CN208055401U - Workpiece cooling system - Google Patents
Workpiece cooling system Download PDFInfo
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- CN208055401U CN208055401U CN201820011675.XU CN201820011675U CN208055401U CN 208055401 U CN208055401 U CN 208055401U CN 201820011675 U CN201820011675 U CN 201820011675U CN 208055401 U CN208055401 U CN 208055401U
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Abstract
Different from known Quick cooling equipment can not Tong Guo temper fire program ideally regulate and control processing steel band case hardness and centre hardness, the utility model proposes a kind of workpiece cooling systems, are mainly formed by a heating furnace, a cooling bath, with a depth adjustment module.Particularly, in order to ensure that each position for processing steel band can be quickly cooled down from high temperature (800-980 DEG C) austenitic area, heating furnace is especially arranged to maintain its temperature before processing steel band proceeds by cooling technique in the utility model.It is worth noting that, steel band is processed when carrying out cooling technique in cooling bath, operating personnel can adjust processing steel band in the soaking depth in the cooling bath by depth adjustment module, it can be fully immersed among cooling material with the processing steel band ensured in cooling bath, it is ensured that the case hardness and centre hardness of processing steel band can effectively be regulated and controled by being quickly cooled down technique.
Description
Technical field
The utility model is used about the quenching technology field applied to intermetallic composite coating, espespecially a kind of workpiece cooling system
To be cooperated with a heat treatment of workpieces system to complete the quenching technical of a workpiece.
Background technology
Liquid furnace (bath furnace) is widely used in the heat treatment of metal, and melting saline solution is used to be situated between as heating
Metal works merging is filled and is heated in the stove of saline solution by matter.The heating speed of liquid furnace is fast, and temperature is uniform, therefore is commonly used in
The heat treatments such as quenching, annealing, tempering, cyaniding, the timeliness of carbon steel, steel alloy, tool steel, mould steel and aluminium alloy etc. are heated,
It can be used for slight oxidization heating when steel precision forging.
Quenching is one of the basic means for making steel strengthen.As known to the technical staff for the heat treatment process for being familiar with steel
, in order to purposefully adjust the intensity and hardness of steel, after completing high temperature process technique, can and then utilize quick
Cooling equipment hastily cools down steel, and thereby mode regulates and controls the case hardness and centre hardness of steel.By being explained in scientific principle, pass through
Steel are quickly cooled down from high temperature (800-980 DEG C) austenitic area, the austenite of supercooling is made to generate non-dispersive transmutation product；Also
That is, quenched steel have martensitic structure.It is worth noting that, sufficiently fast cooling rate can be to avoid high temperature austenite
The structures such as ferrite, pearlite or bainite are broken down into quenching process.
However, the creator of the utility model has found during Practical Operation, when the head end of steel band enters fast quickly cooling
But equipment and after completing rapid cooling operation, the tail end of steel band usually not yet starts to be quickly cooled down technique；That is, steel band
Tail end do not have started and be quickly cooled down before technique, surface temperature and center portion temperature may have declined many, lead
Cause, which is quickly cooled down technique, can not effectively regulate and control the case hardness and centre hardness of tail end of steel belt.It more seriously says, the head of steel band
There is apparent difference with brittleness in end and the hardness of tail end.
Utility model content
In view of existing Quick cooling equipment can not Tong Guo temper fire programs ideally regulate and control the case hardness and center portion of steel
Hardness, the utility model proposes a kind of workpiece cooling systems, mainly adjust mould by a heating furnace, a cooling bath, with a depth
Block is formed.Particularly, the workpiece may, for example, be processing steel band；Also, in order to ensure that each position of steel band can
It is enough to be quickly cooled down from high temperature (800-980 DEG C) austenitic area, the utility model be especially arranged heating furnace in steel band start into
Its temperature is maintained before row cooling technique.It is worth noting that steel band in cooling bath carry out cooling technique when, operating personnel
Can be by depth adjustment module adjustment steel band in the soaking depth in the cooling bath, it can with the steel band ensured in cooling bath
Be fully immersed among cooling material, it is ensured that be quickly cooled down technique can effectively regulate and control steel band case hardness and center portion it is hard
Degree.
