CN208024464U - A ventilation and noise reduction system for a diesel generator set - Google Patents
A ventilation and noise reduction system for a diesel generator set Download PDFInfo
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- CN208024464U CN208024464U CN201820474500.2U CN201820474500U CN208024464U CN 208024464 U CN208024464 U CN 208024464U CN 201820474500 U CN201820474500 U CN 201820474500U CN 208024464 U CN208024464 U CN 208024464U
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- 238000009423 ventilation Methods 0.000 title claims abstract description 23
- 238000009413 insulation Methods 0.000 claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000017525 heat dissipation Effects 0.000 claims abstract description 5
- 230000003584 silencer Effects 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 13
- 239000010959 steel Substances 0.000 claims description 13
- 239000011324 bead Substances 0.000 claims description 9
- 239000000498 cooling water Substances 0.000 claims description 9
- 230000008030 elimination Effects 0.000 claims description 8
- 238000003379 elimination reaction Methods 0.000 claims description 8
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 3
- 230000030279 gene silencing Effects 0.000 claims 2
- 230000001629 suppression Effects 0.000 claims 1
- 239000002184 metal Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 3
- 230000005855 radiation Effects 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及发电机消音降噪领域,特别涉及一种柴油发电机组的通风消音系统。The utility model relates to the field of noise reduction for generators, in particular to a ventilation and noise reduction system for a diesel generator set.
背景技术Background technique
目前由于需电量大增,供电上常常无法适应,柴油发电机组广泛应用在港口、工厂、企业、酒店、居民区、矿井、隧道中为用户提供应急或常规的电力供应,为了保证发电机组的使用安全,发电机组机房是以独立机房方式设置。由于发电机组功率较大,产生的震动和噪音也较大,以前的机房只是简单的用铁板或木板或水泥混凝土做成,只能起到遮蔽风雨的效果,无法隔绝或削弱发电机组工作时所产生的震动和噪音。发电机组在运作的时候发出的噪声很大,噪声除了伴随发电机排放的废气传出以外,还会通过柴油发电机组的通风系统传出机房,在噪声污染日益严重的社会现状下,必须对柴油发电机组的通风系统进行消音设计。At present, due to the large increase in electricity demand, the power supply is often unable to adapt. Diesel generator sets are widely used in ports, factories, enterprises, hotels, residential areas, mines, and tunnels to provide users with emergency or conventional power supply. In order to ensure the use of generator sets Safety, the generator set machine room is set up as an independent machine room. Due to the large power of the generator set, the vibration and noise generated are also relatively large. The previous machine room was simply made of iron or wood or cement concrete, which can only play a role in shielding the wind and rain, and cannot isolate or weaken the working time of the generator set. resulting vibration and noise. The generator set emits a lot of noise when it is in operation. In addition to the exhaust gas emitted by the generator, the noise will also be transmitted out of the machine room through the ventilation system of the diesel generator set. Under the social status quo of increasingly serious noise pollution, diesel must be treated The ventilation system of the generator set is designed for noise reduction.
实用新型内容Utility model content
本实用新型解决的技术问题是针对上述现有技术中存在的缺陷,提供一种柴油发电机组的通风消音系统,以解决上述背景技术中提出的问题。The technical problem to be solved by the utility model is to provide a ventilation and noise reduction system for a diesel generator set to solve the problems raised in the above-mentioned background technology in view of the defects in the above-mentioned prior art.
为解决上述技术问题,本实用新型采取的技术方案如下:一种柴油发电机组的通风消音系统,包括隔音机房、发电机组和通风装置,所述通风装置包括与隔音机房的进风井连接的进风机构、与隔音机房排风井连接的排风机构,所述进风机构和排风机构相对设置在发电机组的两侧;所述排风机构与发电机组的散热水箱连接,所述排风机构包括设置在排风井内的排风消音箱、设置在发电机组的散热水箱与排风消音箱之间的排风管;所述排风管和散热水箱的出风口之间设置有软接管;所述排风消音箱由固定架以及并排插设在固定架上的多个吸音板组成,所述吸音板沿垂直排风管的排风方向设置;所述吸音板包括由金属筛网组成的壳体、设置在壳体内的吸音层以及包裹在壳体外侧的防尘套。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is as follows: a ventilation and noise reduction system for a diesel generator set, including a sound-proof machine room, a generator set and a ventilation device, and the ventilation device includes a ventilation shaft connected to the sound-proof machine room. Wind mechanism, an exhaust mechanism connected with the exhaust shaft of the soundproof machine room, the air inlet mechanism and the exhaust mechanism are relatively arranged on both sides of the generating set; the exhaust mechanism is connected with the cooling water tank of the generating set, and the exhaust The mechanism includes an exhaust air silencer box arranged in the exhaust shaft, an exhaust pipe arranged between the heat dissipation water tank of the generator set and the exhaust air silencer sound box; a flexible connecting pipe is arranged between the exhaust pipe and the air outlet of the heat dissipation water tank; The exhaust and silencer box is composed of a fixed frame and a plurality of sound-absorbing panels inserted side by side on the fixed frame, and the sound-absorbing panels are arranged along the exhaust direction of the vertical exhaust pipe; the sound-absorbing panels include metal screens The casing, the sound-absorbing layer arranged in the casing and the dustproof cover wrapped outside the casing.
