CN208006115U - The universal tooling of end cover of filter element injecting glue limit for height - Google Patents
The universal tooling of end cover of filter element injecting glue limit for height Download PDFInfo
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- CN208006115U CN208006115U CN201820248335.9U CN201820248335U CN208006115U CN 208006115 U CN208006115 U CN 208006115U CN 201820248335 U CN201820248335 U CN 201820248335U CN 208006115 U CN208006115 U CN 208006115U
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Abstract
The utility model is related to a kind of universal toolings of end cover of filter element injecting glue limit for height, including bottom plate, positioning pin, rear position margining plate, two quick clip assemblies, the different limit for height pressing plate of multiple diameters and multiple removable insole pieces for adjusting rear position margining plate and quick clip assembly height, multigroup dowel hole for positioning different radii mold is provided on bottom plate, it is provided with rear position margining plate slideway on bottom plate and two quickly press from both sides slideway, quick clip assembly is made of pedestal and quick folder, threaded hole is provided on pedestal, quick clip assembly is fitted to by the threaded hole of screw and pedestal on quickly folder slideway, rear position margining plate is by longitudinal plate and for being constituted with the lateral cover board of limit for height pressing plate sliding contact, threaded hole is provided in longitudinal plate, rear position margining plate is fitted to by the threaded hole of screw and longitudinal plate on rear position margining plate slideway.The utility model can be suitably used for various outer diameters it is of different sizes, height different safety filter element PU upper end covers production, it is cost-effective, convenient to use, improve production efficiency.
Description
Technical field
The utility model is related to a kind of toolings, the more particularly to a kind of universal tooling of filter core upper end cover PU injecting glue limits for height.
Background technology
Safety filter element upper end cover belongs to PU glue material matter, is molded by injecting glue process, and the height dimension of same product requires system
One, end face requires smooth.In safety filter element upper end cover PU injecting glue processes, PU injecting glues molding die can only limit the bottom surface of PU glue
It is smooth with the molding of inside and outside circle circumferential surface, it cannot limit the height of PU glue, and PU glue is free foaming molding, in foamed forming process
PU sizing materials can be flowed toward the vacancy of no obstruction, clamp PU injecting glues molding die by limit for height tooling to control upper end cover PU glue
Highly.Different product(Kind)Safety filter element upper end cover outer diameter size and height dimension it is all different, but existing limit for height tooling
Positioning can only be coordinated to realize that upper end cover limit for height, tooling can not be common to other kinds with the PU injecting glue molding dies of single variety;
The outer diameter of upper end cover or height are different, then need to manufacture different positioning, different height a variety of toolings, that there are manufacturing costs is high,
Take up an area greatly, production and application, replacement or carrying labor intensity are big, time-consuming more, the problems such as waiting inconvenient for operation.
Invention content
The technical problems to be solved in the utility model is:A kind of universal tooling of end cover of filter element injecting glue limit for height, the work are provided
Dress can be suitably used for that various outer diameters are of different sizes, production of the different safety filter element PU upper end covers of height, and convenient to use, carry
High production efficiency, solves the above-mentioned problems of the prior art.
Solving the technical solution of above-mentioned technical problem is:A kind of universal tooling of end cover of filter element injecting glue limit for height, feature exist
In:Including the different limit for height pressing plate of bottom plate, positioning pin, rear position margining plate, two quick clip assemblies, multiple diameters and multiple for adjusting
The removable insole pieces of rear position margining plate and quick clip assembly height are saved, are provided on the bottom plate multigroup for positioning different radii mold
Dowel hole, every group of dowel hole include at least two dowel hole, and rear position margining plate slideway is provided on the bottom plate and two quick
Slideway is pressed from both sides, the limit for height pressing plate is the circular ring structure being made of two semicircle ring flat-plates, and the quick clip assembly is by pedestal and to consolidate
Be scheduled on the quick folder composition for compressing limit for height pressing plate on pedestal, be provided with threaded hole on pedestal, quick clip assembly by screw and
The threaded hole of pedestal is fitted on quickly folder slideway, and the rear position margining plate is by longitudinal plate and for being slided with limit for height pressing plate
The lateral cover board of contact is constituted, and threaded hole is provided in longitudinal plate, and rear position margining plate is pacified by screw and the cooperation of the threaded hole of longitudinal plate
On rear position margining plate slideway.