In order to reach the main purpose of above-mentioned the utility model, the practical creator of the utility model provides the work first
One embodiment of part cooling system, including：
One heating furnace has a heating tank；
One cooling bath is set in the heating tank, and fills a cooling material；Wherein, the heating furnace is in the work
Part, which proceeds by, maintains its temperature before cooling technique, also, the cooling bath to the workpiece bestowing cooling technique；And
One depth adjustment module is set to the top of the cooling bath, to adjust the workpiece one among the cooling bath
Soaking depth.
Embodiment according to the present utility model, which is characterized in that the workpiece cooling system further includes：
One cooling material removes module, connects the cooling bath, to bestow a cooling to the workpiece for completing cooling technique
Substance removal technique；
One refrigerating module is connected to cooling material removal module, to remove technique to completing the cooling material
The workpiece bestows cooling technique again.
Embodiment according to the present utility model, which is characterized in that the workpiece cooling system further includes：
One first roll-type conveyor module, is adjacent to the cooling bath；And
One second roll-type conveyor module, the neighbouring cooling bath, and on cooling material removal module；
Wherein, the workpiece can input the cooling bath by the first roll-type conveyor module；Also, complete cooling technique
Workpiece can be exported directly through the second roll-type conveyor module.
Embodiment according to the present utility model, which is characterized in that the depth adjustment module includes：
One supporting rack is set to the top of the cooling bath；
One the first adjustment unit, is connected to the supporting rack；
One press part is connected to the first adjustment unit；And
One second adjustment unit, is connected to the supporting rack and the first adjustment unit；
Wherein, the first adjustment unit makes the press part move down according to the control of an external control module
Or move up, the difference of the pressure size of the workpiece is given using press part, adjusts workpiece in the leaching in the cooling bath
Steep depth；Also, it can directly control the press part by manipulation second adjustment unit to move down or move up.
Embodiment according to the present utility model, which is characterized in that the cooling material removes module and includes：
One accommodating body connects the cooling bath；
An at least nipper units are set in the accommodating body, and the surface of the nipper units is provided with a polishing piece；And
An at least cylinder is connected to the nipper units, to control the nipper units clamp and wipe defeated from the cooling bath
Enter the workpiece to the accommodating body.
Description of the drawings
Fig. 1 shows a kind of stereogram of workpiece cooling system of the utility model；
Fig. 2A-Fig. 2 F show the stereogram exploded view of the workpiece cooling system of the utility model；
Fig. 3 shows the stereogram of the partial component of the workpiece cooling system of the utility model；
Fig. 4 shows the stereogram of the workpiece cooling system of the utility model.
Wherein reference numeral is：
1 workpiece cooling system
2 workpiece
11 heating furnaces
12 cooling baths
13 depth adjustment modules
14 heat-dissipating pipes
16 cooling materials remove module
17 refrigerating modules
111 heating tanks
18 workpiece input modules
15 exhaust fans
131 supporting racks
132 the first adjustment units
133 press parts
134 second adjustment units
161 accommodating bodies
162 nipper units
163 cylinders
19 first roll-type conveyor modules
10 second roll-type conveyor modules
Specific implementation mode
In order to more clearly describe a kind of workpiece cooling system that the utility model is proposed, below in conjunction with figure
Formula elaborates the preferred embodiment of the utility model.
Referring to Fig. 1, a kind of stereogram of its workpiece cooling system for showing the utility model.As shown in Figure 1, this practicality
Novel workpiece cooling system 1 to a heat treatment of workpieces system cooperate to complete the quenching technical of a workpiece 2, structure
Part includes mainly:One workpiece input module 18, a heating furnace 11, a cooling bath 12, a depth adjustment module 13, at least one heat dissipation
Pipe 14, cooling material removal module 16 and a refrigerating module 17；Wherein, heating furnace 11 has a heating tank 111, and cold
But slot 12 is set in the heating tank 111 and fills a cooling material.Design according to the present utility model, the workpiece input
Module 18 is connected to the cooling bath 12, a workpiece 2 is inputted the cooling bath 12, to utilize cooling bath 12 to the workpiece
2 bestow cooling technique.
