CN208036010U - A kind of back seat reinforcing structure for cross beams - Google Patents
A kind of back seat reinforcing structure for cross beams Download PDFInfo
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- CN208036010U CN208036010U CN201820518372.7U CN201820518372U CN208036010U CN 208036010 U CN208036010 U CN 208036010U CN 201820518372 U CN201820518372 U CN 201820518372U CN 208036010 U CN208036010 U CN 208036010U
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Abstract
本实用新型提供了一种后座椅横梁加强结构,涉及汽车技术领域。后座椅横梁加强结构安装于左后纵梁与门槛内板之间,加强结构包括垂直板和由垂直板相对的两端向外延伸并向同一侧弯折而成的第一侧板和第二侧板,第一侧板固定在左后纵梁靠近门槛内板的一侧,第二侧板固定在门槛内板靠近左后纵梁的一侧。本实用新型的加强结构构造成以将门槛内板受到的部分碰撞载荷传递至左后纵梁,加大侧碰中力的有效传递,避免门槛内板独自受力,以提高车体侧面刚度,降低侧面碰撞侵入速度及侧面侵入量。
The utility model provides a rear seat beam reinforcement structure, which relates to the technical field of automobiles. The reinforcement structure of the rear seat beam is installed between the left rear longitudinal beam and the inner panel of the door sill. The reinforcement structure includes a vertical plate and the first side plate and the second Two side panels, the first side panel is fixed on the side of the left rear longitudinal beam close to the inner panel of the threshold, and the second side panel is fixed on the side of the inner panel of the threshold close to the left rear longitudinal beam. The reinforcement structure of the utility model is configured to transfer part of the collision load received by the inner panel of the sill to the left rear longitudinal beam, increase the effective transmission of the force in the side collision, avoid the inner panel of the sill from being stressed alone, and improve the side rigidity of the vehicle body. Reduce side impact intrusion speed and side intrusion amount.
Description
技术领域technical field
本实用新型涉及汽车技术领域,特别是涉及一种后座椅横梁加强结构。The utility model relates to the technical field of automobiles, in particular to a rear seat beam reinforcement structure.
背景技术Background technique
C-NCAP是将在市场上购买的新车型按照比我国现有强制性标准更严格和更全面的要求进行碰撞安全性能测试,评价结果按星级划分并公开发布,旨在给予消费者系统、客观的车辆信息,促进企业按照更高的安全标准开发和生产,从而有效减少道路交通事故的伤害及损失。C-NCAP要求对一种车型进行车辆速度50km/h与刚性固定壁障100%重叠率的正面碰撞、车辆速度64km/h对可变形壁障40%重叠率的正面偏置碰撞、可变形移动壁障速度50km/h与车辆的侧面碰撞等三种碰撞试验,根据试验数据计算各项试验得分和总分,由总分多少确定星级。C-NCAP is to test the crash safety performance of new models purchased on the market in accordance with stricter and more comprehensive requirements than the existing mandatory standards in my country. Objective vehicle information promotes the development and production of enterprises in accordance with higher safety standards, thereby effectively reducing injuries and losses caused by road traffic accidents. C-NCAP requires a frontal collision of a vehicle speed of 50km/h with a rigid fixed barrier with a 100% overlap rate, a vehicle speed of 64km/h with a deformable barrier with a 40% overlap rate of frontal collision, and deformable movement. Three kinds of collision tests, such as barrier speed 50km/h and vehicle side collision, calculate the scores of each test and the total score according to the test data, and determine the star rating by the total score.
随着国内碰撞安全要求的逐步提高,2018版C-NCAP侧碰要求也相应提升,侧碰台车质量950kg提升为1400kg,侧面碰撞位置后移250mm,对于整车侧面碰撞提出了更高要求。With the gradual improvement of domestic collision safety requirements, the 2018 version of C-NCAP side collision requirements have also been increased accordingly. The weight of the side collision trolley has been increased from 950kg to 1400kg, and the side collision position has been moved back by 250mm, which puts forward higher requirements for the side collision of the whole vehicle.
实用新型内容Utility model content
本实用新型的一个目的是要提供一种后座椅横梁加强结构,以解决现有技术中因后座椅横梁结构刚度弱而不满足整车侧面碰撞要求的问题。One purpose of the present utility model is to provide a rear seat crossbeam reinforcement structure to solve the problem in the prior art that the rear seat crossbeam structure is weak and cannot meet the requirements of vehicle side collision.
