CN208033235U - A kind of necking barrel cleaner - Google Patents
A kind of necking barrel cleaner Download PDFInfo
- Publication number
- CN208033235U CN208033235U CN201721898494.5U CN201721898494U CN208033235U CN 208033235 U CN208033235 U CN 208033235U CN 201721898494 U CN201721898494 U CN 201721898494U CN 208033235 U CN208033235 U CN 208033235U
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- CN
- China
- Prior art keywords
- cleaning
- station host
- station
- host
- booster
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 claims abstract description 114
- 238000010926 purge Methods 0.000 claims abstract description 31
- 238000001914 filtration Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 239000008399 tap water Substances 0.000 claims description 5
- 235000020679 tap water Nutrition 0.000 claims description 5
- 239000003599 detergent Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 239000008213 purified water Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 9
- 238000001035 drying Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000012459 cleaning agent Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000002000 scavenging effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Abstract
A kind of necking barrel cleaner, including cleaning station host, booster station, air filtration heating system and control system；The cleaning station host is cabinet type structure, including mainframe, purge chamber, hydro-peening system and rack for cleaning, and the purge chamber is mounted in mainframe, and the hydro-peening system and rack for cleaning are arranged in purge chamber；The booster station includes five road interfaces, and booster station outlet is connected with cleaning station host, and the pressure of cleaning station host is entered for increasing medium in the interface of five road；The air filtration heating system is connected with cleaning station host, for being sent into filtered, temperature-controllable air into cleaning station host；The control system connect with cleaning station host, booster station and air filtration heating system respectively, control clean station host, booster station and air filtration heating system working condition.
Description
Technical field
The utility model is related to tool cleaning technique fields, and in particular to a kind of necking barrel cleaner.
Background technology
With hopper mixing machine and hopper turn material equipment generally using with pharmaceutical factory is production-scale is gradually expanded, hopper it
The cleaning of class Work tool will be a very important link, and the use of hopper has been in enlargement and diversification, artificial cleaning
Hopper requires have gap with modern pharmaceutical factory produce reality and GMP.For this purpose, to solve this perfectly more for multifunctional hopper cleaning function
Year unsolved problem is a kind of special equipment for being suitble to clean various material hoppers automatically.
Invention content
To overcome above-mentioned technological deficiency, the utility model to provide a kind of necking barrel cleaner.
The technical solution of the utility model is:A kind of necking barrel cleaner, including cleaning station host, booster station, air
Filtering and heating system and control system；
The cleaning station host includes mainframe, purge chamber, hydro-peening system and rack for cleaning, and the purge chamber is mounted on host
In frame, the hydro-peening system and rack for cleaning are arranged in purge chamber；
The booster station includes five road interfaces, wherein three tunnels are respectively into purified water, tap water and hot water, in addition two-way into
Recirculated water and compressed air, booster station outlet are connected with cleaning station host, enter for increasing medium in the interface of five road
Clean the pressure of station host；
The air filtration heating system with cleaning station host be connected, for clean station host in be sent into it is filtered,
The air of temperature-controllable；
The control system is connect with cleaning station host, booster station and air filtration heating system respectively, control cleaning
Station host, booster station and air filtration heating system working condition.
Further, the hydro-peening system includes surrounding cleaning sprayer, top cleaning sprayer and bottom-purge nozzle.Hydro-peening
System respectively the surrounding outer surface of hydro-peening container to be cleaned, automatically extend into hydro-peening inner surface in container to be cleaned, cooperation surrounding
Cleaning sprayer and bottom spiral nozzle clean container.
Further, the booster station includes vapour-waterpipe type heat exchanger.To heat Jie entered in cleaning station host
Matter.
Further, the booster station includes water temperature and hydraulic pressure sensor, to measure and control into cleaning station host
The water temperature and hydraulic pressure of interior cleansing medium.
Further, the booster station includes metering pump, enters cleaning station owner so that detergent to be added by metering pump
Cleansing medium in machine.
Further, the air filtration heating system includes just imitating G4, middle effect F8 and efficient H13 triple filters device.
