CN208016896U - A kind of offal saccharification cabinet - Google Patents
A kind of offal saccharification cabinet Download PDFInfo
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- CN208016896U CN208016896U CN201820343871.7U CN201820343871U CN208016896U CN 208016896 U CN208016896 U CN 208016896U CN 201820343871 U CN201820343871 U CN 201820343871U CN 208016896 U CN208016896 U CN 208016896U
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- offal
- steam
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- saccharification
- tank body
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Abstract
The utility model discloses a kind of offal saccharification cabinet, it is a closed tank device, offal memory capacity 1000 --- 4000kg, tank body outside is with the temperature regulating device and insulating layer using steam, the steam used injection heating device may be selected in interior design, and in bottom with vibrations drawing mechanism.Offal saccharification cabinet can realize offal in enclosures, enclosed storage under the conditions of certain temperature (50 DEG C -150 DEG C) and certain humidity (60% -100%) pressure (normal pressure -0.2mpa), starch and the polysaccharide mass degradation contained by offal is set to be converted into low molecular sugar, to promote the cut stem quality that offal processes, increase sweet felling in stem combustion process, and reduces the steam consumption in tobacco peduncle processing course.
Description
Technical field
The utility model is related to a kind of offal saccharification cabinets.
Background technology
In Cigarette processing industry primary processing line, in cabo processing technique, there are no under sealing condition, certain
The equipment and technique of saccharification processing are carried out under temperature and humidity pressure condition to offal.Therefore tobacco stalk quality generally improves bad.
The main component of offal includes cellulose, lignin, pectic substance and starch, this moieties burns in cigarette to be aspirated
In the process, fragrance will not be provided substantially, mainly generate irritation, the remaining bitter taste of xylon gas and oral cavity and stagnant tongue sense.
Recently, as high-grade cigarette increases stem dosage, cost needs are reduced, cut stem quality is ground and proposes higher need
It asks.Improve cut stem quality, needs that offal itself chemical composition composition is combined to consider.Starch, cellulose under given conditions, all
Fragrance matter can be converted into.Therefore cut stem quality is promoted to need to be placed on starch, consider in cellulose conversion.Everybody is gradual at present
Recognize that it is to make good use of offal ingredient itself to promote the more effective approach of cut stem quality, is converted into itself chemical composition in offal more
Valuable flavor component is more valuable using offal, promotes cut stem quality, related process personnel largely grind
Study carefully.
By we have discovered that, offal stores under certain temperature, humidity, pressure condition, and starch material can in offal
Degradation forms the small molecular sugars substance such as monosaccharide, and after processing tobacco stalks into stalk silk, small molecular sugar substance can during burning and sucking
Sweet felling is generated, and reduces the process that burns and sucks and generates irritation, the remaining bitter taste of xylon gas and oral cavity and stagnant tongue sense, promotes stalk
Silk igniting and sucking quality.
In current existing offal Treatment technique for processing, there are no a kind of equipment, can be in certain temperature and humidity stress
Under the conditions of, storage is sealed to offal, and carry out the equipment and technique of saccharification processing to offal in storing process.
Utility model content
The purpose of this utility model is to provide one kind and can be carried out to offal close under certain temperature and humidity stress conditions
It seals storage up for safekeeping, and carries out the offal saccharification cabinet of saccharification processing to offal in storing process.
In order to solve the above-mentioned technical problem, the technical solution of the utility model is：A kind of offal saccharification cabinet, including tank body,
And insulation cover on tank body top, for sealed shell of tank is set, and be arranged it is in tank body lower part, be used for steam-heated steam
Heating part, and vibrations drawing mechanism below steam heating part, for discharging is set.The vibrations drawing mechanism includes soft
Attachment device and shock electric machine, soft connection device use the leather of PE polyethylene materials, shock electric machine that can select exciting power
For 0.45kW, the MVE series of high-frequency shock electric machines of exciting force 7.8kN.The steam heating part is by steam stop, filter,
Flow adjusting valve for steam is constituted, and can adjust steam emitted dose according to in-cabinet temperature, humidity etc., steam source is now used by factory
Saturated vapor provides.
