CN208036241U - Dumper auxiliary balance device - Google Patents

Dumper auxiliary balance device Download PDF

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Publication number
CN208036241U
CN208036241U CN201820152076.XU CN201820152076U CN208036241U CN 208036241 U CN208036241 U CN 208036241U CN 201820152076 U CN201820152076 U CN 201820152076U CN 208036241 U CN208036241 U CN 208036241U
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cylinder
hydraulic cylinder
dump truck
telescopic
folding arm
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CN201820152076.XU
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Chinese (zh)
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菲尔金顿
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Tianjin Wujin Machinery Equipment Co ltd
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Tianjin Wujin Machinery Equipment Co Ltd
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Abstract

The utility model is related to a kind of dumper auxiliary balance devices, including retractable support members and folding arm, the retractable support members to be connect with arm axle is folded, and the retractable support members include hydraulic cylinder and telescopic device, which is arranged on the hydraulic cylinder.Design is scientific and reasonable, simple in structure, telescopic device is set on retractable support members, it is driven using cylinder, the folding and unfolding in retractable support portion is realized in reciprocating action, auxiliary balance suitable for dumper supports, and improves the stability of dumper loading and unloading container, effectively improves safety, and meet national standard, it is suitable for large-scale popularization and uses.

Description

自卸车辅助平衡装置Auxiliary balance device for dump truck

技术领域technical field

本实用新型属于机械设备加工领域,涉及自卸车,尤其是一种自卸车辅助平衡装置。The utility model belongs to the field of mechanical equipment processing and relates to a dump truck, in particular to an auxiliary balancing device for a dump truck.

背景技术Background technique

自卸车是指通过液压或机械举升而自行卸载货物的车辆,又称翻斗车。由汽车底盘、液压举升机构、货厢和取力装置等部件组成。自卸车在土木工程中经常与挖掘机、装载机、带式输送机等工程机械联合作业,构成装、运、卸生产线,进行土方、砂石、散料的装卸运输工作。A dump truck is a vehicle that unloads goods by itself through hydraulic or mechanical lifting, also known as a dump truck. It is composed of automobile chassis, hydraulic lifting mechanism, cargo compartment and power take-off device and other components. In civil engineering, dump trucks are often combined with construction machinery such as excavators, loaders, and belt conveyors to form a loading, transporting, and unloading production line for loading and unloading of earthwork, sand, and bulk materials.

现有技术中的自卸车多数是从一侧提升货物的,通常只是在提升装置侧安装有稳定支腿,这对于起重机来说是不会影响货物提升过程的稳定性,因为起重机的两侧部通常都安装有稳定装置。Most of the dump trucks in the prior art lift the cargo from one side, and usually only stabilizer legs are installed on the side of the lifting device, which will not affect the stability of the cargo lifting process for the crane, because the two sides of the crane Stabilizers are usually installed.

但是,对于拖车式侧装集装箱还是存在一些安全隐患的,因为集装箱一侧受力,在被抬起的过程中极易出现偏移和摇摆的问题,尤其是当集装箱移动提升到拖车上方时,当由不熟练的操作人员进行操作时会导致集装箱发生左右摇摆,当集装箱移动到没有稳定装置的那一侧时,会导致集装箱甚至整个拖车都发生翻到,存在巨大的安全隐患。However, there are still some potential safety hazards for trailer-mounted side-loaded containers, because one side of the container is stressed, and it is easy to shift and swing during the process of being lifted, especially when the container is moved and lifted above the trailer. When operated by unskilled operators, the container will sway from side to side. When the container moves to the side without a stabilizer, it will cause the container and even the entire trailer to overturn, which poses a huge safety hazard.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足之处,提供一种设计科学合理、结构简单、使用便捷且可以折叠收起从而不影响自卸车的使用、有效提高集装箱装卸安全性的自卸车辅助平衡装置。The purpose of the utility model is to overcome the deficiencies of the prior art, to provide a dump truck auxiliary device with scientific and reasonable design, simple structure, convenient use and foldable storage so as not to affect the use of the dump truck and effectively improve the safety of container loading and unloading. balance device.

本实用新型解决上述技术问题是采取以下技术方案实现的:The utility model solves the problems of the technologies described above by adopting the following technical solutions:

一种自卸车辅助平衡装置,包括伸缩支撑部件及折叠臂,该伸缩支撑部件与折叠臂轴连接,所述的伸缩支撑部件包括液压缸及伸缩装置,该伸缩装置设置在所述液压缸上。An auxiliary balancing device for a dump truck, comprising a telescopic support component and a folding arm, the telescopic support component is connected to the folding arm shaft, the telescopic support component includes a hydraulic cylinder and a telescopic device, and the telescopic device is arranged on the hydraulic cylinder.