Further, the control system is built-in with the cleaning procedure set, and the component being respectively connected is according to setting
Program works successively.
Further, further include touch screen, the touch screen and control system.
Further, it is additionally provided with entrance door on mainframe, is sealed using air bag between entrance door and purge chamber.
When work, the entrance door of cleaning station host is opened, the containers such as used mixed-hopper, turnover hopper are placed in
On rack for cleaning, then (the discharging butterfly valve being mounted on mainframe at this time will be in and open in the purge chamber in push-in cleaning station together
Open state), rack for cleaning closes the entrance door of cleaning machine afterwards in place, performs cleaning and prepares.By technological requirement setting cleaning procedure (heat
Water, cleaning solution, process water, hot wind), scavenging period and drying time, can be switched on cleaning after confirmation, you can by the journey of setting
Sequence and requirement are started to work.The outer surface of container by cleaning station surrounding nozzle carry out pressurized spray cleaning, inner surface then by
Telescopic rotary nozzle carries out pressurized spray cleaning, and bottom nozzle cleans container bottom pressurized spray.After the completion of cleaning, if
The standby drying procedure automatically into setting, after completing a whole set of program, complete machine stops.The outlet for opening cleaning machine, will put
On rack for cleaning, the release of cleaned container, it is sent into intermediate station storage, in case next production routine uses.
Compared with the prior art, the advanced point of the utility model is：
(1) electrical control controls for program, does not need manual intervention substantially.
(2) it cleans, dry charging basket function integration, it is easy to operate.
(3) thorough, noresidue impurity after cleaning is cleaned to charging basket, is avoided the easily careless carelessness of artificial cleaning and is caused charging basket
There is the drawbacks of residual impurity.
(4) charging basket is cleaned quickly, efficiently, saves a large amount of time and manpower.
(5) devise automatic control system, rack for cleaning in place after, cleaning machine entrance door is closed, and complete machine can be by setting
Program and requirement are started to work, automatically into hot-air seasoning program after cleaning container, until whole operation process is completed.
(6) use PLC control system, all operationss can be automatically performed according to program parameter set by user, on demand into
The setting of row cleaning procedure (hot water, detergent, process water, hot wind), the setting of scavenging period and drying time, and can be automatic
All program datas are printed, original record is true and reliable, meets explainable property and the trackability requirement of CGMP.
Description of the drawings
Fig. 1 is the structure composition schematic diagram of the utility model necking barrel cleaner；
Fig. 2 is the booster station structural schematic diagram of the utility model necking barrel cleaner.
Fig. 3 is the air filtration heating system structural schematic diagram of the utility model necking barrel cleaner.
Fig. 4 is the main frame structure schematic diagram of the utility model necking barrel cleaner.
Fig. 5 is purge chamber's structural schematic diagram of the utility model necking barrel cleaner.
Fig. 6 is the hydro-peening system structure diagram of the utility model necking barrel cleaner.
Fig. 7 is the rack for cleaning structural schematic diagram of the utility model necking barrel cleaner.
Wherein, 10- cleans station host, 11- mainframes, the purge chambers 12-, 121- box main bodys, 1211- entrances, 122-
Liquid collection trough, 123- wheel guards, 124- drain pipes, 125- feed liquors and exhaust outlet, 13- hydro-peening systems, the cleaning of 131- surroundings
Nozzle, the tops 132- cleaning sprayer, 133- bottom-purge nozzles, 14- rack for cleaning, 141- brackets, 142- wheels, 143- push-and-pulls
Handle, 144- pan straddles, 15- entrance doors, 16- hydraulic stems, 20- booster stations, the outlet of 21- pumping plants, 30- air filtrations add
Hot systems, 31- air pipe lines, 40- containers.
Specific implementation mode
It is right with reference to the accompanying drawings and detailed description in order to make those skilled in the art more fully understand the utility model
The utility model is described in further detail.Here it is to be noted that it in the accompanying drawings, assigning identical reference numeral to base
Component part with same or like structure and function in sheet, and will omit about their repeated description.
