A kind of Hanging Basket closing insulated curing device
Technical field
The utility model belongs to field of civil engineering, is related to a kind of temporary facility of bridge structure construction, and in particular to one
Kind Hanging Basket closes insulated curing device.
Background technology
Using relatively broad in the cast-in-place cantilever method construction of Large Span Bridges at home and abroad, be developed so far, technology nor
Often ripe, main equipment is exactly a pair of of walking Hanging Basket in cast-in-place cantilever method, and in China, prestressed concrete continuous beam is outstanding
The construction hanging basket used in arm construction mostly uses functional form design, as long as meeting the intensity of structure, rigidity, stability and dead weight limit
System requires, but cradle construction belongs to high-altitude dangerous operation, it is contemplated that safe and environment-friendly, standardization construction requirement, to it
It is essential to carry out safeguard procedures.Chinese patent 200720032252.8 discloses a kind of semi-enclosed Hanging Basket, in Hanging Basket surrounding
Equipped with dense mesh, construction personnel is damaged with preventing article from falling.Chinese patent 200810230522.5 discloses
A kind of totally enclosed type Hanging Basket and the construction method using Hanging Basket progress concrete suspension casting, which includes walking system and anchoring
System, walking system draw the load carrier for being connected with bottom die platform, and bottom die platform is connected to load carrier by hangar system
It has poured in box beam, has been equipped with closed protection system along bottom die platform periphery, closed protection system and bottom die platform surround totally-enclosed
Construction space.
The operation platform of above-mentioned several closed Hanging Baskets mainly from the point of view of construction safety, is equipped with guard system more,
To prevent safety accident caused by falling tool, material etc. on Hanging Basket, the working environment of operating personnel is improved, of low pollution, but
It is to still have many disadvantages, the workbench size of either semiclosed first or totally enclosed type Hanging Basket, construction personnel is deposited
It is limiting, can not be modified according to on-site actual situations, secondly, although totally enclosed type Hanging Basket plays one to concrete curing
It is set for using, but curing time is longer, in temperature lower season, cannot still pour curing concrete.More existing Hanging Basket
For operation platform, the preceding board wall of the guard system of the utility model can be in vertical direction with 0 °~90 ° towards construction advance side
To free-open-close, working region when necessary is expanded, can both play safety protection function, can also play the work of workbench
With, and covering curing system and temperature control system are installed in template system outer surface, provide good ring for the health of concrete
Border, can easily efficiently to concrete formed rapidly, round-the-clock maintenance, considerably reduce the construction period, reduce
Cost.
Invention content
The purpose of this utility model is to provide a kind of Hanging Basket closing insulated curing device, the covering curing system on template system
System, and be connected with temperature control system, by heating tube so that template keeps a temperature for being conducive to conserve box beam to be poured, utilize temperature
Control case and regulating device monitor in real time adjusts curing temperature, realizes that Hanging Basket conserves rapid construction, while it is complete to close heat-insulation system
Template system and curing system are wrapped up, not only provides a good environment to box beam health to be poured, while there is safety
Anti-lost drop safely and effectively ensures to be provided below cradle construction.
The technical solution of the utility model is:A kind of Hanging Basket closing insulated curing device, including bearing system, template system
System, closing heat-insulation system, curing system and temperature control system, which is characterized in that bearing system is by top bearing structure, rear anchoring knot
Structure, front overhang hanging hang structure, post-suspension structure, bed die longeron, side form truss, core model truss, protection bottom girder, protection front-axle beam, beam-ends are outstanding
Hanging hang structure forms, and top bearing structure is anchored in by rear anchor structure and has been poured on box beam, and front overhang hanging hang structure hangs on top
Bearing structure end, successively by side form truss, bed die longeron and the end hanging anchoring for protecting bottom girder, post-suspension structure suspension
In top bearing structure, hanging anchoring side form truss and core model truss are distinguished in lower end, and beam-ends suspended structure upper anchorage is in having poured
It builds in box beam, lower part hanging anchoring bed die longeron and protection bottom girder successively from top to bottom are pre- between bed die longeron and protection bottom girder
It stays construction operation space, template system to be made of bed die, side form, core model, is located at bottom plate bottom surface, the abdomen of box beam to be poured
Plate lateral surface and cavity inner surface, closing heat-insulation system are made of side plate wall, preceding board wall, cover board and bottom plate, fully wrapped around mould
Plate system and curing system, and preceding board wall can be in vertical direction with 0 °~90 ° towards construction direction of advance free-open-close, maintenance is
System is connected with temperature control system, and curing system is made of heating tube, temperature sensor, thermal insulation layer, is covered in bed die, side form, core
The outer surface of mould, thermal insulation layer are located at the outmost surface of curing system, cover heating tube and temperature sensor, temperature control system is by temperature control
Case and regulating device composition, temperature control system connect heating tube and temperature sensor, realize freely adjusting to the temperature of curing system
Section.
