The wet base formation system of paper matrix and a kind of wet base former of paper matrix
Technical field
The utility model is related to moulded paper pulp product device fields, refer in particular to the wet base formation system of paper matrix and a kind of paper matrix
Wet base former.
Background technology
Common paper mould production equipment includes rack, vat, upper die mechanism and lower die mechanism, and vat setting exists
Frame lower, lower die mechanism are arranged above vat, and upper die mechanism corresponds to lower die mechanism and is arranged in upper rack;Lower die mechanism two
Side is provided with lifting cylinder, and two lifting cylinders can drive lower die mechanism to drop to absorption paper pulp in vat or climb away paper
Stock tank is molded with upper die mechanism;Lower die mechanism is molded with upper die mechanism, to which the wet base of paper matrix is transferred to upper die mechanism, completes paper
The preparation of the wet base of mould.But this kind of paper mould production equipment, lifting cylinder in the process of running, with being unable to ensure stable gas pressure
Output, the speed of stretching, extension and the contraction of lifting cylinder cannot be kept constant, and lead to the lower die mechanism adsorption paper in vat every time
The time of slurry has differences, and midge amount cannot be consistent, and the weight of paper mould product is caused to be difficult to keep consistent, reduces paper matrix system
The qualification rate of product, therefore this kind of paper mould production equipment can not be applied to manufacture the boutique packaging box that weight has strict demand
On.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of midge stabilization, the wet base molding of paper matrix
The wet base formation system of the good paper matrix of effect.
In order to achieve the above object, the utility model uses following technical scheme:The wet base formation system of paper matrix, including machine
Frame, shaft, sound ring structure and at least one mold fixed mechanism;The frame lower is equipped with slurry tank, and the mold is fixed
Mechanism is equipped with gas channel, and the shaft is arranged in the rack, and the mold fixed mechanism is arranged in the shaft simultaneously
And it can be rotated with the shaft and enter and leave the slurry tank;The sound ring structure includes stationary ring body and rotating ring body, institute
State be equipped in the middle part of stationary ring body for the shaft by first rotating shaft hole, be equipped with midge gas successively around the first rotating shaft hole
Chamber, dehydration air cavity and air blowing air cavity;The shaft can be rotated relative to the stationary ring body, and the midge air cavity is dehydrated air cavity and blows
Gas air cavity distinguishes external vacuum suction apparatus;The rotating ring body connect with the shaft and is rotatably set in the stationary ring
On body, the gas channel is connect with the rotating ring body, and the shaft drives the rotating ring body rotation, make the gas channel according to
It is secondary to be connected to above three air cavity.
Compared with prior art, the wet base formation system of the paper matrix of the utility model, has the advantages that:
(1) pass through drive shaft intermittent rotary, you can ensure to control the time that mold fixed mechanism immerses in slurry tank, from
And it is precisely controlled the suction time and midge amount of mold fixed mechanism, ensure that the weight of the wet base of paper matrix and wall thickness are up to standard, improves paper
The Forming Quality of the wet base of mould, and then product qualification rate is promoted, resources of production are saved, the competitiveness of product in market is improved;
(2) the wet base formation system of paper matrix carries out midge molding, vacuum dehydration and air blowing respectively using independent three air cavitys
Demoulding, to avoid being interfered between manufacturing procedure, it is ensured that in vacuum dewatering process, mold fixed mechanism is to the wet base of paper matrix
Drying effect reaches maximum, can most efficiently realize dehydrating effect in the time of setting, in addition, this setup can be with
Minimum vacuum degree is dehydrated the wet base of paper matrix, can effectively reduce energy consumption;
(3) airflow line is periodically connected to the midge air cavity of stationary ring body, dehydration air cavity and air blowing air cavity, makes to own
The dewatering time of the wet base of paper matrix is consistent, it is ensured that the stable quality of the wet base of paper matrix.