The pedestal of the quick clip assembly is cylinder, and the longitudinal plate of rear position margining plate is cuboid, the removable insole pieces packet
It includes for padding the circular shaped motion gasket with open slot being placed below quick clip assembly pedestal and is placed on rear position margining plate for padding
Longitudinal plate below the rectangular removable insole pieces with U-lag.
The bottom end of the bottom plate is also equipped with foot pad.
Every group of dowel hole includes 2 dowel holes, and the circular arc distance between 2 dowel holes is outside the mold of its positioning
/ 5th of circumference are to the circular arc distance between one third.
Due to the adoption of the above technical scheme, the utility model has the advantages that:
1, the utility model is versatile.By the sliding of quick clip assembly, rear position margining plate in corresponding slideway, make quickly
Clip assembly, rear position margining plate can compress the limit for height pressing plate on various outer diameter PU injecting glue molding dies, pass through regulates alignment pin
It can ensure that safety filter element upper end cover PU injecting glues molding die and three null circles where two quick clip assembly, rear position margining plates are same
The heart meets the mold positioning of different sizes of safety filter element upper end cover outer diameter;By in quick clip assembly, the increase of rear position margining plate bottom end
Or removable insole pieces are reduced the crush pad of quick clip assembly, rear position margining plate is raised and lowered, make quick clip assembly, rear position margining plate
The limit for height pressing plate on different height PU injecting glue molding dies can be compressed, the safety filter element upper end cover limit of different height is suitble to
It is high and flatten its end face(Ensure the smooth of its end face).Therefore the utility model can be suitably used for various outer diameters it is of different sizes, height
The production of different safety filter element PU upper end covers.
2, manufacturing cost is reduced.One universal fixture of the utility model is instead of the different list of original all size, height
The special tooling of one kind, tooling type, quantity are reduced, and manufacturing cost substantially reduces, and reduce accounting for for production and storage
Ground area.
3, during production and application, work easy to operate, to reduce replacement, carry different size tooling is adjusted
Make, process is reduced, easy to operate so that production efficiency is also greatly improved.
In the following, in conjunction with the accompanying drawings and embodiments to the technology of the universal tooling of end cover of filter element injecting glue limit for height of the utility model spy
Sign is further described.
Description of the drawings
Fig. 1:The universal tooling usage state diagram of end cover of filter element injecting glue limit for height of the utility model.
Fig. 2:The vertical view of Fig. 1.
Fig. 3:The bottom plate front view of the utility model(Office is cutd open).
Fig. 4:The bottom plate vertical view of the utility model.
Fig. 5:The semicircle ring flat-plates front view of the utility model.
Fig. 6:The semicircle ring flat-plates vertical view of the utility model.
Fig. 7:The quick clip assembly structural schematic diagram of the utility model.
Fig. 8:The schematic diagram of base structure of the quick clip assembly of the utility model.
Fig. 9:The locating pin structure schematic diagram of the utility model.
Figure 10:The rear position margining plate front view of the utility model.
Figure 11:The rear position margining plate left view sectional view of the utility model.
Figure 12:The circular shaped motion gasket front sectional view of the utility model.
Figure 13:The circular shaped motion gasket vertical view of the utility model.
Figure 14:The rectangular removable insole pieces front view of the utility model.
Figure 15:The rectangular removable insole pieces vertical view of the utility model.
Figure 16:Existing PU injecting glues forming die structure schematic diagram.
Figure 17:The A-A sectional views of Figure 16.
Figure 18:The portions the I enlarged drawing of Figure 17.
Figure 19:The filter core upper end cover structural schematic diagram obtained after the molding of PU injecting glues.