本实用新型一个进一步的目的是要使得加强结构的三面分别与左后纵梁、门槛内板和后地板相连,将部分门槛内板受到的碰撞载荷传递至左后纵梁,降低门槛内板对横梁的压迫,减少后车门的侵入速度和侵入量。A further object of the utility model is to make the three sides of the reinforced structure respectively connected with the left rear longitudinal beam, the inner panel of the threshold and the rear floor, so as to transmit the collision load received by the inner panel of the threshold to the rear longitudinal beam of the left, and reduce the impact on the inner panel of the threshold. The compression of the beam reduces the intrusion speed and intrusion amount of the rear door.
本实用新型另一个进一步的目的是在加强结构上设置加强筋,以增强加强结构的抗弯折能力。Another further purpose of the utility model is to provide reinforcement ribs on the reinforcement structure to enhance the bending resistance of the reinforcement structure.
特别地,本实用新型提供了一种后座椅横梁加强结构,安装于左后纵梁与门槛内板之间,所述加强结构包括垂直板和由所述垂直板相对的两端向外延伸并向同一侧弯折而成的第一侧板和第二侧板,其中,In particular, the utility model provides a rear seat beam reinforcement structure installed between the left rear longitudinal beam and the inner panel of the door sill. And the first side panel and the second side panel formed by bending to the same side, wherein,
所述第一侧板固定在所述左后纵梁靠近所述门槛内板的一侧,所述第二侧板固定在所述门槛内板靠近所述左后纵梁的一侧,所述加强结构构造成以将所述门槛内板受到的部分碰撞载荷传递至所述左后纵梁。The first side panel is fixed on the side of the left rear longitudinal beam close to the door sill inner panel, the second side panel is fixed on the side of the door sill inner panel close to the left rear longitudinal beam, and the The reinforcement structure is configured to transfer a portion of the collision load experienced by the rocker inner panel to the left rear side member.
可选地,所述加强结构还包括由所述垂直板上与所述第一侧板相邻的两端向外延伸并向同一侧弯折而成的第三侧板和第四侧板,所述第四侧板固定于后地板上。Optionally, the reinforcing structure further includes a third side plate and a fourth side plate formed by extending outwards from two ends of the vertical plate adjacent to the first side plate and bending to the same side, The fourth side board is fixed on the rear floor.
可选地,所述垂直板与所述后座椅横梁平行设置。Optionally, the vertical plate is arranged parallel to the rear seat beam.
可选地,相邻两个侧板之间均设有分缝口,以使相邻两个侧板相对独立。Optionally, a slit is provided between two adjacent side plates, so that the two adjacent side plates are relatively independent.
可选地,所述分缝口为圆形。Optionally, the slit opening is circular.
可选地,所述垂直板上包括至少一个加强筋,每一加强筋的一端靠近所述第一侧板,其相对的另一端靠近所述第二侧板。Optionally, the vertical plate includes at least one reinforcing rib, one end of each reinforcing rib is close to the first side plate, and the opposite end thereof is close to the second side plate.
可选地,所述每一加强筋由部分所述垂直板向远离侧板的一侧凸起形成。Optionally, each reinforcing rib is formed by a part of the vertical plate protruding toward a side away from the side plate.
可选地,所述每一加强筋为一条状结构,固定于所述垂直板上。Optionally, each reinforcing rib is a strip structure fixed on the vertical plate.
可选地,所述垂直板上设有减重孔。Optionally, the vertical plate is provided with lightening holes.
可选地,所述垂直板上设有工艺孔。Optionally, a process hole is provided on the vertical plate.
本实用新型的后座椅横梁加强结构,安装于左后纵梁与门槛内板之间,加强结构包括垂直板和由垂直板相对的两端向外延伸并向同一侧弯折而成的第一侧板和第二侧板,第一侧板固定在左后纵梁靠近门槛内板的一侧,第二侧板固定在门槛内板靠近左后纵梁的一侧,加强结构构造成以将门槛内板受到的部分碰撞载荷传递至左后纵梁,加大侧碰中力的有效传递,避免门槛内板独自受力,以提高车体侧面刚度,降低侧面碰撞侵入速度及侧面侵入量。The rear seat beam reinforcement structure of the utility model is installed between the left rear longitudinal beam and the inner panel of the sill. One side panel and the second side panel, the first side panel is fixed on the side of the left rear longitudinal beam close to the inner panel of the door sill, the second side panel is fixed on the side of the inner panel of the door sill close to the left rear longitudinal beam, and the reinforcement structure is constructed as Transmit part of the collision load on the inner panel of the sill to the left rear longitudinal beam, increase the effective transmission of the force in the side impact, avoid the inner panel of the sill alone under force, improve the side rigidity of the car body, and reduce the speed and amount of side impact intrusion .