Bed die longeron, side form truss, core model truss, protection bottom girder and the protection front-axle beam is one in proximate matter, truss
Kind.
The bottom plate of the closing heat-insulation system is placed on protection bottom girder, and passes through beam-ends suspended structure and forward mounting knot
Structure hanging anchoring is in bed die longeron lower part.
Side plate wall, preceding board wall, cover board and the bottom plate of the closing heat-insulation system are common by thermal insulation plate and mesh grid
Composition, thermal insulation plate is extrusion molding polystyrol plastic foam plate, polystyrene foam plate, expanded pearlite sillar, rock-wool heat insulation plate
In one kind, mesh grid is metal mesh, plastic wire, composite material net, one kind in natural fiber net.
The preceding board wall of the closing heat-insulation system forms an entirety with protection front-axle beam by mechanical connection.
A kind of Hanging Basket closes insulated curing device, which is characterized in that the preceding board wall is logical with back plate connections
Hinge is crossed to fix, hinge opening and closing angle be 0 °~90 °, preceding board wall both sides by movable pull rod respectively with left and right two pieces of side plate walls
End connects, and the scope of activities of movable pull rod is consistent with preceding board wall free-open-close angular range, and foreboard wall top portion is by being anchored at
Pulley blocks on front overhang hanging hang structure control its folding.
The heating tube is one kind in water circulating-heating pipe, Resistant heating, and wherein water circulating-heating tube material is
One kind in crosslinked polyethylene pipe, Polybutylene Pipe, three type PA tubes, heat-resisting polyethylene tube.
The top bearing structure is one in triangle hanging basket, Diamond-Shape Form Traveler, arch Hanging Basket, parallel truss Hanging Basket
Kind.
The utility model provides a kind of Hanging Basket closing insulated curing device, and advantage is notable, has the advantages that:
(1) by that in bed die, side form and core model outer surface covering curing system and temperature control system, can monitor and adjust in real time
Curing temperature, easily efficiently to concrete formed rapidly, round-the-clock maintenance.
(2) the closing heat-insulation system of Hanging Basket closing insulated curing device is formed using thermal insulation plate and mesh grid, is to be poured
The concrete curing for building box beam provides good environment, achievees the purpose that rapid curing.
(3) the closing heat-insulation system in Hanging Basket closing insulated curing device treat pour box beam and conserved when, in complete
Closed state can effectively prevent falling object from high altitude, avoid influence of the construction to road or pedestrian below Hanging Basket.
(4) the closing heat-insulation system in Hanging Basket closing insulated curing device conserves early period, preceding board wall court in box beam to be poured
Direction of advance of constructing is opened, and can be used as expansion construction platform, construction personnel is facilitated to pour the installation of template system and inside
When emergency processing.
Description of the drawings:
Fig. 1 is a kind of side schematic view of the preceding board wall closure maintenance state of Hanging Basket closing insulated curing device;
Fig. 2 is a kind of side schematic view of 45 ° of the preceding board wall opening of Hanging Basket closing insulated curing device;
Fig. 3 is a kind of completely open side schematic view of preceding board wall of Hanging Basket closing insulated curing device;
Fig. 4 is a kind of front schematic view of Hanging Basket closing insulated curing device;
Fig. 5 is a kind of vertical view face schematic diagram of Hanging Basket closing insulated curing device;
Fig. 6 is a kind of closing thermal-insulation system material composition schematic diagram of Hanging Basket closing insulated curing device;
Fig. 7 is a kind of template system front schematic view of Hanging Basket closing insulated curing device;
Fig. 8 is a kind of template system side schematic view of Hanging Basket closing insulated curing device;
Fig. 9 is a kind of curing system decomposition diagram of the side form of Hanging Basket closing insulated curing device;
Figure 10 is a kind of curing system decomposition diagram of the core model of Hanging Basket closing insulated curing device;
Figure 11 is a kind of curing system decomposition diagram of the bed die of Hanging Basket closing insulated curing device;
Figure 12 is a kind of heating tube front arrangement schematic diagram of Hanging Basket closing insulated curing device;
Figure 13 is a kind of heating tube side arrangement schematic diagram of Hanging Basket closing insulated curing device;
Figure 14 is a kind of operation principle schematic diagram of Hanging Basket closing insulated curing device;
In the accompanying drawings, 1 is bearing system;11 be top bearing structure;Anchor structure after 12;13 front overhang hanging hang structures;14 are
Post-suspension structure;15 be bed die longeron;16 be side form truss;17 be core model truss;18 be protection bottom girder;19 be protection front-axle beam;
20 be beam-ends suspended structure;2 be template system;21 be bed die;22 be side form;23 be core model;3 be closing heat-insulation system;31 are
Side plate wall;32 be preceding board wall;33 be cover board;34 be bottom plate;300 be thermal insulation plate;301 be mesh grid;4 be curing system;41
For heating tube;42 be temperature sensor;43 be thermal insulation layer;5 be temperature control system;51 be temperature control box;52 be regulating device;6 be hinge
Chain;7 be movable pull rod;8 be pulley blocks;100 be to have poured box beam.