As shown in Figure 1, the utility model necking barrel cleaner includes cleaning station host 10, booster station 20, air filtration
Heating system 30 and control system (not shown)；
Cleaning station host 10 is cabinet type structure, including mainframe 11, purge chamber 12, hydro-peening system 13 and rack for cleaning 14, institute
Purge chamber 12 is stated in mainframe 11, the hydro-peening system 13 and rack for cleaning 14 are arranged in purge chamber 12.
As shown in Fig. 2, booster station 20 includes five road interfaces, wherein three tunnels are respectively into purified water, tap water and hot water, separately
Outer two-way is connected with cleaning station host 10, is connect for increasing by five tunnel into recirculated water and compressed air, booster station outlet 21
Medium enters the pressure of cleaning station host 10 in mouthful.
Booster station 20 further includes vapour-waterpipe type heat exchanger, to heat the medium entered in cleaning station host.
Booster station 20 further includes water temperature and hydraulic pressure sensor, to measure and control into cleaning in cleaning station host 10
The water temperature and hydraulic pressure of medium.
Booster station 20 includes metering pump, detergent to be added into clear in cleaning station host 10 by metering pump
Wash medium.
As shown in figure 3, air filtration heating system 30 is connected by air pipe line 31 with cleaning station host 10, it is used for clear
It washes and is sent into filtered, temperature-controllable air in station host 10.
Air filtration heating system 30 includes just imitating G4, middle effect F8 and efficient H13 triple filters device, and inlet air temperature is in nature
It is controllable that temperature~85 DEG C range is adjustable, and temperature accuracy reaches ± 2 DEG C.
Control system is connect with cleaning station host 10, booster station 20 and air filtration heating system 30 respectively, and control is clear
Wash station host 10, booster station 20 and air filtration heating system 30 working condition.
Control system is built-in with the cleaning procedure set, and the component being respectively connected works successively according to the set procedure.
The necking barrel cleaner of the utility model further includes touch screen, and the touch screen is connected with control system, for real
The manual intervention operation of existing cleaning procedure.
As shown in figure 4, for the structural schematic diagram of mainframe 11, the mainframe 11 includes longitudinal holding pole 111 and laterally props up
Bar 112 constitutes the double-deck frame-shaped construction, and upper layer frame-shaped construction is for installing purge chamber 12, and lower layer's frame-shaped construction is for installing hydro-peening
The part cleaning sprayer of system 13 and relevant driving motor.
As shown in figure 5, purge chamber 12 includes box main body 121, entrance 1211, purge chamber are provided in box main body 121
12 inner lowers are provided with funnelform liquid collection trough 122, for collecting the cleaning solution for cleaning necking barrel 40, in liquid
The two sides on 122 top of body collecting tank are provided with wheel guard 123, for positioning the wheel 142 below rack for cleaning 14, liquid
122 lower part of collecting tank is provided with drain pipe 124, for used cleaning solution to be discharged.The top of box main body 121 be provided with into
Liquid and exhaust outlet 125, the liquid line for accessing hydro-peening system, and for the air after drying container to be discharged.
It is additionally provided with entrance door 15 on mainframe 11, is sealed using air bag between entrance door 15 and purge chamber 12.Enter
Mouth door 15 is controlled by hydraulic stem 16 opens or closes.
As shown in fig. 6, the hydro-peening system 13 includes that surrounding cleaning sprayer 131, top cleaning sprayer 132 and bottom are clear
Wash nozzle 133.Hydro-peening system respectively the surrounding outer surface of hydro-peening container 40 to be cleaned, automatically extend into hydro-peening in container to be cleaned
Inner surface, cooperation surrounding cleaning sprayer and bottom spiral nozzle clean container.360 degree be may be implemented without dead angle row brush formula
Cleaning.