Preferably, being provided with exhaust apparatus in the middle part of the insulation cover.
Preferably, being provided with more than one steam jetting hole on the steam heating part.
Preferably, the tank body is heat preservation asbestos tank body.
Preferably, equipment is with thermocouple sensor, shock electric machine, flow adjusting valve for steam, and with sleeving temperature, wet
Degree, pressure feedback control system.
Compared with prior art, the utility model has the beneficial effects that：Stalk designed by the utility model is saccharified cabinet, can be with
It realizes under enclosed environment, storage is sealed to offal, and certain temperature, pressure, humidity can be kept to offal in inside.Institute
The heat source and humidification medium used is saturated vapor.Saturated vapour pressure is 0.1-1.0mpa, 120-180 DEG C of vapor (steam) temperature.It should
Equipment is under sealed pressure pressure ring border, and under the conditions of certain temperature, the moisture energy Quick uniform of offal permeates.Cell tissue is able to
Softening, the expansion of offal cell tissue are conducive to improve downstream process pressure stalk effect, promote the service life of tobacco stem flattener.Be conducive to
The stem uniformity is cut in raising, while terrier can promote the macromolecular substances such as sugar, pectin, lignin in offal under the high temperature conditions
Degradation promotes stem organoleptic quality, creates conditions to improve the use ratio of stem in the product.Meanwhile the technique can be with
It reduces offal production process Online storage device, reduce technical process energy consumption.
Description of the drawings
Fig. 1 is the schematic diagram of the offal saccharification cabinet of the utility model；
Fig. 2 is the flow diagram of the offal saccharification cabinet first way of the utility model；
Fig. 3 is the flow diagram of the offal saccharification cabinet second way of the utility model.
Specific implementation mode
In the present embodiment, it should be noted that relational terms such as first and second and the like are used merely to one
A entity or operation with another entity or operate distinguish, without necessarily requiring or implying these entities or operation it
Between there are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or setting
Standby intrinsic element.
In addition, the connection between component or fixed form if not otherwise specified in this embodiment, connection or solid
Determine mode can be fixed by bolt commonly used in the prior art or pin fix or axis pin connection etc. modes, therefore, this
It is no longer described in detail in embodiment.
The cabinet as shown in fig.1, a kind of offal is saccharified, including tank body 1, and be arranged it is on 1 top of tank body, be used for sealed shell of tank
1 insulation cover 2, and be arranged it is in 1 lower part of tank body, be used for steam-heated steam heating part 3, and be arranged in steam heating part 3
Lower section, vibrations drawing mechanism 4 for discharging.The vibrations drawing mechanism 4 includes soft connection device 40 and shock electric machine 41,
For soft connection device 40 using the leather of PE polyethylene materials, it is 0.45kW, exciting force that shock electric machine 41, which can select exciting power,
The MVE series of high-frequency shock electric machines of 7.8kN.The steam heating part 3 is by steam stop 30, filter 31, steam flow control
Valve 32 processed is constituted, the steam stop 30, filter 31, and flow adjusting valve for steam 32 is sequentially connected, can be according to warm in cabinet
Degree, humidity etc. adjust steam emitted dose, and steam source is provided by the saturated vapor that factory now uses.On the steam heating part 3
It is provided with more than one steam jetting hole 35.2 middle part of the insulation cover is provided with exhaust apparatus 20.
Flow adjusting valve for steam 32 is also associated with thermocouple sensor 33, and with sleeving temperature, humidity, pressure feedback control
System 34 (PLC), belongs to the prior art, this will not be detailed here.
Offal saccharification cabinet is a closed tank device, offal memory capacity 1000 --- 4000kg, outside tank body
With the temperature regulating device and insulating layer for using steam, the steam used injection heating device may be selected in interior design, and in bottom
With vibrations drawing mechanism.Offal is 50 DEG C -150 DEG C in the temperature range of storage inside, and humidity range is 60% -
100%, pressure range normal pressure -0.2mpa.