Figure 20:The B-B sectional views of Figure 19.
Figure 21:Safety filter element modular construction schematic diagram.
In figure:The quick clip assemblies of 1-, 101- pedestals, 102- are quickly pressed from both sides, 103- compression bars, 104- pressure heads, 105- hex nuts,
2- limit for height pressing plates, 21- semicircle ring flat-plates, 211- semicircles port, 3- circular shaped motion gaskets, 31- open slots, 4- bottom plates, 41- positioning pins
Hole, 42- rear position margining plate slideways, 43- quickly press from both sides slideway, 5- screws, 6- positioning pins, 7- rear position margining plates, 71- longitudinal plates, 72- transverse directions
Cover board, the rectangular removable insole pieces of 8-, 81-U shape slots, 9- foots pad.
P1- safety filter element components, P2-PU injecting glue molding dies, P21- templates, P22- die positioning pins I, P23- molds are fixed
Position pin II, P3- filter core upper end covers.
Specific implementation mode
Embodiment 1:A kind of universal tooling of end cover of filter element injecting glue limit for height, as shown in Figure 1-Figure 3, including bottom plate 4, positioning pin
6, the different limit for height pressing plate 2 of the quick clip assembly 1 of rear position margining plate 7, two, multiple diameters and multiple for adjusting rear position margining plate and fast
The removable insole pieces of fast clip assembly height are provided with multigroup dowel hole 41 for positioning different radii mold on the bottom plate, often
Group dowel hole includes 2 dowel holes, and rear position margining plate slideway 42 is provided on the bottom plate and two quickly press from both sides slideway 43, described
The bottom end of bottom plate is also equipped with foot pad 9.The limit for height pressing plate is the circular ring structure being made of two semicircle ring flat-plates 21, described quick
Clip assembly is 102 to be made of pedestal 101 and being fixed on the base for compressing quick press from both sides of limit for height pressing plate, and screw thread is provided on pedestal
Hole, quick clip assembly are fitted on quickly folder slideway by the threaded hole of screw 5 and pedestal, after unscrewing screw, are quickly pressed from both sides
Component can be moved along quick folder slideway;The rear position margining plate is the lateral cover board by longitudinal plate 71 and with limit for height pressing plate sliding contact
72 are constituted, and threaded hole is provided in longitudinal plate, and rear position margining plate is fitted to rear position margining plate by the threaded hole of screw 5 and longitudinal plate
On slideway, after unscrewing screw, rear position margining plate can be moved along rear position margining plate slideway.In the course of work, two quick clip assemblies 1 clamp
The line of the central point of limit for height pressing plate 2 and the central point of rear position margining plate transverse direction cover board 72 forms equilateral triangle or isoceles triangle
Shape.
In the present embodiment, the pedestal of the quick clip assembly is cylinder, and the longitudinal plate of rear position margining plate is cuboid, described
Removable insole pieces include for padding the circular shaped motion gasket 3 with open slot 31 being placed below quick clip assembly pedestal and for padding
The rectangular removable insole pieces 8 with U-lag 81 being placed below the longitudinal plate of rear position margining plate, by increase or decrease removable insole pieces come
The crush pad of quick clip assembly, rear position margining plate is raised and lowered.As a kind of transformation, the pedestal of the quick clip assembly, after
The shape of the longitudinal plate of limiting plate can also change according to actual needs, and it is corresponding shape that corresponding removable insole pieces, which also change,
It is easy to use.
In the present embodiment, every group of dowel hole includes 2 dowel holes, corresponding equipped with 2 positioning pins, 2 positioning pins
Circular arc distance between hole is the mold excircle of its positioning 1/5th to the circular arc distance between one third.So i.e.
It can guarantee that accurate positioning is convenient for being put into PU injecting glue molding dies again.As a kind of transformation, every group of dowel hole can also use 3
Or more dowel hole positioned, it is corresponding equipped with 3 or more positioning pins.
Described in the utility model quickly to press from both sides same as the prior art, details are not described herein again.