进一步地,本实用新型的加强结构设有加强筋,由于加强筋的长度方向与后座椅横梁的轴向方向平行,进一步提高加强结构的传力能力。Further, the reinforcing structure of the present invention is provided with reinforcing ribs, and since the length direction of the reinforcing ribs is parallel to the axial direction of the rear seat beam, the force transmission capacity of the reinforcing structure is further improved.
根据下文结合附图对本实用新型具体实施例的详细描述,本领域技术人员将会更加明了本实用新型的上述以及其他目的、优点和特征。According to the following detailed description of specific embodiments of the utility model in conjunction with the accompanying drawings, those skilled in the art will be more aware of the above and other objectives, advantages and features of the utility model.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本实用新型的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present utility model will be described in detail in an exemplary rather than restrictive manner with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:
图1是后座椅横梁加强结构安装前车辆局部结构的示意性结构图;Fig. 1 is a schematic structural diagram of the partial structure of the vehicle before the rear seat beam reinforcement structure is installed;
图2是后座椅横梁加强结构安装后车辆局部结构的示意性结构图;Fig. 2 is a schematic structural diagram of the partial structure of the vehicle after the rear seat beam reinforcement structure is installed;
图3是图2所示加强结构的示意性结构图。Fig. 3 is a schematic structure diagram of the reinforcing structure shown in Fig. 2 .
具体实施方式Detailed ways
图1是后座椅横梁加强结构安装前车辆局部结构的示意性结构图。如图1所示,车辆局部结构内的门槛内板3与左后纵梁2平行设置,后座椅横梁4垂直固定于门槛内板3与左后纵梁2处,横梁4的一端抵接在门槛内板3处,当车辆发生如图中箭头方向所示的侧面碰撞时,横梁4用于支撑车体结构,防止门槛内板3变形。Fig. 1 is a schematic structural diagram of a partial structure of a vehicle before the rear seat beam reinforcement structure is installed. As shown in Figure 1, the door sill inner panel 3 in the partial structure of the vehicle is arranged parallel to the left rear longitudinal beam 2, the rear seat crossbeam 4 is vertically fixed at the door sill inner panel 3 and the left rear longitudinal beam 2, and one end of the crossbeam 4 abuts At the door sill inner panel 3, when the vehicle has a side collision as shown by the arrow in the figure, the beam 4 is used to support the vehicle body structure and prevent the door sill inner panel 3 from being deformed.
随着国内碰撞安全要求的逐步提高,2018版C-NCAP侧碰要求也相应提升,侧碰台车质量950kg提升为1400kg,侧面碰撞位置后移250mm,对于整车侧面碰撞提出了更高要求。经试验发现,现有技术中符合2015版的C-NCAP侧碰要求的车辆局部结构已经无法满足2018版C-NCAP侧碰要求。具体原因是当侧碰所产生的碰撞载荷过大,会使横梁4向左后纵梁2方向发生弯折,横梁4弯折后,门槛内板3失去横梁4支撑后会产生移动和变形,不能对后车门进行有效支撑,后车门发生形变后增加车内乘客的危险性。针对上述问题,申请人在上述车辆局部结构处进行改进,以满足新的侧碰要求。With the gradual improvement of domestic collision safety requirements, the 2018 version of C-NCAP side collision requirements have also been increased accordingly. The weight of the side collision trolley has been increased from 950kg to 1400kg, and the side collision position has been moved back by 250mm, which puts forward higher requirements for the side collision of the whole vehicle. It has been found through tests that the partial structure of vehicles meeting the side impact requirements of the 2015 version of C-NCAP in the prior art can no longer meet the side impact requirements of the 2018 version of C-NCAP. The specific reason is that when the collision load generated by the side collision is too large, the crossbeam 4 will bend toward the left rear longitudinal beam 2. After the crossbeam 4 is bent, the sill inner panel 3 will move and deform without the support of the crossbeam 4. The rear door cannot be effectively supported, and the deformation of the rear door increases the danger of passengers in the car. In view of the above problems, the applicant made improvements on the above local structure of the vehicle to meet the new side impact requirements.