Preferably, the midge air cavity, dehydration air cavity and air blowing air cavity penetrate through end face outside and the side of the stationary ring body,
The outlet of midge air cavity, the outlet of dehydration air cavity and air blowing air cavity entrance are formed in the end face outside of stationary ring body, and in stationary ring body
Midge air cavity entrance, dehydration air cavity entrance and the outlet of air blowing air cavity are formed on side;The rotating ring body is equipped with and the air-flow
Channel attached air-flow connector, the rotating ring body are equipped with the stationary ring body accommodating chamber of end face outside opening, the air-flow connector
Penetrate through the side of the stationary ring body accommodating chamber;The external side end face of stationary ring is placed in outwardly in the stationary ring body accommodating chamber, institute
State the position of the inner port that air-flow connector is located in stationary ring body accommodating chamber and the midge air cavity entrance, dehydration air cavity entrance and
The position of air blowing air cavity outlet corresponds to, and sealing structure is equipped between stationary ring body side and stationary ring body accommodating chamber side.
Preferably, there are two the mold fixed mechanism settings, symmetrically setting is turning described two mold fixed mechanisms
Axis both sides;It being set on the rotating ring body there are two air-flow connector, described two air-flow connectors are oppositely arranged on rotating ring body both sides,
Two mold fixed mechanisms respectively with two air-flow connectors.On the one hand this setup ensures the shaft opposite sides
Stress balance, to improve the stability when rotation of mold fixed mechanism, on the other hand, by the way that mould is arranged in shaft opposite sides
Have fixed mechanism, makes the wet base formation system of the paper matrix that can realize and work continuously, to improve production efficiency.
Preferably, the mold fixed mechanism includes the mold mounting plate for installing lower template, the gas channel packet
The internal gas flow channel for including connection tracheae and being arranged in the mold mounting plate;Be recessed inwardly shape in the middle part of the mold mounting plate
At gas chamber, the internal gas flow channel is connected to the gas chamber, the connection tracheae for be connected to the internal gas flow channel and
The air-flow connector.
Preferably, further include fixed plate, there are two the fixed plate settings, and two fixed plates are oppositely arranged on the shaft
Both ends, the mold mounting plate both ends are fixedly connected with two fixed plates respectively.
It can ensure that the mold fixed mechanism is bonded with the shaft by the way that mold mounting plate and fixed plate is arranged, from
And stability of the mold fixed mechanism in switching process is improved, and then improve the Forming Quality of the wet base of paper matrix.
Preferably, the sealing structure includes two sealing ring holding tanks being located on stationary ring body side, Yi Jian
Sealing ring on two sealing ring holding tanks, described two sealing ring holding tanks are arranged in midge air cavity entrance, dehydration gas
The both sides of chamber entrance and air blowing air cavity outlet axial direction, described two sealing rings and corresponding sealing ring holding tank and the stationary ring
The side seal cooperation of body accommodating chamber week.Only it need to ensure mold fixed mechanism, sound ring structure, vacuum during the production wet base of paper matrix
Suction devices seal connects, you can ensures to keep vacuum state in vacuum dewatering process in mold fixed mechanism, to paper matrix
The drying effect of wet base reaches maximum.
Preferably, the vacuum suction apparatus includes midge pipeline, dehydrated tube and gassing pipe;The midge pipeline is logical
It crosses the midge air cavity outlet to be connected to the midge air cavity, the midge pipeline is used to the midge air cavity take out true
It is empty;The dehydrated tube is exported by the dehydration air cavity and is connected to the dehydration air cavity, and the dehydrated tube is used for described
Dehydration air cavity is vacuumized;The gassing pipe is connected to by the air blowing air cavity entrance with the air blowing air cavity, described to blow
Feed channel is for supplying the air blowing air cavity.The vacuum suction apparatus corresponds to the midge air cavity of the stationary ring body, takes off
Aqueous vapor chamber and air blowing air cavity are provided with three independent tubes, it is ensured that the wet base formation system of paper matrix is into vacuum adsorbed slurries, true
It is not interfered when empty paper matrix dehydration and air blowing mould release, in addition, this setup can carry out at Continuous maching the wet base of paper matrix
Reason, to improve production efficiency.
Preferably, further include rotary drive mechanism, the rotary drive mechanism is arranged in the shaft either end comprising
Driving member and driving motor, described driving member one end connect the output end of the driving motor, and the other end connects the shaft pair
The end answered;The driving motor drives the shaft to rotate by the driving member, and this setup is simple in structure, is convenient for
Production, it is of low cost, it is easy to maintain.
