CN208043010U - A kind of deck plate sink assembly auxiliary laser range-measurement system - Google Patents
A kind of deck plate sink assembly auxiliary laser range-measurement system Download PDFInfo
- Publication number
- CN208043010U CN208043010U CN201820153279.0U CN201820153279U CN208043010U CN 208043010 U CN208043010 U CN 208043010U CN 201820153279 U CN201820153279 U CN 201820153279U CN 208043010 U CN208043010 U CN 208043010U
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- China
- Prior art keywords
- laser range
- sink
- deck plate
- range finder
- measurement system
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Abstract
The utility model is related to a kind of deck plate sinks to assemble auxiliary laser range-measurement system, including laser ranging component, it include be suitable for the four of deck plate mounting hole while and sink four while distinguish corresponding laser range finder, and the force piece axially lifted along the vertical axis suitable for driving laser range finder;Host computer is equipped with configuration monitoring software, is connect with laser range finder signal;Laser range finder measures its distance corresponding with mounting hole and four sides of sink respectively, and to host computer distance of the two groups of opposite side of sink compared to mounting hole is calculated, and data image is shown in the display of the host computer in data transmission.The technical solution realizes the real time monitoring to sink installation position data, it is ensured that the mounting distance error of two groups of opposite side of sink and deck plate ensures the quality product rate of sink installation in ± 1mm.
Description
Technical field
The utility model is related to laser ranging technique field, specifically a kind of deck plate sink assembly auxiliary laser ranging system
System.
Background technology
Traditional deck plate sink range unit has the disadvantage that:
1, low production efficiency, staff labor intensity is big, often fills a sink, and employee needs to lie on the ground, with the naked eye estimate
Mode come complete dress basin detection, site environment is more severe, aqueous vapor weight, noise is big, dust is more, site environment and human factor
All seriously affect the reliability of product quality.If class's yield 800, employee must at least lie to floor 800 times, intensity
It is very big;
2, Employee Security cannot ensure, regular in order to catch up with production capacity, forget that the crown is iron shelf, unless you give your whole attention to it, head
Brandreth will be bumped against, there is extremely serious security risk.
3, the mode estimated, subjective factor is heavier, and interpersonal difference is excessive, can not ensure the quality of product.
Utility model content
The utility model aim is to provide a kind of real time monitoring realized to sink installation position data, it is ensured that sink two
The mounting distance error of group opposite side and deck plate ensures a kind of deck plate sink dress of the quality product rate of sink installation in ± 1mm
With auxiliary laser range-measurement system.
The technical solution of the utility model is:A kind of deck plate sink assembly auxiliary laser range-measurement system comprising:
Shopwork frame comprising area to be installed and measurement zone;
Laser ranging component, is just being correspondingly arranged in the vertical axis orientation of the measurement zone, including is suitable for pacifying with deck plate
The four of dress hole while and sink four while distinguish corresponding laser range finder, and suitable for driving described in the laser range finder edge
The force piece that vertical axis axially lifts;
Host computer is equipped with configuration monitoring software, is connect with the laser range finder signal;
The laser range finder measures its distance corresponding with the mounting hole and four sides of the sink, and number respectively
According to the host computer is transmitted to, distance of the two groups of opposite side of the sink compared to the mounting hole, and data image is calculated
It is shown in the display of the host computer.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, wherein the laser range finder is in
Upper layer and lower layer is distributed, and is fixedly connected respectively by intermediate die plate, and the laser range finder on upper layer is equipped with multiple, corresponds to respectively
In four sides of the sink, the laser range finder of lower layer also is provided with multiple, corresponds respectively to four sides of the mounting hole.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, wherein the laser range finder
Top is correspondingly provided with water fender.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, wherein the force piece is three bars
Cylinder.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, and the wherein system further includes being suitable for
Move horizontally the displacement micro-adjusting mechanism of the laser range finder.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, wherein the displacement micro-adjusting mechanism
Include the connecting seat being slidably connected with the mounting seat of the laser ranging component, the force piece is connected with the connecting seat
It connects, the top of the force piece is connected with the mounting plate of the laser range finder, one end link position tune of the connecting seat
Latch is saved, the position adjusts installation on latch and is connected with the position adjusting clamping screw opposite with the mounting seat.
Preferably, a kind of above-mentioned deck plate sink assembles auxiliary laser range-measurement system, wherein on the shopwork frame
Also it is connected with the moving trolley suitable for conveying the deck plate.