作为对上述技术方案的进一步阐述:As a further elaboration to the above-mentioned technical scheme:
在上述技术方案中,所述进风机构包括设置在进风井内的进风消音箱,所述隔音机房开制有通向进风消音箱的进风口,所述进风口设置有调节进风量的进风百叶窗;所述进风消音箱包括多个消音板以及将多个消音板并排固定在进风井内的支撑架,所述消音板平行于进风口的进风方向设置。In the above technical solution, the air intake mechanism includes an air intake silencer box arranged in the air intake shaft, and the sound insulation machine room is opened with an air inlet leading to the air intake silencer box, and the air intake is provided with a device for adjusting the air intake volume. Air inlet louvers; the air inlet muffler box includes a plurality of mufflers and a support frame for fixing the mufflers side by side in the air inlet shaft, and the mufflers are arranged parallel to the air inlet direction of the air inlet.
在上述技术方案中,所述隔音机房开制有通向排风消音箱的排风口,所述排风管固定在排风口处;所述排风管呈四棱台状,所述排风管靠近排风口的一端的管口面积大于靠近散热水箱出风口一端的管口面积。In the above technical solution, the soundproof machine room is opened with an exhaust port leading to the exhaust sound box, and the exhaust pipe is fixed at the exhaust port; the exhaust pipe is in the shape of a square platform, and the exhaust The nozzle area of the end of the air duct near the air exhaust port is greater than the nozzle area of the end near the air outlet of the cooling water tank.
在上述技术方案中,所述排风管和软接管之间设置有角钢法兰,所述软接管的一端套设在角钢法兰的一端;所述角钢法兰和软接管之间设置有固定组件,所述固定组件由拉钉和压条组成,所述压条套设在软接管外侧,所述拉钉的两端分别与角钢法兰、压条固接,所述软接管通过拉钉固定在压条和角钢法兰之间。In the above technical solution, an angle steel flange is provided between the exhaust pipe and the flexible pipe, and one end of the flexible pipe is sleeved on one end of the angle steel flange; Assemblies, the fixed assembly is composed of a pull nail and a bead, and the bead is set on the outside of the flexible pipe. and angle steel flanges.
在上述技术方案中,所述软接管为帆布管或隔音毡管。In the above technical solution, the soft connecting pipe is a canvas pipe or a sound insulation felt pipe.
在上述技术方案中,所述吸音层为防火的玻璃吸音棉层。In the above technical solution, the sound-absorbing layer is a fireproof glass sound-absorbing cotton layer.
在上述技术方案中,所述防尘套为玻璃纤维布套。In the above technical solution, the dustproof cover is a glass fiber cloth cover.
与现有技术相比,本实用新型的有益效果在于:本实用新型发电机组的噪音通过进风消音箱和排风消音箱进行消音,避免噪音从进风井和排风井中传递出去,提高发电机组的隔音降噪的性能;吸音板上的防尘套可以阻挡空气中的粉尘,使得通过排风消音箱排出的空气中的粉尘颗粒含量降低,提高排出的空气质量;每个吸音板单独套有防尘套,在使用一段时间后,防尘套可以快速的拆下进行清洗,提高清洗检修的效率,保证吸音层的清洁,使得吸音层的吸音性能可以保持稳定,同时保证排风量不会降低;通过隔音毡缝制的软接管吸收一部分噪音,进一步提高隔音降噪的性能。Compared with the prior art, the beneficial effect of the utility model is that the noise of the generator set of the utility model is silenced through the air inlet and exhaust silencer boxes, so as to prevent the noise from being transmitted from the air inlet shaft and the exhaust shaft, and improve the power generation efficiency. The sound insulation and noise reduction performance of the unit; the dust cover on the sound-absorbing panel can block the dust in the air, so that the content of dust particles in the air discharged through the exhaust silencer can be reduced, and the quality of the discharged air can be improved; each sound-absorbing panel is covered separately With a dust cover, after a period of use, the dust cover can be quickly removed for cleaning, improving the efficiency of cleaning and maintenance, ensuring the cleanliness of the sound-absorbing layer, so that the sound-absorbing performance of the sound-absorbing layer can be kept stable, while ensuring that the exhaust air volume is not It will be reduced; the soft joint sewn by the sound insulation felt absorbs part of the noise, further improving the performance of sound insulation and noise reduction.