图2是后座椅横梁加强结构安装后车辆局部结构的示意性结构图。如图2所示,在车辆局部结构内增加一个后座椅横梁加强结构。横梁4发生弯折是由于横梁4两侧受力不均导致,由图2所示的结构可知,横梁4靠近左后纵梁2的一侧受力较大,当该侧受到的载荷超过横梁4本身所能承受的最大力时,即会发生弯折,为了防止横梁4发生弯折,应该减少该侧横梁4的受力,因此,考虑在该侧左后纵梁2与门槛内板3之间安装加强结构1。Fig. 2 is a schematic structural diagram of a partial structure of the vehicle after the rear seat beam reinforcement structure is installed. As shown in Figure 2, a rear seat beam reinforcement structure is added to the local structure of the vehicle. The bending of the beam 4 is caused by the uneven force on both sides of the beam 4. From the structure shown in Figure 2, it can be seen that the side of the beam 4 close to the left rear longitudinal beam 2 is under a greater force. When the load on this side exceeds the load on the beam When the maximum force 4 itself can withstand, it will bend. In order to prevent the crossbeam 4 from bending, the force on the side crossbeam 4 should be reduced. Reinforcing structure 1 is installed between.
图3是图2所示加强结构1的示意性结构图。如图3所示,加强结构1包括垂直板11和两个侧板,其中,垂直板11为一四边形的板状结构,两个侧板由垂直板11相对的两端向外延伸并向同一侧弯折而成,分别命名为第一侧板121和第二侧板122。第一侧板121固定在左后纵梁2靠近门槛内板3的一侧,第二侧板122固定在门槛内板3靠近左后纵梁2的一侧。当加强结构1为金属材料制成时,可以通过焊接的方式将加强结构1固定。当加强结构1为非金属材料时,可以通过胶黏的方式将加强结构1固定。加强结构1固定好以后,其构造成以将门槛内板3受到的部分碰撞载荷传递至左后纵梁2,以减少横梁的受力。加强结构1固定到左后纵梁2与门槛内板3之间,与横梁形成双层结构,将碰撞载荷传递至左后纵梁2,避免门槛内板3独自受力,降低横梁的受力,提高车体侧面刚度,以保证车体在侧面碰撞中变形稳定,降低侧面碰撞侵入速度及侧面侵入量,加强碰撞中对乘员的有效保护,降低乘员受到伤害风险,提高整车安全性能。FIG. 3 is a schematic structural diagram of the reinforcing structure 1 shown in FIG. 2 . As shown in Figure 3, the reinforcement structure 1 includes a vertical plate 11 and two side plates, wherein the vertical plate 11 is a quadrangular plate structure, and the two side plates extend outward from the opposite ends of the vertical plate 11 and move toward the same The sides are bent and named as the first side panel 121 and the second side panel 122 respectively. The first side plate 121 is fixed on the side of the left rear side beam 2 close to the door sill inner panel 3 , and the second side plate 122 is fixed on the side of the door sill inner panel 3 close to the left rear side beam 2 . When the reinforcement structure 1 is made of metal material, the reinforcement structure 1 can be fixed by welding. When the reinforcement structure 1 is made of non-metallic material, the reinforcement structure 1 can be fixed by glue. After the reinforcement structure 1 is fixed, it is configured to transfer part of the collision load received by the door sill inner panel 3 to the left rear longitudinal beam 2, so as to reduce the stress on the cross beam. The reinforcement structure 1 is fixed between the left rear longitudinal beam 2 and the door sill inner panel 3, and forms a double-layer structure with the cross beam, which transmits the collision load to the left rear longitudinal beam 2, avoids the force on the door sill inner panel 3 alone, and reduces the force on the cross beam , improve the side stiffness of the car body to ensure the stable deformation of the car body in side collisions, reduce the intrusion speed and amount of side collisions, strengthen the effective protection of occupants during collisions, reduce the risk of occupants being injured, and improve the safety performance of the vehicle.