The beneficial effects of the utility model are as follows:The utility model uses non-contact laser distance measuring method, and crosses configuration
Software man-machine interface is real-time, accurately measures the mounting distance of effluent trough and deck plate, to realize to sink installation site number
According to real time monitoring, it is ensured that the mounting distance error of two groups of opposite side of sink and deck plate in ± 1mm, ensure sink installation it is excellent
Product rate, and production efficiency is improved, reduce the labor intensity of employee;In addition, by host computer and configuration monitoring software, sink
Installation site shown by measurement data, the equipment for preventing to get sth into one's head, and implementing the technical solution know well it is upper quick-moving, can
To be suitble to the employee of any education level, post training at low cost.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, other drawings may also be obtained based on these drawings.
Fig. 1:The utility model structure diagram;
Fig. 2:The utility model structural blast schematic diagram;
Fig. 3:The utility model moving trolley mounting structure schematic diagram;
Fig. 4:The utility model laser ranging component and displacement micro-adjusting mechanism structural schematic diagram;
Fig. 5:The utility model monitoring and control configuration measure interface figure;
Fig. 6:The utility model upper layer laser range finder structural schematic diagram;
Fig. 7:The utility model lower layer laser range finder structural schematic diagram;
Fig. 8:The utility model distance measuring method schematic process flow diagram.
Specific implementation mode
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
The every other embodiment that field those of ordinary skill is obtained without making creative work, belongs to this practicality
Novel protected range.
It is in the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
The utility model and simplifying describes for ease of description, do not indicate or imply the indicated device or element must have it is specific
Orientation, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second " is used for description purposes only, and is not understood to indicate or imply relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection.For the ordinary skill in the art, the tool of above-mentioned term in the present invention can be understood with concrete condition
Body meaning.
As shown in Figures 1 to 7, a kind of deck plate sink assembles auxiliary laser range-measurement system comprising:
Shopwork frame 1 comprising area 10 to be installed and measurement zone 11;
Laser ranging component 2, is just being correspondingly arranged in the vertical axis orientation of the measurement zone 11, including is suitable for and table top
The four of the mounting hole M' of plate M while and sink N four while distinguish corresponding laser range finder 20, and suitable for driving the laser
The force piece 21 that rangefinder 20 is axially lifted along the vertical axis;
Host computer 3 is equipped with configuration monitoring software, is connect with 20 signal of the laser range finder;
The laser range finder 20 measure respectively its it is corresponding with the mounting hole M' and four sides of sink N away from
From, and data transmission is to the host computer 3, be calculated two groups of opposite side of the sink N compared to the mounting hole M' away from
From, and data image is shown in the display 30 of the host computer 3, which further includes cover 31, when not in use, will be shown
Show that device 30 is provide in the inner.
Specifically, as shown in figure 5, it should be noted that bottom plate position means table top Board position shown on the median surfaces Fig. 5.Swash
Optar 20 measures its distance corresponding with mounting hole M' and four sides of sink N respectively, calculates separately to obtain two groups of effluent trough
Opposite side is at a distance from mounting hole, i.e. position deviation 1, position deviation 2, position deviation 3 and position deviation 4 and 5 He of position deviation
Then position deviation 6 calculates mutual corresponding position deviation 1, the error information of position deviation 3 and position deviation 2, position
The error information of deviation 4, the error information of position deviation 5 and position deviation 6, i.e.,:Target location 1_3 and target location 2_4,
And target location 5_6, in real process, ensure target location 1_3 and target location 2_4 and target location 5_6 data
The location and installation of sink and deck plate can be carried out in ± 1mm.
More specifically, the wherein described laser range finder 20 is distributed in upper layer and lower layer, is fixed connect by intermediate die plate 23 respectively
It connects, the laser range finder 20 on upper layer is equipped with multiple, corresponds respectively to four sides of the sink N, the laser of lower layer
Rangefinder 20 also is provided with multiple, corresponds respectively to four sides of the mounting hole M', i.e., as shown in Figure 6 and Figure 7, upper layer is equipped with point
Not Dui Yingyu sink laser range finder 20a in front, the laser range finder 20b of back and the laser range finder 20c on the left side,
Lower layer is equipped with and corresponds respectively to mounting hole laser range finder 20a' in front, the laser range finder 20b' of back and the left side
Laser range finder 20c', certainly, this is the laser range finder of side, further includes the laser range finder of the other side, with this one
The laser range finder distribution situation of side is essentially identical, and details are not described herein.