The workpiece 2 is, for example, the steel band of appropriate cutting width and thickness.Such as it is familiar with the technology of the heat treatment process of steel
Known to personnel, the steel band that heat treatment process is bestowed via the heat treatment of workpieces system has 900-1000 DEG C of high temperature；
At this point, in order to ensure that each position of steel band can be quickly cooled down from high temperature (900-1000 DEG C) austenitic area, this practicality
Novel special setting heating furnace 11 is maintained before to proceed by cooling technique in the workpiece 2 by the cooling in cooling bath 12
The temperature of substance maintains between 250-500 DEG C.On the other hand, an at least heat-dissipating pipe 14 is connected to the heating of the heating furnace 11
Slot 111；Wherein, the heat-dissipating pipe 14 connects an exhaust fan 15.Furthermore, it is necessary to special instruction, the utility model focus on
It is quickly cooled down the mechanism design of system, therefore is not particularly limited the type for the cooling material being passed through in cooling bath 12；Therefore, described
Cooling material may, for example, be:Water, the alkali polymer of water, the salt polymer of water, oil, liquid tin, liquid Zn or liquid bismuth.
Unceasingly refering to fig. 1, and please refer to the workpiece cooling system of the utility model shown by Fig. 2A-Fig. 2 F
Stereogram exploded view.According to Fig. 1 and Fig. 2A-Fig. 2 F it is known that the depth adjustment module 13 is set to the top of cooling bath 12,
And include:One supporting rack 131, a first adjustment unit 132, a press part 133 and a second adjustment unit 134；Wherein, institute
Supporting rack 131 is stated similar to portal frame, is mounted thereon for the first adjustment unit 132 and second adjustment unit 134.According to this practicality
Novel design, the first adjustment unit 132 include cylinder and moving part；Also, utilize external control module control cylinder
Start just can drive press part 133 move down or move up with moving part, and then be given using press part 133 described
The difference of the pressure size of workpiece 2 adjusts workpiece 2 in the soaking depth in the cooling bath 12.On the other hand, such as Fig. 1 and figure
Shown in 2A- Fig. 2 F, second adjustment unit 134 is a turntable, controls moving part drive in a manual fashion for on-line operation person and supports
Casting die 133 is moved down or is moved up.
Also, according to the design of the utility model, the cooling material removal module 16 includes：Connect the cooling bath 12
One accommodating body 161, at least a nipper units 162 and at least a cylinder 163.Wherein, the nipper units 162 are set to this
In accommodating body 161, and its surface is provided with a polishing piece.On the other hand, which is then connected to nipper units 162, to
Control 162 clamp of nipper units is input to the workpiece 2 in accommodating body 161 from the cooling bath 12.Furthermore refrigerating module 17, herein
For a cold wind module, it is connected to cooling material removal module 16, to remove the workpiece 2 of technique again to completing cooling material
Bestow cooling technique.
Please continue to refer to Fig. 3, the stereogram of the partial component of the workpiece cooling system of the utility model is shown.In order to
Enough that different cooling programs is bestowed to the workpiece 2, the utility model is especially added in the composition of the workpiece cooling system 1
One first roll-type conveyor module 19 and one second roll-type conveyor module 10.It please arrange in pairs or groups refering to the utility model shown by Fig. 4
The stereogram of workpiece cooling system.According to fig. 3 with Fig. 4 it is known that the first roll-type conveyor module 19 is set and is adjacent to
Cooling bath 12, and the second roll-type conveyor module 10 is set neighbouring cooling bath 12 and while removing module positioned at cooling material
On 16.By adding for the first roll-type conveyor module 19 and the second roll-type conveyor module 10, the workpiece 2 can be via first
Roll-type conveyor module 19 inputs cooling bath 12；Also, completing the workpiece 2 of cooling technique can need not be removed by cooling material
Module 16 and refrigerating module 17, but exported directly through the second roll-type conveyor module 10.
In this way, it is above-mentioned completely and the composition and function of the workpiece cooling system that clearly demonstrates the utility model；And
And via above-mentioned, it is following that we can learn that the utility model has the advantages that：
(1) be different from existing Quick cooling equipment can not Tong Guo temper fire programs ideally regulate and control the case hardness and the heart of steel
Portion's hardness, the utility model proposes a kind of workpiece cooling systems, mainly by a heating furnace 11, a cooling bath 12 and a depth tune
Mould preparation block 13 is formed.Wherein, in order to ensure that each position of steel band can be fast from high temperature (800-900 DEG C) austenitic area
But, heating furnace 11 is especially arranged to maintain its temperature before workpiece 2 proceeds by cooling technique in the utility model to quickly cooling.Value
It must illustrate, when carrying out cooling technique in cooling bath 12, operating personnel can be adjusted workpiece 2 by depth adjustment module 13
Workpiece 2 can be fully immersed in cooling thing in the soaking depth in the cooling bath 12, with the workpiece 2 ensured in cooling bath 12
Among matter, it is ensured that the case hardness and centre hardness of workpiece 2 can effectively be regulated and controled by being quickly cooled down technique.