Specific implementation mode:
For a clearer understanding of the technical features, objectives and effects of the utility model, existing control description of the drawings
Specific embodiment of the present utility model.The utility model provides a kind of Hanging Basket closing insulated curing device, including bearing system
1, template system 2, closing heat-insulation system 3, curing system 4 and temperature control system 5, which is characterized in that bearing system 1 is carried by top
Structure 11, rear anchor structure 12, front overhang hanging hang structure 13, post-suspension structure 14, bed die longeron 15, side form truss 16, core model truss
17, bottom girder 18, protection front-axle beam 19, beam-ends suspended structure 20 is protected to form, top bearing structure 11 is anchored by rear anchor structure 12
In having poured on box beam 100, front overhang hanging hang structure 13 hangs on 11 end of top bearing structure, successively by side form truss 16,
The end hanging anchoring of bed die longeron 15 and protection bottom girder 18, post-suspension structure 14 hang on top bearing structure 11, lower end point
Other hanging anchoring side form truss 16 and core model truss 17,20 upper anchorage of beam-ends suspended structure is in having poured in box beam 100, lower part
From top to bottom successively hanging anchoring bed die longeron 15 and protection bottom girder 18, bed die longeron 15 and protection bottom girder 18 between reserve construction
Operating space, template system 2 are made of bed die 21, side form 22, core model 23, be located at box beam to be poured bottom plate bottom surface,
Web outside face and cavity inner surface, closing heat-insulation system 3 are made of side plate wall 31, preceding board wall 32, cover board 33 and bottom plate 34,
Fully wrapped around template system 2 and curing system 4, and preceding board wall 32 can in vertical direction with 0 °~90 ° towards construction direction of advance
Free-open-close, curing system 4 are connected with temperature control system 5, and curing system 4 is by heating tube 41, temperature sensor 42,43 groups of thermal insulation layer
At, be covered in the outer surface of bed die 21, side form 22, core model 23, thermal insulation layer 43 is located at the outmost surface of curing system 4, covering
Heating tube 41 and temperature sensor 42, temperature control system 5 are made of temperature control box 51 and regulating device 52, the connection heating of temperature control system 5
Pipe 41 and temperature sensor 42 realize freely adjusting to the temperature of curing system 4.
The bed die longeron 15, side form truss 16, core model truss 17, protection bottom girder 18 and protection front-axle beam 19 be proximate matter,
One kind in truss, structure should meet safely design requirement.
The bottom plate 34 of the closing heat-insulation system 3 is placed on protection bottom girder 18, and passes through 20 He of beam-ends suspended structure
13 hanging anchoring of front overhang hanging hang structure is in 15 lower part of bed die longeron.
Side plate wall 31, preceding board wall 32, cover board 33 and the bottom plate 34 of the closing heat-insulation system 3 are by thermal insulation plate 300
It is collectively constituted with mesh grid 301, thermal insulation plate 300 is extrusion molding polystyrol plastic foam plate, polystyrene foam plate, expansion treasure
One kind in pearl sillar, rock-wool heat insulation plate, mesh grid 301 are in metal mesh, plastic wire, composite material net, natural fiber net
It is a kind of.
The preceding board wall 32 of the closing heat-insulation system 3 forms an entirety with protection front-axle beam 19 by mechanical connection.
The preceding board wall 32 is fixed with 34 junction of bottom plate by hinge 6, and it is 0 °~90 ° that hinge 6, which opens and closes angle, foreboard
32 both sides of wall by movable pull rod 7 respectively with left and right two pieces of 31 ends of side plate wall connect, the scope of activities of movable pull rod 7 and
32 free-open-close angular range of preceding board wall is consistent, and 32 top of preceding board wall is controlled by the pulley blocks 8 being anchored on front overhang hanging hang structure 13
It is opened and closed.
The heating tube 41 is one kind in water circulating-heating pipe, Resistant heating, wherein water circulating-heating tube material
It is one kind in crosslinked polyethylene pipe, Polybutylene Pipe, three type PA tubes, heat-resisting polyethylene tube.
The top bearing structure 11 is one in triangle hanging basket, Diamond-Shape Form Traveler, arch Hanging Basket, parallel truss Hanging Basket
Kind.