如图3所示,在本实用新型的另一实施例中,加强结构1还包括由垂直板11上与第一侧板121相邻的两端向外延伸并向同一侧弯折而成的第三侧板123和第四侧板124,第四侧板124固定于后地板5上。四个侧板在垂直板11的同一侧,加强结构1的第四侧板124固定到后地板5上,可以将部分碰撞载荷传递到后地板5上,进一步保证车体在侧面碰撞中稳定变形,降低侧面碰撞侵入速度及侧面侵入量。As shown in Fig. 3, in another embodiment of the present utility model, the reinforcement structure 1 further includes two ends of the vertical plate 11 adjacent to the first side plate 121 extending outwards and bent to the same side. The third side panel 123 and the fourth side panel 124 are fixed on the rear floor 5 . The four side plates are on the same side of the vertical plate 11, and the fourth side plate 124 of the reinforcement structure 1 is fixed to the rear floor 5, which can transmit part of the collision load to the rear floor 5, further ensuring the stable deformation of the vehicle body in side collisions , to reduce the side impact intrusion speed and side intrusion amount.
为了最大限度的防止横梁发成弯折,垂直板11与后座椅横梁平行设置。当垂直板11与横梁平行设置时,能够承受较大的弯折力。In order to prevent the beam from bending to the greatest extent, the vertical plate 11 is arranged parallel to the rear seat beam. When the vertical plate 11 is arranged parallel to the beam, it can bear a relatively large bending force.
如图3所示,相邻两个侧板之间均设有分缝口,以使相邻两个侧板相对独立。分缝口可以设置为圆形。分缝口的设置可以避免加强结构1冲压开裂。As shown in Fig. 3, a slit is provided between two adjacent side plates, so that the two adjacent side plates are relatively independent. The split opening can be set as a circle. The setting of the split opening can avoid stamping cracking of the reinforcement structure 1 .
参考图3,垂直板11上还包括至少一个加强筋13,加强筋13的一端靠近第一侧板121,其相对的另一端靠近第二侧板122。由于加强筋13的长度方向(图3箭头所示方向)与后座椅横梁的轴向方向(图2箭头所示方向)平行,可以进一步提高加强结构1的传力能力。在一个实施例中,加强筋13可以是由部分垂直板11向远离侧板的一侧凸起形成。采用此种结构的加强筋13,在增强加强结构1传力能力的同时,还能降低重量。在本实用新型的其他实施例中,加强筋13还可以为一条状结构,固定于垂直板11上。条状结构的加强筋13可以为一段钢筋或一段其他材料的制品。加强筋13可以通过焊接或胶黏的方式固定到垂直板11上。Referring to FIG. 3 , the vertical plate 11 further includes at least one reinforcing rib 13 , one end of the reinforcing rib 13 is close to the first side plate 121 , and the opposite end is close to the second side plate 122 . Since the longitudinal direction of the rib 13 (the direction indicated by the arrow in FIG. 3 ) is parallel to the axial direction of the rear seat beam (the direction indicated by the arrow in FIG. 2 ), the force transmission capacity of the reinforcement structure 1 can be further improved. In one embodiment, the reinforcing rib 13 may be formed by protruding part of the vertical plate 11 to the side away from the side plate. The reinforcement rib 13 of this structure can reduce the weight while enhancing the force transmission capacity of the reinforcement structure 1 . In other embodiments of the present utility model, the reinforcing rib 13 can also be a strip structure, fixed on the vertical plate 11 . The reinforcing bar 13 of the strip structure can be a section of steel bar or a section of other material products. The ribs 13 can be fixed to the vertical plate 11 by welding or gluing.
在本实用新型的另一实施例中,为了实现车辆轻量化,降低污染,垂直板11上设有减重孔14。通过软件模拟,在加强结构1上找到受力最小的区域,将其挖孔或减少该区域的重量,以达到减重的目的。In another embodiment of the present invention, in order to reduce the weight of the vehicle and reduce pollution, the vertical plate 11 is provided with a weight-reducing hole 14 . Through software simulation, find the area with the least stress on the reinforced structure 1, and dig holes or reduce the weight of this area to achieve the purpose of weight reduction.
为了便于安装,垂直板11上设有工艺孔15,工艺孔15可以为定位孔。In order to facilitate installation, a process hole 15 is provided on the vertical plate 11, and the process hole 15 may be a positioning hole.
该加强结构1可以一体化冲压成型,制造工艺简单,生产效率高,生产成本低。The reinforcing structure 1 can be integrally stamped and formed, has simple manufacturing process, high production efficiency and low production cost.
至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的多个示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should recognize that although a number of exemplary embodiments of the present invention have been shown and described in detail herein, they can still be used according to the present invention without departing from the spirit and scope of the present invention. Many other variations or modifications that conform to the principles of the utility model are directly determined or derived from the disclosed content of the new model. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
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