Its principle：The storage that offal is carried out under closed hot and humid environment, makes offal be saccharified, removal stem wood
The miscellaneous gas of matter, highlights stem fragrance.Required quantity of steam is calculated by temperature, humidity, pressure sensor feedback in storage process,
And it is adjusted by flow adjusting valve for steam.
Offal saccharification cabinet making material includes stainless steel plate, heat preservation asbestos, common iron, and equipment is sensed with thermocouple
Device, flow adjusting valve for steam, and with sleeving temperature, humidity, pressure feedback control system.
The saccharification cabinet is applied in production of cigarettes, the stalk processing procedure of throwing.It is applied to stalk treatment process in production procedure
Flow, the flow of application can there are two types of modes, as shown in Figures 2 and 3.
It is to make good use of offal ingredient itself to promote the more effective approach of cut stem quality, itself starch material substance in offal
Conversion degradation forms the small molecules such as monosaccharide, and sweet felling can be generated during so that stem is burnt and sucked, and reduces the process that burns and sucks and generate stimulation
Property, the remaining bitter taste of xylon gas and oral cavity and stagnant tongue sense, promote stem igniting and sucking quality.Technology to be solved in the utility model
Problem is in current existing offal Treatment technique for processing, and there are no a kind of equipment, can be in certain temperature and humidity stress item
Under part, storage is sealed to offal, and carry out the equipment and technique of saccharification processing to offal in storing process.
So that offal is carried out saccharification conversion under suitable conditions, itself starch material substance conversion degradation in offal is formed
The small molecules such as monosaccharide can generate sweet felling during so that stem is burnt and sucked, and reduce the process that burns and sucks and generate irritation, xylon gas, with
And the remaining bitter taste in oral cavity and stagnant tongue sense, promote stem igniting and sucking quality.
Make offal under suitable storage condition to provide a kind of offal saccharification treatment process by offal saccharification cabinet application
It is saccharified, cut stem quality can be obviously improved compared to present process flow, reduce equipment investment, floor space, operation steam disappear
Consumption.
Above description is only a specific implementation of the present invention, but the scope of protection of the utility model is not limited to
In this, any change or replacement expected without creative work should be covered within the scope of the utility model.
Claims (4)
- The cabinet 1. a kind of offal is saccharified, it is characterised in that：Including tank body, and guarantor on tank body top, for sealed shell of tank is set Temperature lid, and be arranged it is in tank body lower part, be used for steam-heated steam heating part, and be arranged it is below steam heating part, use In the vibrations drawing mechanism of discharging；The steam heating part is made of steam stop, filter and flow adjusting valve for steam；Institute It includes soft connection device and shock electric machine to state vibrations drawing mechanism.
- The cabinet 2. offal according to claim 1 is saccharified, it is characterised in that：It is provided with exhaust apparatus in the middle part of the insulation cover.
- The cabinet 3. offal according to claim 1 is saccharified, it is characterised in that：It is provided with more than one on the steam heating part Steam jetting hole.
- The cabinet 4. offal according to claim 1 is saccharified, it is characterised in that：The tank body is heat preservation asbestos tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820343871.7U CN208016896U (en) | 2018-03-14 | 2018-03-14 | A kind of offal saccharification cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820343871.7U CN208016896U (en) | 2018-03-14 | 2018-03-14 | A kind of offal saccharification cabinet |
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| Publication Number | Publication Date |
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| CN208016896U true CN208016896U (en) | 2018-10-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820343871.7U Active CN208016896U (en) | 2018-03-14 | 2018-03-14 | A kind of offal saccharification cabinet |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108272127A (en) * | 2018-03-14 | 2018-07-13 | 红云红河烟草(集团)有限责任公司 | A kind of offal saccharification cabinet |
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2018
- 2018-03-14 CN CN201820343871.7U patent/CN208016896U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108272127A (en) * | 2018-03-14 | 2018-07-13 | 红云红河烟草(集团)有限责任公司 | A kind of offal saccharification cabinet |
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