spray area, the spray painting automatic dust removing apparatus is set It sets in primer spray area inlet comprising tracheae and air pump, the tracheae are arranged in the top of pipeline system conveyor surface, and edge The width direction of the conveyor surface is arranged, and the air knife for making to be connected to outside pipe is offered in the side towards the conveyor surface Mouthful, the air pump connection tracheae to tracheae to provide the gas that can be sprayed from air knife mouth.
2. UV piano lacquers production line as described in claim 1, it is characterised in that:It is additionally provided with dedusting before the feeding area Area, the dedusting area use soot blowing dust exhaust apparatus, the soot blowing dust exhaust apparatus matching jet gun to use comprising cinder box, soot blowing Platform and extractor fan, the cinder box is hollow, top is opened wide, and the side of the cinder box offers suction opening, at the suction opening Exhausting duct is installed, and makes to be connected to outside inside cinder box by the exhausting duct, extractor fan is installed on the exhausting duct; The cinder box top shelf is equipped with soot blowing platform, and the soot blowing platform is in Openworks shape.
3. UV piano lacquers production line as described in claim 1, it is characterised in that:The pipeline system is in the defeated of primer spray area It is in Openworks shape to send face, and the primer spray area is painted using reciprocating paint spraying machine, and the spray gun of the reciprocating paint spraying machine is located at conveying The top in face, and moved back and forth along the width direction of the conveyor surface.
4. UV piano lacquers production line as claimed in claim 3, it is characterised in that:The reciprocating paint spraying machine includes paint box, The conveyor surface wears paint box, and the spray gun, sink, air duct and exhaust fan are equipped in the paint box, and the sink is set It sets in the lower section of the conveyor surface, is used to contain water, the air duct is located at the left side or right side of conveyor surface, upper part installation The exhaust fan, the lower air port of lower part is towards the conveyor surface.
5. UV piano lacquers production line as described in claim 1, it is characterised in that:The priming paint baking zone is toasted using infrared ray Mode.
6. UV piano lacquers production line as described in claim 1, it is characterised in that:The priming paint baking zone and spray UV gloss oil area it Between be provided with test zone, the test zone includes surface inspection, polishing, dedusting and destatics process.
7. UV piano lacquers production line as described in claim 1, it is characterised in that:The secondary drying area uses UV lamp baking side Formula.
8. UV piano lacquers production line as described in claim 1, it is characterised in that:Between the secondary drying area and discharging area also It is provided with sanding and polishing area, the sanding and polishing area includes sorting, grinding and buffing process.
9. UV piano lacquers production line as described in claim 1, it is characterised in that:The discharging area includes quadratic search, assembling Accessory, packaging and vanning process.
CN201820159707.0U 2018-01-31 2018-01-31 A kind of UV piano lacquers production line Expired - Fee Related CN208066618U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820159707.0U CN208066618U (en) 2018-01-31 2018-01-31 A kind of UV piano lacquers production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820159707.0U CN208066618U (en) 2018-01-31 2018-01-31 A kind of UV piano lacquers production line

Publications (1)

Publication Number Publication Date
CN208066618U true CN208066618U (en) 2018-11-09

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109794372A (en) * 2018-12-28 2019-05-24 江苏尼高科技有限公司 The production technology and its production line of nano modified inorganic insulation board
CN113304937A (en) * 2021-07-01 2021-08-27 深圳市科旭业机器人自动化设备有限公司 Full-automatic spraying production line of robot
CN116943938A (en) * 2023-09-21 2023-10-27 泰州市华驰不锈钢制品有限公司 Stainless steel workpiece spraying equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109794372A (en) * 2018-12-28 2019-05-24 江苏尼高科技有限公司 The production technology and its production line of nano modified inorganic insulation board
CN113304937A (en) * 2021-07-01 2021-08-27 深圳市科旭业机器人自动化设备有限公司 Full-automatic spraying production line of robot
CN113304937B (en) * 2021-07-01 2022-11-11 深圳市科旭业机器人自动化设备有限公司 Full-automatic spraying production line of robot
CN116943938A (en) * 2023-09-21 2023-10-27 泰州市华驰不锈钢制品有限公司 Stainless steel workpiece spraying equipment
CN116943938B (en) * 2023-09-21 2023-12-08 泰州市华驰不锈钢制品有限公司 Stainless steel workpiece spraying equipment

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20181109

Termination date: 20210131

CF01 Termination of patent right due to non-payment of annual fee