It must be subject to detailed description the illustrating for the utility model possible embodiments, it is emphasized that above-mentioned, only
Embodiment Bing is non-to limit the scope of the claims of the utility model, all equivalent carried out by without departing from the utility model skill spirit
Implement or change, is intended to be limited solely by the scope of the claims of the utility model.
Claims (8)
1. a kind of workpiece cooling system, to be cooperated with a heat treatment of workpieces system to complete the quenching technical of a workpiece；
It is characterized in that, the workpiece cooling system includes：
One heating furnace has a heating tank；
One cooling bath is set in the heating tank, and fills a cooling material；Wherein, the heating furnace in the workpiece opening
Begin to carry out to maintain its temperature before cooling technique, also, the cooling bath to the workpiece bestowing cooling technique；And
One depth adjustment module is set to the top of the cooling bath, to adjust an immersion of the workpiece among the cooling bath
Depth, the depth adjustment module include：
One supporting rack is set to the top of the cooling bath；
One the first adjustment unit, is connected to the supporting rack；
One press part is connected to the first adjustment unit；And
One second adjustment unit, is connected to the supporting rack and the first adjustment unit；
Wherein, the first adjustment unit according to the control of an external control module and make the press part move down or to
The difference of the pressure size of the workpiece is given in upper movement using press part, and it is deep in the immersion in the cooling bath to adjust workpiece
Degree；Also, it can directly control the press part by manipulation second adjustment unit to move down or move up.
2. workpiece cooling system as described in claim 1, which is characterized in that further include:It is connected at least the one of the heating furnace
Heat-dissipating pipe, and the heat-dissipating pipe more connects an exhaust fan simultaneously.
3. workpiece cooling system as described in claim 1, which is characterized in that the cooling material be it is following any one:Water, water
Alkali polymer, water salt polymer, oil, liquid tin, liquid Zn or liquid bismuth.
4. workpiece cooling system as described in claim 1, which is characterized in that further include：
One cooling material removes module, connects the cooling bath, to bestow a cooling material to the workpiece for completing cooling technique
Removal technique；
One refrigerating module is connected to cooling material removal module, to remove the work of technique to completing the cooling material
Part bestows cooling technique again.
5. workpiece cooling system as described in claim 1, which is characterized in that further include：
It is connected to a workpiece input module of the cooling bath, the workpiece is inputted the cooling bath.
6. workpiece cooling system as claimed in claim 4, which is characterized in that the cooling material removes module and includes：
One accommodating body connects the cooling bath；
An at least nipper units are set in the accommodating body, and the surface of the nipper units is provided with a polishing piece；And
An at least cylinder is connected to the nipper units, is input to from the cooling bath to control the nipper units clamp and wipe
The workpiece in the accommodating body.
7. workpiece cooling system as claimed in claim 4, which is characterized in that the refrigerating module is a cold wind module.
8. workpiece cooling system as claimed in claim 4, which is characterized in that further include：
One first roll-type conveyor module, is adjacent to the cooling bath；And
One second roll-type conveyor module, the neighbouring cooling bath, and on cooling material removal module；
Wherein, the workpiece can input the cooling bath by the first roll-type conveyor module；Also, complete the work of cooling technique
Part can be exported directly through the second roll-type conveyor module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820011675.XU CN208055401U (en) | 2018-01-04 | 2018-01-04 | Workpiece cooling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820011675.XU CN208055401U (en) | 2018-01-04 | 2018-01-04 | Workpiece cooling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208055401U true CN208055401U (en) | 2018-11-06 |
Family
ID=63995514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820011675.XU Active CN208055401U (en) | 2018-01-04 | 2018-01-04 | Workpiece cooling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208055401U (en) |
-
2018
- 2018-01-04 CN CN201820011675.XU patent/CN208055401U/en active Active
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