The course of work:Using the universal tooling of end cover of filter element injecting glue limit for height of the utility model, according to the safety that need to be produced
Filter core PU upper end cover product types determine the PU injecting glue molding dies used(The concrete structure of mold is same as the prior art)And
Limit for height pressing plate.Such as the safety filter element upper end cover P3 of injecting glue molding model KW3050.2-1 is needed, first selection is filtered safely with this
The corresponding PU injecting glues molding die P2 of core upper end cover(Model KW3050.2-1/PU)And the corresponding limit for height pressing plate of diameter 2
(Model KW3050.2-1/PU-04), by the maximum radius of PU injecting glue molding dies(108.5)+5mm(Positioning pin radius)=
113.5, two dowel hole Φ 8 of R=113.5 on bottom plate 4 are chosen, two positioning pins 6 are inserted into pin hole, PU injecting glue shaping moulds
Have P2 outer diameters on the outside of two positioning pins, completes mold positioning.The semicircle ring flat-plates 21 of limit for height pressing plate 2 are combined into circular ring shape, are kept flat
On the top surfaces PU injecting glue molding die P2, keep the limit for height pressing plate center of circle and PU injecting glue molding dies center almost the same.Along bottom plate 4
Quickly folder slideway 43 moves quick clip assembly 1, makes 103 face limit for height pressing plate of compression bar, the 2 annulus centre position of quick clip assembly, moves
Dynamic rear position margining plate 7 makes the lateral cover board 72 of rear position margining plate 7 cover at 2 semicircle port of limit for height pressing plate, 211 outside about 1/3.According to two
Height of 104 bottom surface of pressure head from limit for height pressing plate top surface of a quick clip assembly, by increasing or decreasing circular shaped motion gasket, or
In conjunction with the hex nut 105 on fine tuning compression bar, so that pressure head bottom surface is compressed the top surface of limit for height pressing plate, finally tighten the spiral shell below bottom plate
Nail 5.So that the bottom surface of the lateral cover board of rear position margining plate is slidably contacted with limit for height pressing plate top surface with same method, does not compress, and twist
Hexagon socket cap head screw below tight bottom plate.So far, universal tooling is the safe cores of KW3050.2-1 for production model
The adjusting of end cap is completed.
It produces and uses:Quick clip assembly is first outwardly opened, compression bar is made to lift, PU injecting glues molding die and limit for height pressing plate is past
The front at people station pulls out, and so that limit for height pressing plate is left the lateral cover board of rear position margining plate completely, removes the limit hardboard respectively from both sides, put
It sets on bottom plate both sides.Then PU injecting glue molding dies are taken out and contain quantitative PU sizing materials in mold cavity, then are put back into bottom plate
On(Not close to two positioning pins).Open at one end is inserted into PU injecting glue shaping mould type intracavitary, safety by the safety filter element component P1 that takes
Element kit end face is contacted with I P22 of die positioning pin of PU injecting glue shaping mould type intracavitary, and ensures that safety filter element component is not askew
Tiltedly.From two semicircle ring flat-plates 21 of left and right both sides cover buckle upper limit hardboard on PU injecting glue molding dies top surface, make limit for height pressing plate
Semicircle port close up.PU injecting glue molding dies are pushed ahead and are close on the outside of two positioning pins, quick clip assembly is then shut, makes
The pressure head bottom surface of compression bar is pressed on the top surface of limit for height pressing plate.It is finally after waiting for PU adhesive curings(Time >=8 minute)Demoulding, demoulding
It is first to open quick clip assembly, compression bar is made to lift, whole PU injecting glues molding die, limit for height pressing plate and safety filter element component is past
The front at people station pulls out, and so that limit for height pressing plate is left the cover board of rear position margining plate completely, removes the limit hardboard respectively from both sides, be placed on
Bottom plate both sides, then whole PU injecting glues molding die and safety filter element component are picked up, by general demoulding tooling safety filter element
Upper end cover is detached from PU injecting glue molding dies, obtains intact safety filter element upper end cover.So far, model
KW3050.2-1 is safe, and core upper end cover is completed using the whole process that the utility model produces, and next can be carried out second
The continuous production of mould, third mould ....