而且,所述的液压缸包括缸筒,在该缸筒的上部设置有球形连接部,在所述缸筒内同轴套装有活塞杆,在该活塞杆的底部设置有支撑座,在所述缸筒上,所述球形连接部的一侧设置有先导式止回阀,该先导式止回阀上安装有气管,该气管一端连接所述先导式止回阀,另一端连接缸筒。Moreover, the hydraulic cylinder includes a cylinder, a spherical joint is provided on the upper part of the cylinder, a piston rod is coaxially sleeved in the cylinder, and a support seat is provided at the bottom of the piston rod. On the cylinder, a pilot check valve is arranged on one side of the spherical joint, and an air pipe is installed on the pilot check valve. One end of the air pipe is connected to the pilot check valve, and the other end is connected to the cylinder.

而且,所述的伸缩装置包括柱塞、带轮、扇形件及柔性元件,在所述缸筒下部同轴套装有环状安装件,在该环状安装件上开设有通孔,在该通孔内同轴套装有套筒,所述柱塞滑动安装在该套筒中,在所述柱塞上设置有盖帽,所述的带轮设置在缸筒的环状安装件上,所述的扇形件设置在所述液压缸的球形连接部上,该扇形件的外沿设置有槽道,所述的柔性元件通过所述带轮,一端固定在所述扇形件的槽道中,另一端固定在所述盖帽上。Moreover, the telescopic device includes a plunger, a pulley, a sector and a flexible element, and a ring-shaped mounting part is coaxially sleeved on the lower part of the cylinder, and a through hole is opened on the ring-shaped mounting part, and a through hole is formed in the through hole. A sleeve is coaxially sleeved in the hole, and the plunger is slidably installed in the sleeve. A cap is arranged on the plunger, and the pulley is arranged on the ring-shaped mounting part of the cylinder. The sector is arranged on the spherical connection part of the hydraulic cylinder, the outer edge of the sector is provided with a channel, the flexible element passes through the pulley, one end is fixed in the channel of the sector, and the other end is fixed on the cap.

而且,所述的折叠臂为空腔结构,一端同轴插装有曲轴,该曲轴插装在液压缸球形连接部的轴孔中,在所述折臂的另一端通过轴杆安装有用于安装在自卸车上的安装件。Moreover, the folding arm is a cavity structure, and a crankshaft is inserted coaxially at one end, and the crankshaft is inserted in the shaft hole of the spherical connection part of the hydraulic cylinder, and a shaft for installation is installed at the other end of the folding arm through a shaft rod. Mounting on tipper trucks.

本实用新型的优点和有益效果为:Advantage and beneficial effect of the present utility model are:

1、本装置包括伸缩支撑部件及折叠臂,伸缩支撑部件与折叠臂轴连接,在伸缩支撑部件上设置有伸缩装置,通过液压缸驱动伸缩装置实现伸缩部件的伸缩,并通过折叠臂折合在自卸车上,方便使用。1. This device includes a telescopic support part and a folding arm. The telescopic support part is connected to the folding arm shaft. A telescopic device is arranged on the telescopic support part. The telescopic device is driven by a hydraulic cylinder to realize the expansion and contraction of the telescopic part, and the folding arm is folded on the self Easy to use when unloading.

2、本装置的液压缸利用先导式止回阀、气管驱动气缸活塞杆推动伸缩装置,伸缩装置包括柱塞、带轮、扇形件及柔性元件,液压缸驱使活塞杆向上推升,活塞杆底部的支撑座碰触伸缩装置的塞柱,塞柱通过套筒向上运动,从而带动一端与盖帽固定的柔性元件通过带轮向上拉伸,带动柔性元件另一端的拉伸,进而带动液压缸筒沿折叠臂的曲轴转动,通过正向反向的动作完成伸缩支撑部件的折叠。2. The hydraulic cylinder of this device uses a pilot-operated check valve and an air pipe to drive the piston rod of the cylinder to push the telescopic device. The telescopic device includes a plunger, a pulley, a sector and a flexible element. The hydraulic cylinder drives the piston rod upward, and the bottom of the piston rod The support seat of the support seat touches the plug of the telescopic device, and the plug moves upward through the sleeve, thereby driving the flexible element fixed at one end to the cap to stretch upward through the pulley, driving the stretching of the other end of the flexible element, and then driving the hydraulic cylinder along the The crankshaft of the folding arm rotates, and the folding of the telescopic supporting parts is completed through forward and reverse actions.