As shown in fig. 7, the structural schematic diagram of the rack for cleaning 14 for the utility model necking barrel cleaner, rack for cleaning 14 include
Bracket 141, wheel 142, push and pull bar 143 and pan straddle 144 are provided with 6 pan straddles 144, container on bracket 141
Holder 144 lives container 40 to be cleaned for adsorbing with jacking, and 141 lower part of bracket is provided with multiple wheels 142, bracket 141
Side is provided with push and pull bar 143, and rack for cleaning 14 is promoted or pulled out purge chamber 12 to be conveniently operated personnel.
As can be seen that this necking barrel cleaner, by PLC human-computer interface controls, simple gate passes in and out charging basket mode, and entrance door 15 is adopted
It is sealed with air bag, row brush formula nozzle is used cooperatively with 360 ° of rotatable cleanings, and can be to cleaning water source such as tap water, heat
Water, pure water etc. carry out measure control, and guarantee cleaning is thorough, and the energy is saved in noresidue, take up an area less, efficient.
Necking barrel cleaner is equipped with drying, cooling system, accomplishes cleaning, drying, cooling one-stop completion, reduces labour
Cost alleviates working strength.
The workflow of necking barrel cleaner is as follows：
Entrance door 15 is opened in first trip, is pushed into rack for cleaning 14, is plugged wheel guard 123, shuts entrance door 15, pressed by startup
Button, top cleaning sprayer 132 automatically extend into necking bucket, and pan straddle 144 starts to rotate；The gas control of bottom drain 124
Ball valve is opened, and cleaning machine enters working condition；
Be connected to water gas control ball valve opening, tap water pressurizes through booster pump, by the surrounding cleaning sprayer 131 of side sector,
The bottom-purge nozzle 133 of top cleaning sprayer 132, bottom spiral that top rotates automatically sprays, and 360 degree are carried out to container 40
No dead angle row brush formula cleaning.
It is connected to the closing of water gas control ball valve, hot water gas control ball valve is opened, and hot water pressurizes through booster pump, by the four of side sector
The bottom-purge nozzle 133 of top cleaning sprayer 132, bottom spiral that all cleaning sprayers 131, top rotate automatically sprays, together
When cleaning agent gas control ball valve open, cleaning agent and hot water mixing, to container 40 carry out 360 degree without dead angle row brush formula cleaning, slightly
Afterwards, cleaning agent gas control ball valve is closed, and hot water continues hydro-peening.
Then, hot water gas control ball valve is automatically closed, and pure water gas control ball valve is opened, and pure water pressurizes through booster pump, by side
The bottom-purge nozzle of top cleaning sprayer 132, bottom spiral that the surrounding cleaning sprayer 131 of face sector, top rotate automatically
133 spray, and continue to carry out 360 degree without the cleaning of dead angle row brush formula to container 40.
By the cleaning of three kinds of water, container 40 has cleaned up, and pure water gas control ball valve is closed, later drainpipe gas control ball
Valve is closed.
Hot wind cabinet wind turbine starts, and air hose gas control butterfly valve is opened, and top exhaust fan and gas control butterfly valve are also opened, and purge chamber is made
Hot wind generates convection current in 12.
Air generates clean hot-air into putting in storage via wind turbine, medium effeciency filter, heat exchanger, high efficiency particulate air filter, right
Container 40 is dried.
Later, container 40 dry after, cold-hot air door control cylinder action, hot air disperser close, cold-air flap open, air via
Wind turbine, medium effeciency filter, high efficiency particulate air filter generate clean natural wind and enter in purge chamber 12, are cooled down to container 40.
After the completion of whole flow process, cleaning machine stops, and the entrance door 15 of purge chamber 12 is opened, cleaned clean container 40
It takes out.
Each embodiment of the utility model is described above, above description is exemplary, and non-exclusive, and
And it is also not necessarily limited to disclosed each embodiment.Without departing from the scope and spirit of illustrated each embodiment, for
Many modifications and changes will be apparent from for those skilled in the art.Therefore, the guarantor of the utility model
Shield range should be subject to the protection scope in claims.