附图说明Description of drawings
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是排风机构部分结构示意图;Fig. 2 is a schematic diagram of the partial structure of the exhaust mechanism;
图3是进风消音箱或排风消音箱的结构示意图;Fig. 3 is a schematic structural view of the air inlet sound elimination sound box or the exhaust air sound elimination sound box;
图4是吸音板结构示意图。Fig. 4 is a schematic diagram of the structure of the sound-absorbing panel.
图中:1、发电机组;11、散热水箱;2、隔音机房;21、进风井;22、进风百叶窗;23、进风口;24、排风井;25、排风口;3、进风消音箱;4、排风消音箱;41、固定架;42、吸音板;421、吸音层;422、壳体;423、防尘套;5、排风管;6、软接管;7、角钢法兰;81、压条;82、拉钉。In the figure: 1. Generator set; 11. Cooling water tank; 2. Soundproof machine room; 21. Air intake shaft; 22. Air intake shutter; 23. Air intake; 24. Exhaust shaft; Wind elimination sound box; 4, exhaust air elimination sound box; 41, fixed frame; 42, sound-absorbing board; 421, sound-absorbing layer; 422, shell; 423, dust cover; 5, exhaust pipe; Angle steel flange; 81, bead; 82, pull nail.
具体实施方式Detailed ways
下面结合附图1至附图4对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing 1 to accompanying drawing 4 the utility model is described in further detail.
通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“若干个”、“多个”的含义是两个或两个以上,除非另有明确具体的限定。在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。The embodiments described by referring to the figures are exemplary and are intended to explain the present application and should not be construed as limiting the present application. In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation or position indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of this application, "several" and "plurality" mean two or more, unless otherwise specifically defined. In this application, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations. In this application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "below" and "under" the first feature to the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature has a lower horizontal height than the second feature.
如图1-4所示,一种柴油发电机组的通风消音系统,包括隔音机房2、发电机组1和通风装置,通风装置包括与隔音机房2的进风井21连接的进风机构、与隔音机房2排风井24连接的排风机构,进风机构和排风机构相对设置在发电机组1的两侧;排风机构与发电机组1的散热水箱11连接,排风机构包括设置在排风井24内的排风消音箱4、设置在发电机组1的散热水箱11与排风消音箱4之间的排风管5;排风管5和散热水箱11的出风口之间设置有软接管6;排风消音箱4由固定架41以及并排插设在固定架41上的多个吸音板42组成,吸音板42沿垂直排风管5的排风方向设置;吸音板42包括由金属筛网组成的壳体422、设置在壳体422内的吸音层421以及包裹在壳体422外侧的防尘套423。As shown in Figures 1-4, a ventilation and noise reduction system for a diesel generator set includes a soundproof machine room 2, a generator set 1, and a ventilation device. The ventilation device includes an air intake mechanism connected to the air inlet shaft 21 of the soundproof machine room The exhaust mechanism connected to the exhaust shaft 24 of the machine room 2, the air intake mechanism and the exhaust mechanism are relatively arranged on both sides of the generator set 1; the exhaust mechanism is connected to the cooling water tank 11 of the generator set 1, and the exhaust mechanism includes The exhaust sound box 4 in the well 24, the exhaust pipe 5 arranged between the cooling water tank 11 of the generator set 1 and the exhaust sound box 4; a soft connecting pipe is arranged between the exhaust pipe 5 and the air outlet of the cooling water tank 11 6. The exhaust and silencer box 4 is composed of a fixed frame 41 and a plurality of sound-absorbing panels 42 inserted side by side on the fixed frame 41. The sound-absorbing panels 42 are arranged along the exhaust direction of the vertical exhaust pipe 5; the sound-absorbing panels 42 are composed of metal screens. A shell 422 composed of mesh, a sound-absorbing layer 421 disposed inside the shell 422 , and a dust jacket 423 wrapped outside the shell 422 .