3、本实用新型提供一种适用于自卸车的辅助平衡装置,设计科学合理、结构简单,在伸缩支撑部件上设置伸缩装置,利用气缸驱动,往复动作实现伸缩支撑部的收放,适用于自卸车的辅助平衡支撑,提高自卸车装卸集装箱的稳定性,有效提高安全性,且符合国家标准,适用于大量推广使用。3. The utility model provides an auxiliary balance device suitable for dump trucks. The design is scientific and reasonable, and the structure is simple. A telescopic device is installed on the telescopic support part, driven by a cylinder, and the reciprocating action realizes the retraction of the telescopic support part. It is suitable for automatic The auxiliary balance support of the unloading truck improves the stability of the dump truck loading and unloading the container, effectively improves the safety, and conforms to the national standard, and is suitable for mass promotion and use.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的主视图;Fig. 2 is the front view of Fig. 1;

图3为图2的左视图;Fig. 3 is the left view of Fig. 2;

图4为图2中B部局部放大图;Fig. 4 is a partial enlarged view of part B in Fig. 2;

图5为图2中A-A向剖面图。Fig. 5 is a sectional view along line A-A in Fig. 2 .

具体实施方式Detailed ways

下面通过具体实施例对本实用新型作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本实用新型的保护范围。The utility model is described in further detail below through specific examples, the following examples are only descriptive, not limiting, and cannot limit the protection scope of the utility model with this.

一种自卸车辅助平衡装置,如图1所示,包括伸缩支撑部件及折叠臂3,该伸缩支撑部件与折叠臂轴连接,所述的伸缩支撑部件包括液压缸及伸缩装置,该伸缩装置设置在所述液压缸上。An auxiliary balancing device for a dump truck, as shown in Figure 1, includes a telescopic support component and a folding arm 3, the telescopic support component is connected to the folding arm shaft, the telescopic support component includes a hydraulic cylinder and a telescopic device, the telescopic device is set on the hydraulic cylinder.

如图2、图3所示,所述的液压缸包括缸筒6,在该缸筒的上部设置有球形连接部16,在所述缸筒内同轴套装有活塞杆8,在该活塞杆的底部设置有支撑座9,在所述缸筒上,所述球形连接部的一侧设置有先导式止回阀4,该先导式止回阀上安装有气管5,该气管一端连接所述先导式止回阀,另一端连接缸筒。As shown in Fig. 2 and Fig. 3, the hydraulic cylinder includes a cylinder 6, a spherical joint 16 is arranged on the top of the cylinder, and a piston rod 8 is coaxially sleeved in the cylinder, and the piston rod The bottom of the cylinder is provided with a support seat 9, and on the cylinder, one side of the spherical joint is provided with a pilot check valve 4, and an air pipe 5 is installed on the pilot check valve, and one end of the air pipe is connected to the Pilot check valve, the other end is connected to the cylinder.

如图4,所述的伸缩装置包括柱塞10、带轮13、扇形件15及柔性元件14,在所述缸筒下部同轴套装有环状安装件7,在该环状安装件上开设有通孔,在该通孔内同轴套装有套筒11,所述柱塞滑动安装在该套筒中,在所述柱塞上设置有盖帽12,所述的带轮设置在缸筒的环状安装件上,所述的扇形件设置在所述液压缸的球形连接部上,该扇形件的外沿设置有槽道,所述的柔性元件通过所述带轮,一端固定在所述扇形件的槽道中,另一端固定在所述盖帽上。As shown in Figure 4, the telescoping device includes a plunger 10, a pulley 13, a sector 15 and a flexible element 14, and a ring-shaped mounting part 7 is coaxially sleeved at the bottom of the cylinder, and a ring-shaped mounting part 7 is set on the ring-shaped mounting part There is a through hole, a sleeve 11 is coaxially sleeved in the through hole, the plunger is slidably installed in the sleeve, a cap 12 is arranged on the plunger, and the pulley is arranged on the cylinder On the ring mounting part, the sector is set on the spherical connection part of the hydraulic cylinder, the outer edge of the sector is provided with a channel, the flexible element passes through the pulley, and one end is fixed on the In the channel of the sector, the other end is fixed on the cap.

如图5,所述的折叠臂为空腔结构,一端同轴插装有曲轴17,该曲轴插装在液压缸球形连接部的轴孔中,在所述折臂的另一端通过轴杆2安装有用于安装在自卸车上的安装件1。As shown in Figure 5, the folding arm is a cavity structure, and a crankshaft 17 is inserted coaxially at one end. A mounting part 1 for mounting on a dump truck is installed.

优选的,本实用新型中的柔性元件为由编织成近似圆形横截面的电缆的多根小直径电线构成的钢丝电缆。然而,还有其他的结构也可以用作柔性元件。Preferably, the flexible element in the present invention is a steel wire cable composed of a plurality of small-diameter wires braided into a cable with an approximately circular cross section. However, there are other structures that can also be used as flexible elements.