If replacing production other products(Kind)Safe core upper end cover, then only replace PU injecting glues molding die and limit for height
The characteristics of pressing plate, regulating universal tooling as stated above can produce, tooling versatility is obviously seen.
Claims (4)
1. a kind of universal tooling of end cover of filter element injecting glue limit for height, it is characterised in that:Including bottom plate(4), positioning pin(6), rear limit
Plate(7), two quick clip assemblies(1), the different limit for height pressing plate of multiple diameters(2)With it is multiple for adjust rear position margining plate and quickly
The removable insole pieces of clip assembly height are provided with multigroup dowel hole for positioning different radii mold on the bottom plate(41), often
Group dowel hole includes at least two dowel hole, and rear position margining plate slideway is provided on the bottom plate(42)Slideway is quickly pressed from both sides with two
(43), the limit for height pressing plate is by two semicircle ring flat-plates(21)The circular ring structure of composition, the quick clip assembly is by pedestal
(101)Be fixed on the base the quick folder for compressing limit for height pressing plate(102)It constitutes, threaded hole is provided on pedestal, quickly press from both sides
Component passes through screw(5)It is fitted on quickly folder slideway with the threaded hole of pedestal, the rear position margining plate is by longitudinal plate
(71)With for the lateral cover board with limit for height pressing plate sliding contact(72)It constitutes, threaded hole is provided in longitudinal plate, rear position margining plate is logical
The threaded hole for crossing screw and longitudinal plate is fitted on rear position margining plate slideway.
2. the universal tooling of end cover of filter element injecting glue limit for height according to claim 1, it is characterised in that:The quick clip assembly
Pedestal be cylinder, the longitudinal plate of rear position margining plate is cuboid, and the removable insole pieces include being placed on quick clip assembly for padding
There is open slot below pedestal(31)Circular shaped motion gasket(3)With for padding the tool being placed below the longitudinal plate of rear position margining plate
There is U-lag(81)Rectangular removable insole pieces(8).
3. the universal tooling of end cover of filter element injecting glue limit for height according to claim 1 or 2, it is characterised in that:The bottom plate
Bottom end is also equipped with foot pad(9).
4. the universal tooling of end cover of filter element injecting glue limit for height according to claim 1 or 2, it is characterised in that:Every group of positioning pin
Hole includes 2 dowel holes, and the circular arc distance between 2 dowel holes is 1 to the three/5ths of the mold excircle of its positioning
Circular arc distance between/mono-.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142915A (en) * | 2018-02-11 | 2019-08-20 | 柳州日高过滤器有限责任公司 | The universal tooling of end cover of filter element injecting glue limit for height |
CN110480916A (en) * | 2019-09-12 | 2019-11-22 | 安徽工程大学 | A kind of foamed heat insulating pipe shaping mould and forming method |
CN110480915A (en) * | 2019-09-12 | 2019-11-22 | 安徽工程大学 | A kind of foam insulated pipes process units |
CN110625873A (en) * | 2019-09-12 | 2019-12-31 | 安徽工程大学 | Insulating tube structure and forming die thereof |
-
2018
- 2018-02-11 CN CN201820248335.9U patent/CN208006115U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142915A (en) * | 2018-02-11 | 2019-08-20 | 柳州日高过滤器有限责任公司 | The universal tooling of end cover of filter element injecting glue limit for height |
CN110480916A (en) * | 2019-09-12 | 2019-11-22 | 安徽工程大学 | A kind of foamed heat insulating pipe shaping mould and forming method |
CN110480915A (en) * | 2019-09-12 | 2019-11-22 | 安徽工程大学 | A kind of foam insulated pipes process units |
CN110625873A (en) * | 2019-09-12 | 2019-12-31 | 安徽工程大学 | Insulating tube structure and forming die thereof |
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