如图3-4所示,进风机构包括设置在进风井21内的进风消音箱3,隔音机房2开制有通向进风消音箱3的进风口23,进风口23设置有调节进风量的进风百叶窗22;进风消音箱3包括多个消音板以及将多个消音板并排固定在进风井21内的支撑架,消音板平行于进风口23的进风方向设置。其中,消音板的结构和吸音板42的结构相同As shown in Fig. 3-4, the air intake mechanism includes an air intake silencer box 3 arranged in the air intake shaft 21, and the sound insulation machine room 2 is opened with an air inlet 23 leading to the air intake silencer box 3, and the air intake 23 is provided with an adjustable The air intake louver 22 of the air intake volume; the air intake muffler box 3 includes a plurality of mufflers and a support frame that a plurality of mufflers are fixed side by side in the air inlet shaft 21 , and the mufflers are arranged parallel to the air inlet direction of the air inlet 23 . Wherein, the structure of the sound absorbing plate is the same as that of the sound absorbing plate 42
隔音机房2开制有通向排风消音箱4的排风口25,排风管5固定在排风口25处;排风管5呈四棱台状,排风管5靠近排风口25的一端的管口面积大于靠近散热水箱11出风口一端的管口面积。The soundproof machine room 2 has an exhaust outlet 25 leading to the exhaust sound box 4, and the exhaust pipe 5 is fixed at the exhaust outlet 25; The nozzle area of one end is greater than the nozzle area near the cooling water tank 11 air outlet one end.
如图2所示,排风管5和软接管6之间设置有角钢法兰7,软接管6的一端套设在角钢法兰7的一端;角钢法兰7和软接管6之间设置有固定组件,固定组件由拉钉82和压条81组成,压条81套设在软接管6外侧,拉钉82的两端分别与角钢法兰7、压条81固接,软接管6通过拉钉82固定在压条81和角钢法兰7之间。通过软接管6避免发电机组1的震动传递到隔音机房2的墙体上,通过固定组件和角钢法兰7保证频繁震动的软接管6可以稳固的连接在排风管5的一端。As shown in Figure 2, an angle steel flange 7 is set between the exhaust pipe 5 and the soft joint 6, and one end of the soft joint 6 is sleeved on one end of the angle steel flange 7; Fixing assembly, the fixing assembly is composed of pull nails 82 and bead 81, the bead 81 is sleeved on the outside of the flexible joint 6, the two ends of the pull rivet 82 are fixedly connected with the angle steel flange 7 and the bead 81 respectively, and the flexible joint 6 is fixed by the pull rivet 82 Between the bead 81 and the angle steel flange 7 . The vibration of the generator set 1 is prevented from being transmitted to the wall of the soundproof machine room 2 through the flexible joint 6, and the flexible joint 6, which frequently vibrates, can be firmly connected to one end of the exhaust pipe 5 through the fixing assembly and the angle steel flange 7.
软接管6为隔音毡缝制的软接管6。吸音层421为防火的玻璃吸音棉层。防尘套423为玻璃纤维布套。The soft connection 6 is a soft connection 6 made of sound insulation felt. The sound-absorbing layer 421 is a fireproof glass sound-absorbing cotton layer. The dustproof cover 423 is a glass fiber cloth cover.
发电机组1的噪音通过进风消音箱3和排风消音箱4进行消音,避免噪音从进风井21和排风井24中传递出去,提高发电机组1的隔音降噪;吸音板42上的防尘套423可以阻挡空气中的粉尘,使得通过排风消音箱4排出的空气中的粉尘颗粒含量降低,提高排出的空气质量;每个吸音板42单独套有防尘套423,在使用一段时间后,可以快速的将防尘套423拆下进行清洗,提高清洗检修的效率,保证吸音层421的清洁,使得吸音层421的吸音性能可以保持稳定,同时保证排风量不会降低;通过隔音毡缝制的软接管6吸收一部分噪音,提高隔音降噪的性能。The noise of generator set 1 is muffled by the air inlet silencer box 3 and the exhaust wind silencer box 4, so as to avoid the noise from passing out from the air inlet shaft 21 and the exhaust shaft 24, so as to improve the sound insulation and noise reduction of the generator set 1; The dust-proof cover 423 can block the dust in the air, so that the content of dust particles in the air discharged by the exhaust air silencer box 4 is reduced, and the quality of the discharged air is improved; each sound-absorbing panel 42 is separately covered with a dust-proof cover 423. After a period of time, the dust cover 423 can be quickly removed for cleaning, improving the efficiency of cleaning and maintenance, ensuring the cleanliness of the sound-absorbing layer 421, so that the sound-absorbing performance of the sound-absorbing layer 421 can be kept stable, while ensuring that the exhaust air volume will not decrease; The soft joint 6 made of sound insulation felt absorbs part of the noise and improves the performance of sound insulation and noise reduction.
以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not any limitation to the technical scope of the present utility model, and any modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model still belong to the scope of the technical solution of the present utility model.
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