The top of the wherein laser range finder 20 is correspondingly provided with water fender 22, is mainly used for playing the laser to below
Rangefinder plays the role of waterproofing protection.In addition, force piece 21 described in the technical program is three bar cylinders.
In addition, the system further includes the displacement micro-adjusting mechanism 4 for being suitable for moving horizontally the laser range finder 20.
Specifically, the displacement micro-adjusting mechanism 4 includes being slidably connected with the mounting seat of the laser ranging component 2 40
Connecting seat 41, the force piece 21 are connected with the connecting seat 41, the top of the force piece 21 and the laser range finder
20 mounting plate 23 is connected, and one end link position of the connecting seat 41 adjusts latch 42, and the position adjusts latch
Installation is connected with the position opposite with the mounting seat 40 and adjusts clamping screw 43 on 42.Adjusting position adjusting bolt 43 is opposite
In the tightness of mounting seat 40, then i.e. slidably or locking connecting seat 41.
The moving trolley 5 suitable for conveying the deck plate M, this skill are wherein also connected on the shopwork frame 1
5 bottom of moving trolley is equipped with idler wheel 50 in art scheme, is in rolling contact with shopwork frame 1, is connect it is, of course, also possible to be arranged to sliding
Tactile pattern plays the role of facilitating conveying,
As shown in figure 8, a kind of deck plate sink laser distance measurement method comprising following steps:
S1:Before measuring assembling, adjusts laser ranging component 2 and be in initial position, deck plate M is located at area 10 to be installed;
S2:Deck plate M is sent into measurement zone 11;
S3:Start laser ranging component 2 and host computer 3, laser range finder 20 is in operating position by the driving of force piece 21
It measures, and data image is shown in the display 30 of host computer 3, sink N is then seated to platform along correct assembly orientation
At the positions mounting hole M' of panel M;
S4:Keep the measurement position of laser ranging component 2, the installation site of adjustment sink N, until two groups of opposite side of sink N
Range error with mounting hole M' is in ± 1mm;
S5:Force piece 21 drives laser range finder 20 to decline, and sink N and deck plate M carries out installation positioning.
The wherein described sink N and deck plate M installation positioning is preferably by glue cemented in place.
Target location 1_3, target location 2_4 and the target location 5_ of the above-mentioned range error, that is, interfaces Fig. 5 signal
6。
After laser range finder 20 being risen in the wherein described step S3 also need to judge whether the mounting hole M' of deck plate M is in
Measurement range, because there is blind area in each laser range finder, in the technical program, the measurement of used laser range finder
Blind area is 120mm, and when laser range finder is less than 120mm at a distance from reflection object, the data of measuring point will flicker alarm, survey
The data of amount point are shown as 280 orange flickers;
Specifically, if being in measurement range, then sink N is seated to the mounting hole of deck plate M along correct assembly orientation
At the positions M', and four side rangings are carried out by laser range finder 20;
If being not at measurement range, then laser light mechanism 4 is finely tuned in WidFin displacement, make the mounting hole M' of deck plate M into
Enter measurement range, be then again seated to sink N at the positions mounting hole M' of deck plate M along correct assembly orientation, and by swashing
Optar 20 carries out four side rangings.
In actual production operation:
If 1) sink front and back position is all in finding range, need to only see two groups of data, be respectively group 1. with group 2..
If 2) front and back position, there are one the measurement distances of point in blind area, then need to only see the effective of position deviation 1~4
Three data deviations are within 1mm.
3) position 5 and position 6, if not in measurement range, by adjusting mechanical fine adjustment switch, mobile laser manually
In rangefinder to measurement range, sink is then moved again so that organizes data 3. within 1mm.
The utility model uses non-contact laser distance measuring method, and configuration software man-machine interface is real-time excessively, accurately surveys
The mounting distance of sink and deck plate is measured, to realize the real time monitoring to sink installation position data, it is ensured that two groups of sink
The mounting distance error of opposite side and deck plate ensures the quality product rate of sink installation in ± 1mm, and improves production efficiency, drops
The low labor intensity of employee;In addition, by host computer and configuration monitoring software, sink installation site is aobvious by measurement data
Show, the equipment for preventing to get sth into one's head, and implementing the technical solution is known well upper quick-moving, can be suitble to the member of any education level
Work, post training are at low cost.