Preferably, further include shaft connecting seat, the shaft connecting seat is fixedly connected with slurry tank;The shaft is movably set
It sets on the shaft connecting seat;The stationary ring body is fixedly connected with the shaft connecting seat;This setup may insure
The shaft is stablized in the stationary ring body rotating middle part, while can be moved to avoid the stationary ring body, and it is wet to influence the paper matrix
The effect of the midge molding and vacuum dehydration of base formation system.
Another purpose of the utility model be to provide a kind of wet base of paper matrix using the wet base formation system of above-mentioned paper matrix at
Type equipment comprising upper die mechanism and the wet base formation system of paper matrix;The upper die mechanism corresponds to the mold fixed mechanism and sets
It sets in the upper rack;The upper die mechanism includes cope plate and lifting gear, and the cope plate setting is filled in the lifting
Lower part is set, the lifting gear can drive the cope plate that mould is molded or divided with the mold fixed mechanism.
Compared with prior art, the wet base former of the paper matrix of the utility model, speed of production is fast, the wet base molding effect of paper matrix
Fruit is good, the paper mould product stable quality produced.
Description of the drawings
Fig. 1 is the schematic diagram of the wet base formation system of paper matrix;
Fig. 2 is the sectional view of the wet base formation system of paper matrix;
Fig. 3 is the schematic diagram of stationary ring body;
Fig. 4 is the schematic diagram of rotating ring body;
Fig. 5 is the schematic diagram of vacuum suction apparatus;
Fig. 6 is the schematic diagram of the wet base former of paper matrix.
Label declaration:
11 racks, 12 slurry tanks, 13 upper die mechanisms, 132 lifting gears, the wet base formation system of 15 paper matrixs, the connection of 21 shafts
Seat, 22 shafts, 3 mold fixed mechanisms, 31 mold mounting plates, 310 gas chambers, 32 internal gas flow channels, 33 fixed plates, 330 thirds
Shaft hole, 4 vacuum suction apparatus, 41 midge pipelines, 42 dehydrated tubes, 43 gassing pipes, 44 self-acting pneumatic valves, 45 hand-operated valves,
46 gas control angle pedestal valves, 47 ball valves, 5 rotary drive mechanisms, 51 driving members, 52 driving motors, 6 sound ring structures, 61 stationary ring bodies,
610 first rotating shaft holes, 6100 sealing rings, 611 midge air cavitys, 612 midge air cavity entrances, the outlet of 613 midge air cavitys, 614 dehydrations
Air cavity, 615 dehydration air cavity outlets, 616 dehydration air cavity entrances, 617 air blowing air cavitys, 618 air blowing air cavity entrances, 619 air blowing air cavitys
Outlet, 62 rotating ring bodies, 620 stationary ring body accommodating chambers, 6,200 second shaft holes, 6201 sides circle, 6202 bottom plates, 622 connection tracheaes,
623 air-flow connectors.
Specific implementation mode
Below in conjunction with the embodiment of description of the drawings the utility model:
Embodiment one
Referring to Fig. 1 to Fig. 5, the wet base formation system 15 of paper matrix of the present embodiment, including the connection of rack 11, shaft 22, shaft
Seat 21, sound ring structure 6 and two mold fixed mechanisms 3.
11 lower part of the rack is equipped with slurry tank 12, and the mold fixed mechanism 3 is equipped with gas channel, and the shaft 22 is set
Set in the rack 11, the mold fixed mechanism 3 be arranged in the shaft 22 and can be rotated with the shaft 22 and
Enter and leave the slurry tank 12.
The sound ring structure 6 includes stationary ring body 61 and rotating ring body 62, and 61 middle part of the stationary ring body, which is equipped with, supplies the shaft
22 by first rotating shaft hole 610, be equipped with midge air cavity 611, dehydration air cavity 614 and successively around the first rotating shaft hole 610
Air blowing air cavity 617.
The rotating ring body 62 includes that hollow side encloses 6201, and covers the bottom plate 6202 of end opening in side circle 6201,
The bottom plate 6202 is tightly connected with side circle 6201, and the middle part of the bottom plate 6202 is provided with for the shaft 2 connection
Second shaft hole 6200.
The shaft 22 can be rotated relative to the stationary ring body 61, the midge air cavity 611, dehydration air cavity 614 and inflatable gas
Chamber 617 distinguishes external vacuum suction apparatus 4;The rotating ring body 62 connect with the shaft 22 and is rotatably set in institute
It states on stationary ring body 61, the gas channel is connect with the rotating ring body 62, and the shaft 22 drives the rotating ring body 62 to rotate, and makes
The gas channel is connected to above three air cavity successively.
Preferably, the midge air cavity 611, air blowing air cavity 617 are oppositely arranged on 610 both sides of first rotating shaft hole, institute
The setting of dehydration air cavity 614 is stated in 610 lower part of first rotating shaft hole, this setup is molded convenient for being precisely controlled the wet base of paper matrix
The production cycle of system 15, the shaft 22 often overturn 180 °, and the mold fixed mechanism 3 is the system for completing a wet base of paper matrix
It is standby, in addition, producers are by controlling the reversal rate of the shaft 22, you can control gas channel passes through the dehydration air cavity
614 time, and then accurately control the time of the wet base dehydration of wet film.
The midge air cavity 611, dehydration air cavity 614 and air blowing air cavity 617 penetrate through the stationary ring body 61 end face outside and
Side forms midge air cavity outlet 613, dehydration air cavity outlet 615 and air blowing air cavity entrance in the end face outside of stationary ring body 61
618, and midge air cavity entrance 612, dehydration air cavity entrance 616 and the outlet of air blowing air cavity are formed on 61 side of stationary ring body
619;The rotating ring body 62 is equipped with the air-flow connector 623 being connect with the gas channel, and the rotating ring body 62 is equipped with outside
The stationary ring body accommodating chamber 620 of end face opening, the air-flow connector 623 penetrate through the side of the stationary ring body accommodating chamber 620;It is described
61 end face outside of stationary ring body is placed in outwardly in the stationary ring body accommodating chamber 620, and the air-flow connector 623 is located at stationary ring body appearance
The position for the inner port received in chamber 620 and the midge air cavity entrance 612, dehydration air cavity entrance 616 and air blowing air cavity outlet 619
Position correspond to, sealing structure is equipped between 620 side of 61 side of stationary ring body and stationary ring body accommodating chamber.
The setting of the vacuum suction apparatus 4 in 2 side of the shaft, the vacuum suction apparatus 4 respectively with the stationary ring
Midge air cavity entrance 612, dehydration air cavity outlet 615 in the end face outside of body 61 are connected to air blowing air cavity entrance 618, and are upper
It states three air cavity gas supply or vacuumizes.
Described two mold fixed mechanisms 3 are symmetrically arranged in 22 both sides of shaft;Gas there are two being set on the rotating ring body 62
Connector 623 is flowed, described two air-flow connectors 623 are oppositely arranged on 62 both sides of rotating ring body, and two mold fixed mechanisms 3 are distinguished
With two air-flow connectors 623.On the one hand this setup ensures 22 opposite sides stress balance of the shaft, to carry
Stability when high mold fixed mechanism 3 rotates, on the other hand, by the way that mold fixed mechanism 3 is arranged in 22 opposite sides of shaft,
Make the wet base formation system of the paper matrix 15 that can realize to work continuously, to improve production efficiency.
The mold fixed mechanism 3 includes the mold mounting plate 31 for installing lower template (not shown), the gas
Circulation road includes the internal gas flow channel 32 for connecting tracheae 622 and being arranged in the mold mounting plate 31;The mold installation
31 middle part of plate is recessed inwardly to form gas chamber 310, and the internal gas flow channel 32 is connected to the gas chamber 310, the connection tracheae
622 for being connected to the internal gas flow channel 32 and the air-flow connector 623.
Further include fixed plate 33, there are two the settings of the fixed plate 33, and two fixed plates 33 are oppositely arranged on the shaft
22 both ends, be provided in the fixed plate 33 for the shaft 22 by third shaft hole 330, the mold mounting plate 31
Both ends are fixedly connected with two fixed plates 33 respectively.
It can ensure that the mold fixed mechanism 3 is firm with the shaft 22 by the way that mold mounting plate 31 and fixed plate 33 is arranged
Connection to improve stability of the mold fixed mechanism 3 in switching process, and then improves the molding matter of the wet base of paper matrix
Amount.
The sealing structure includes two sealing ring holding tank (not shown)s being located on 61 side of stationary ring body,
And the sealing ring 6100 on two sealing ring holding tanks, described two sealing ring holding tanks are arranged in midge air cavity and enter
Mouthfuls 612,619 axial both sides of dehydration air cavity entrance 616 and the outlet of air blowing air cavity, described two sealing rings 6100 with it is corresponding
Sealing ring holding tank and the stationary ring body accommodating chamber side seal in 620 weeks cooperation.
Only it need to ensure that mold fixed mechanism 3, sound ring structure 6, vacuum suction apparatus 4 are close during the production wet base of paper matrix
Envelope connection, you can ensure to keep vacuum state in vacuum dewatering process in mold fixed mechanism 3, to the drying to the wet base of paper matrix
Effect reaches maximum.
The vacuum suction apparatus 4 includes midge pipeline 41, dehydrated tube 42 and gassing pipe 43;The midge pipeline 41
It is connected to the midge air cavity 611 by midge air cavity outlet 613, the midge pipeline 41 is used for the midge air cavity
611 are vacuumized;The dehydrated tube 42 is connected to by dehydration air cavity outlet 615 with the dehydration air cavity 614, described
Dehydrated tube 42 is for vacuumizing the dehydration air cavity 614;The gassing pipe 43 passes through the air blowing air cavity entrance
618 are connected to the air blowing air cavity 617, and the gassing pipe 43 is for supplying the air blowing air cavity 617.The vacuum
The midge air cavity 611, dehydration air cavity 614 and air blowing air cavity 617 that suction unit 4 corresponds to the stationary ring body 61 are provided with three independences
Pipeline, it is ensured that the wet base formation system of paper matrix 15 does not occur when into vacuum adsorbed slurries, the dehydration of vacuum paper matrix and air blowing mould release
Interference, in addition, this setup can carry out Continuous maching processing to the wet base of paper matrix, to improve production efficiency.
Preferably, the midge pipeline 41 is provided with self-acting pneumatic valve 44 and hand-operated valve 45, to accurately control the suction
The gentle circulation of air velocity for starching pipeline 41, avoids the wet base formation system 15 of the paper matrix into midge amount when vacuum adsorbed slurries
Excessively, cause the wet base of paper matrix blocked up.
Preferably, the dehydrated tube 42 is provided with self-acting pneumatic valve 44 and hand-operated valve 45, described de- to accurately control
The gentle circulation of air velocity of waterpipe 42, realization are dried the wet base of paper matrix with minimum vacuum degree.
Preferably, it is provided with self-acting pneumatic valve 44 and hand-operated valve 45 on the gassing pipe 43, it is described to accurately control
The gentle circulation of air velocity of gassing pipe 43, when the wet base formation system 15 of the paper matrix being avoided to carry out air blowing mould release, due to gas
Stream excessive velocities cause the wet base of paper matrix to be blown brokenly.In addition, being additionally provided with gas control angle pedestal valve 46 and ball valve on the gassing pipe 43
47, further adjust air-flow.
The shaft connecting seat 21 is fixedly connected with slurry tank 12;The shaft 22 is movably arranged in the shaft connecting seat
On 21;The stationary ring body 61 is fixedly connected with the shaft connecting seat 21;This setup may insure that the shaft 22 is steady
It is scheduled on 61 rotating middle part of stationary ring body, while can be moved to avoid the stationary ring body 61, the wet base molding of the paper matrix is influenced
The effect of the midge molding and vacuum dehydration of system 15.
Further include rotary drive mechanism 5, the rotary drive mechanism 5 is arranged in 22 either end of the shaft comprising passes
Moving part 51 and driving motor 52,51 one end of the driving member connect the output end of the driving motor 52, described in other end connection
22 corresponding end of shaft;The driving motor 52 drives the shaft 22 to rotate by the driving member 51, this set side
Formula is simple in structure, easy to produce, of low cost, easy to maintain.