本实用新型的工作原理:Working principle of the utility model:

使用时,液压缸驱使活塞杆向上推升,活塞杆底部的支撑座碰触伸缩装置的塞柱,塞柱通过套筒向上运动,从而带动一端与盖帽固定的柔性元件通过带轮向上拉伸,从而带动柔性元件另一端的拉伸,从进而带动液压缸筒沿折叠臂的曲轴转动,向上折起,完成支撑装置的回收,当使用时则利用反向动作使得液压缸筒向下释放以完成支撑动作,实现支撑功能。When in use, the hydraulic cylinder drives the piston rod upwards, and the support seat at the bottom of the piston rod touches the plunger of the telescopic device, and the plunger moves upward through the sleeve, thereby driving the flexible element fixed at one end to the cap to stretch upward through the pulley. In this way, the stretching of the other end of the flexible element is driven, thereby driving the hydraulic cylinder to rotate along the crankshaft of the folding arm, and then folded upwards to complete the recovery of the supporting device. When in use, the hydraulic cylinder is released downwards to complete Support action to realize support function.

Claims (4)

1.一种自卸车辅助平衡装置,其特征在于:包括伸缩支撑部件及折叠臂,该伸缩支撑部件与折叠臂轴连接,所述的伸缩支撑部件包括液压缸及伸缩装置,该伸缩装置设置在所述液压缸上。1. A dump truck auxiliary balancing device, characterized in that: it includes a telescopic support part and a folding arm, the telescopic support part is connected with the folding arm shaft, and the telescopic support part includes a hydraulic cylinder and a telescopic device, and the telescopic device is arranged on on the hydraulic cylinder. 2.根据权利要求1所述的一种自卸车辅助平衡装置,其特征在于:所述的液压缸包括缸筒,在该缸筒的上部设置有球形连接部,在所述缸筒内同轴套装有活塞杆,在该活塞杆的底部设置有支撑座,在所述缸筒上,所述球形连接部的一侧设置有先导式止回阀,该先导式止回阀上安装有气管,该气管一端连接所述先导式止回阀,另一端连接缸筒。2. A dump truck auxiliary balancing device according to claim 1, characterized in that: the hydraulic cylinder includes a cylinder, a spherical connection is arranged on the upper part of the cylinder, coaxial in the cylinder A piston rod is sleeved, and a support seat is provided at the bottom of the piston rod. On the cylinder, a pilot check valve is provided on one side of the spherical joint, and an air pipe is installed on the pilot check valve. One end of the air pipe is connected to the pilot check valve, and the other end is connected to the cylinder. 3.根据权利要求2所述的一种自卸车辅助平衡装置,其特征在于:所述的伸缩装置包括柱塞、带轮、扇形件及柔性元件,在所述缸筒下部同轴套装有环状安装件,在该环状安装件上开设有通孔,在该通孔内同轴套装有套筒,所述柱塞滑动安装在该套筒中,在所述柱塞上设置有盖帽,所述的带轮设置在缸筒的环状安装件上,所述的扇形件设置在所述液压缸的球形连接部上,该扇形件的外沿设置有槽道,所述的柔性元件通过所述带轮,一端固定在所述扇形件的槽道中,另一端固定在所述盖帽上。3. A dump truck auxiliary balancing device according to claim 2, characterized in that: the telescopic device includes a plunger, a pulley, a sector and a flexible element, and a ring is coaxially sleeved at the lower part of the cylinder. A through-hole is opened on the ring-shaped installation, a sleeve is coaxially sleeved in the through-hole, the plunger is slidably installed in the sleeve, and a cap is arranged on the plunger. The pulley is set on the annular mounting part of the cylinder, the sector is set on the spherical connection part of the hydraulic cylinder, the outer edge of the sector is provided with a channel, and the flexible element passes through One end of the pulley is fixed in the channel of the sector, and the other end is fixed on the cap. 4.根据权利要求1所述的一种自卸车辅助平衡装置,其特征在于:所述的折叠臂为空腔结构,一端同轴插装有曲轴,该曲轴插装在液压缸球形连接部的轴孔中,在所述折叠臂的另一端通过轴杆安装有用于安装在自卸车上的安装件。4. A dump truck auxiliary balancing device according to claim 1, characterized in that: the folding arm is a cavity structure, and a crankshaft is inserted coaxially at one end, and the crankshaft is inserted into the spherical connection part of the hydraulic cylinder. In the shaft hole, the other end of the folding arm is installed with a mounting piece for mounting on a dump truck through a shaft rod.
CN201820152076.XU 2018-01-30 2018-01-30 Dumper auxiliary balance device Expired - Fee Related CN208036241U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108556815A (en) * 2018-01-30 2018-09-21 天津邬金机械设备有限公司 A kind of dumper auxiliary balance device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108556815A (en) * 2018-01-30 2018-09-21 天津邬金机械设备有限公司 A kind of dumper auxiliary balance device

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