Finally it should be noted that:The above various embodiments is only to illustrate the technical solution of the utility model, rather than limits it
System;Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should
Understand:It still can be with technical scheme described in the above embodiments is modified, either to which part or whole
Technical characteristic carries out equivalent replacement;And these modifications or replacements, this practicality that it does not separate the essence of the corresponding technical solution are new
The range of each embodiment technical solution of type.
Claims (7)
1. a kind of deck plate sink assembles auxiliary laser range-measurement system, which is characterized in that including:
Shopwork frame comprising area to be installed and measurement zone;
Laser ranging component, is just being correspondingly arranged in the vertical axis orientation of the measurement zone, including is suitable for and deck plate mounting hole
Four while and sink four while distinguish corresponding laser range finder, and suitable for driving the laser range finder along the vertical pivot
Force piece of the spool to lifting;
Host computer is equipped with configuration monitoring software, is connect with the laser range finder signal;
The laser range finder measures its distance corresponding with the mounting hole and four sides of the sink respectively, and data pass
The host computer is transported to, distance of the two groups of opposite side of the sink compared to the mounting hole is calculated, and data image is shown
In the display of the host computer.
2. a kind of deck plate sink according to claim 1 assembles auxiliary laser range-measurement system, it is characterised in that:It is described to swash
Optar is distributed in upper layer and lower layer, is fixedly connected respectively by intermediate die plate, and the laser range finder on upper layer is equipped with more
It is a, correspond respectively to four sides of the sink, the laser range finder of lower layer also is provided with multiple, corresponds respectively to the installation
Four sides in hole.
3. a kind of deck plate sink according to claim 1 or 2 assembles auxiliary laser range-measurement system, it is characterised in that:Institute
It states and is correspondingly provided with water fender above laser range finder.
4. a kind of deck plate sink according to claim 1 assembles auxiliary laser range-measurement system, it is characterised in that:It is described dynamic
Power part is three bar cylinders.
5. a kind of deck plate sink according to claim 1 or 2 or 4 assembles auxiliary laser range-measurement system, it is characterised in that:
The system further includes the displacement micro-adjusting mechanism for being suitable for moving horizontally the laser range finder.
6. a kind of deck plate sink according to claim 5 assembles auxiliary laser range-measurement system, it is characterised in that:Institute's rheme
It includes the connecting seat being slidably connected with the mounting seat of the laser ranging component, the force piece and the company to move micro-adjusting mechanism
Joint chair is connected, and the top of the force piece is connected with the mounting plate of the laser range finder, and one end of the connecting seat connects
It connects position and adjusts latch, the position, which adjusts installation on latch and is connected with the position opposite with the mounting seat and adjusts, locks
Tight bolt.
7. a kind of deck plate sink according to claim 1 assembles auxiliary laser range-measurement system, it is characterised in that:The vehicle
Between moving trolley suitable for conveying the deck plate is also connected on falsework.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820153279.0U CN208043010U (en) | 2018-01-29 | 2018-01-29 | A kind of deck plate sink assembly auxiliary laser range-measurement system |
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CN201820153279.0U CN208043010U (en) | 2018-01-29 | 2018-01-29 | A kind of deck plate sink assembly auxiliary laser range-measurement system |
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CN201820153279.0U Expired - Fee Related CN208043010U (en) | 2018-01-29 | 2018-01-29 | A kind of deck plate sink assembly auxiliary laser range-measurement system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108225201A (en) * | 2018-01-29 | 2018-06-29 | 佛山市艾菲尔智能科技有限公司 | A kind of deck plate sink assembling auxiliary laser range-measurement system and method |
CN108225201B (en) * | 2018-01-29 | 2024-05-03 | 佛山市溢阳塑料电器有限公司 | Auxiliary laser ranging system and method for assembling water tank of deck plate |
-
2018
- 2018-01-29 CN CN201820153279.0U patent/CN208043010U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108225201A (en) * | 2018-01-29 | 2018-06-29 | 佛山市艾菲尔智能科技有限公司 | A kind of deck plate sink assembling auxiliary laser range-measurement system and method |
CN108225201B (en) * | 2018-01-29 | 2024-05-03 | 佛山市溢阳塑料电器有限公司 | Auxiliary laser ranging system and method for assembling water tank of deck plate |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181102 Termination date: 20220129 |
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CF01 | Termination of patent right due to non-payment of annual fee |