Specifically, the driving member 51 is any of transmission belt, belt or chain.
Compared with prior art, the wet base formation system 15 of the paper matrix of the utility model, has the advantages that:
(1) pass through 2 intermittent rotary of drive shaft, you can ensure to control the time that mold fixed mechanism 3 immerses in slurry tank,
To be precisely controlled the suction time and midge amount of mold fixed mechanism 3, ensures that the weight of the wet base of paper matrix and wall thickness are up to standard, improve
The Forming Quality of the wet base of paper matrix, and then product qualification rate is promoted, resources of production are saved, the competitiveness of product in market is improved;
(2) the wet base formation system 15 of paper matrix carries out midge molding, vacuum dehydration using independent three air cavitys and blows respectively
Qi exhaustion mould, to avoid being interfered between manufacturing procedure, it is ensured that in vacuum dewatering process, mold fixed mechanism 3 is wet to paper matrix
The drying effect of base reaches maximum, dehydrating effect can be most efficiently realized in the time of setting, in addition, this setup
The wet base of paper matrix can be dehydrated with minimum vacuum degree, can effectively reduce energy consumption;
(3) the midge air cavity 611, dehydration air cavity 614 and inflatable gas of the airflow line of the rotating ring body 62 and stationary ring body 61
The periodically connection of chamber 617, makes the dewatering time of the wet base of all paper matrixs be consistent, it is ensured that the stable quality of the wet base of paper matrix.
Embodiment two
Referring to Fig. 6, another purpose of the utility model is to provide a kind of using the wet base formation system of above-mentioned paper matrix 15
The wet base former of paper matrix.
A kind of wet base former of paper matrix, including the paper matrix of upper die mechanism 13 and above-described embodiment one wet base molding system
System 15;The upper die mechanism 13 corresponds to the mold fixed mechanism 3 and is arranged on 11 top of the rack;The upper die mechanism 13 wraps
Cope plate (not shown) and lifting gear 132 are included, the cope plate is arranged in 132 lower part of the lifting gear, the liter
Falling unit 132 can drive the cope plate that mould is molded or divided with the mold fixed mechanism 3.
The operation principle of the wet base former of this paper matrix:
The rotary drive mechanism 5 drives the shaft 22 to rotate, and the mold fixed mechanism 3 is made to enter the slurry tank
12;The rotary drive mechanism 5 stops that the shaft 22 is driven to rotate, the midge pipeline 41 to the midge air cavity 611 into
Row vacuumizes, at this point, gas chamber 310 is connected to the midge air cavity 611, internal to form negative pressure, the paper pulp in slurry tank 12 is inhaled
It is attached in lower template;The rotary drive mechanism 5 continues that the shaft 22 is driven to rotate, and the mold fixed mechanism 3 is made to leave
The slurry tank 12, meanwhile, the dehydrated tube 42 vacuumizes the dehydration air cavity 614, at this point, gas chamber 310 and institute
Dehydration air cavity 614 is stated to be connected to, it is internal to form negative pressure, the wet base of paper matrix in lower template is dehydrated;When the rotation drives
Mechanism 5 drives the shaft 22 to rotate, when the gas chamber 310 being made to be connected to air blowing air cavity outlet 619, the gassing pipe
43 pairs of air blowing air cavitys 617 supply, the wet base of the paper matrix to blow off in lower template, meanwhile, lifting gear 132 drives cope plate
Decline and molded with the lower template, the wet base of paper matrix is transferred on the cope plate, described, and lifting gear 132 drives upper mold
Plate, which rises, to be resetted.
Compared with prior art, the wet base former of the paper matrix of the utility model, speed of production is fast, the wet base molding effect of paper matrix
Fruit is good, the paper mould product stable quality produced.
According to the disclosure and teachings of the above specification, the utility model those skilled in the art can also be to above-mentioned reality
The mode of applying is changed and is changed.Therefore, the utility model is not limited to specific implementation mode disclosed and described above, right
Some modifications and changes of the utility model should also be as falling into the protection scope of the claims of the present utility model.In addition, to the greatest extent
Some specific terms are used in pipe this specification, these terms are merely for convenience of description, not to the utility model
Constitute any restrictions.