Claims (9)
1. a kind of necking barrel cleaner, it is characterised in that, including cleaning station host (10), booster station (20), air filtration add
Hot systems (30) and control system；
The cleaning station host (10) includes mainframe (11), purge chamber (12), hydro-peening system (13) and rack for cleaning (14), described
Purge chamber (12) is mounted in mainframe (11), and the hydro-peening system (13) and rack for cleaning (14) setting are in purge chamber (12)；
The booster station (20) includes five road interfaces, wherein three tunnels are respectively into purified water, tap water and hot water, in addition two-way into
Recirculated water and compressed air, booster station (20) outlet is connected with cleaning station host (10), for increasing in the interface of five road
Medium enters the pressure of cleaning station host (10)；
The air filtration heating system (30) is connected with cleaning station host (10), for being sent into warp into cleaning station host (10)
Filtering, temperature-controllable air；
The control system is connect with cleaning station host (10), booster station (20) and air filtration heating system (30) respectively,
Control cleaning station host (10), booster station (20) and air filtration heating system (30) working condition.
2. necking barrel cleaner as described in claim 1, which is characterized in that the hydro-peening system (13) includes surrounding cleaning spray
Head (131), top cleaning sprayer (132) and bottom-purge nozzle (133).
3. necking barrel cleaner as described in claim 1, which is characterized in that the booster station (20) includes vapour-waterpipe type
Heat exchanger, to heat the medium entered in cleaning station host (10).
4. necking barrel cleaner as described in claim 1, which is characterized in that the booster station (20) includes water temperature and hydraulic pressure
Sensor, to measure and control water temperature and hydraulic pressure into cleaning station host (10) interior cleansing medium.
5. necking barrel cleaner as described in claim 1, which is characterized in that booster station (20) includes metering pump, to pass through
The cleansing medium entered in cleaning station host (10) is added in detergent by metering pump.
6. necking barrel cleaner as described in claim 1, which is characterized in that the air filtration heating system (30) includes just
Imitate G4, middle effect F8 and efficient H13 triple filters device.
7. necking barrel cleaner as described in claim 1, which is characterized in that the control system is built-in with the cleaning set
Program, the component being respectively connected work successively according to the set procedure.
8. necking barrel cleaner as described in claim 1, which is characterized in that further include touch screen, the touch screen and control
System is connected, and is operated for realizing the manual intervention of cleaning procedure.
9. necking barrel cleaner as described in claim 1, which is characterized in that mainframe is additionally provided with entrance door on (11)
(15), it is sealed using air bag between entrance door (15) and purge chamber (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721898494.5U CN208033235U (en) | 2017-12-29 | 2017-12-29 | A kind of necking barrel cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721898494.5U CN208033235U (en) | 2017-12-29 | 2017-12-29 | A kind of necking barrel cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208033235U true CN208033235U (en) | 2018-11-02 |
Family
ID=63956260
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721898494.5U Active CN208033235U (en) | 2017-12-29 | 2017-12-29 | A kind of necking barrel cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208033235U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111288155A (en) * | 2020-03-19 | 2020-06-16 | 西安法士特汽车传动有限公司 | Cleaning device and cleaning method for hydraulic system of transmission |
| CN113020175A (en) * | 2021-05-08 | 2021-06-25 | 江苏神农灭菌设备股份有限公司 | Spray set in large capacity sterilization bucket washs sterilization cabinet |
-
2017
- 2017-12-29 CN CN201721898494.5U patent/CN208033235U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111288155A (en) * | 2020-03-19 | 2020-06-16 | 西安法士特汽车传动有限公司 | Cleaning device and cleaning method for hydraulic system of transmission |
| CN113020175A (en) * | 2021-05-08 | 2021-06-25 | 江苏神农灭菌设备股份有限公司 | Spray set in large capacity sterilization bucket washs sterilization cabinet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No.28 Chunfeng Road, Yichun economic and Technological Development Zone, Jiangxi Province Patentee after: Yichun Wanshen Intelligent Equipment Co.,Ltd. Address before: No.28 Chunfeng Road, Yichun economic and Technological Development Zone, Jiangxi Province Patentee before: YICHUN WANSHEN PHARMACEUTICAL MACHINERY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |