CN208004503U - A kind of non-gap rolling system - Google Patents
A kind of non-gap rolling system Download PDFInfo
- Publication number
- CN208004503U CN208004503U CN201721304871.8U CN201721304871U CN208004503U CN 208004503 U CN208004503 U CN 208004503U CN 201721304871 U CN201721304871 U CN 201721304871U CN 208004503 U CN208004503 U CN 208004503U
- Authority
- CN
- China
- Prior art keywords
- unit
- roll
- rolling
- control cabinet
- switch board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model proposes a kind of non-gap rolling systems, including former roll line control cabinet, interchanger, gapless switch board, rolling line, the former roll line control cabinet of rolling line connection, the original roll line control cabinet connects interchanger, the output end of the interchanger is separately connected active station and gapless switch board, wherein, the rolling line include roughing unit, flying shear unit, in roll unit, kink unit, finishing unit, the roughing unit, flying shear unit, in roll unit, kink unit, finishing unit and be sequentially connected, include respectively multi rack milling train.The utility model setting gapless switch board participates in former roll line control cabinet independently of former roll line control cabinet further through live tracing detection element.
Description
Technical field
The utility model is related to roll control systems technology field, more particularly to a kind of non-gap rolling system is applied to
The continuous rollings production line such as bar, angle steel, wire rod.
Background technology
Hot-rolled steel production line generally comprises roughing mills, intermediate mill, mm finishing mill unit, continuous during conventionally produced
2 steel billets when entering roughing mills head rolling mills, the time interval of minimum 2S need to be kept, to ensure that production is smoothed out.
Under traditional handicraft control, continuous 2 steel billets cancel the time interval of 2S, and gapless can lead to technique thing below into steel
Therefore：
(1) the 1# flying shears segmentation in roughing mills is unclear；Due to hypotelorism between steel billet, 1# flying shear (flying shears can be caused
Main function：Rolled piece in lateral shear movement, cropping, back-end crop, scale) head or tail portion that steel billet can not be differentiated, it can not
It is cut off, back-end crop operation, finished product can be caused unqualified.
(2) rolled piece can be caused to pierce inside kink, occurs knocking into the back, the technology accidents such as piling of steel：Due to steel billet join end to end into
Enter milling train, every two steel billets hypotelorism in milling train can be caused, when the action that conforms to a conventional pattern of rising of kink has not been completed, next steel
Base will be with coming in, it may appear that technology accident occurs in drill bushing situation, if frequently occurred, can substantially reduce operating rate, reduce production
Amount.
(3) if traditional handicraft during the rolling process, if steel billet joins end to end into milling train, does not go out in order to prevent
The head of existing 1# flying shear None- identified rolled pieces, tail portion；It prevents and pierces inside kink, be exactly generally that steel is drawn to roll by the way of
System draws steel rolling that material type and product quality can be caused to cannot be guaranteed, and minus tolerance is unstable, and accident rate is high.
So the utility model has developed a kind of gapless control system, gapless switch board is set, independently of former rolling line
Switch board participates in former roll line control cabinet further through live tracing detection element.
Utility model content
In view of the above-mentioned problems, the purpose of this utility model is that propose a kind of non-gap rolling system, gapless control is set
Cabinet processed participates in former roll line control cabinet independently of former roll line control cabinet further through live tracing detection element.
Technical solution is used by the utility model solves above-mentioned technical problem：A kind of non-gap rolling system, it is special
Sign is, including former roll line control cabinet, interchanger, gapless switch board, rolling line, and the rolling line connection original is rolled
Line traffic control cabinet, the original roll line control cabinet connect interchanger, and the output end of the interchanger is separately connected active station and gapless
Switch board, wherein the rolling line include roughing unit, flying shear unit, in roll unit, kink unit, finishing unit, institute
State roughing unit, flying shear unit, in roll unit, kink unit, finishing unit and be sequentially connected, include respectively multi rack milling train.
Further, the rolling line further includes live tracing detection element, the scene tracing detection element difference
It is rolled at the rolling mill of unit end in mounted on roughing unit end rolling mill, rolls unit end rolling mill in for acquiring roughing unit
The speed at place, electric current, torque calculate the distance of continuous two steel billets, judge whether that meeting flying shear shearing requires memory that can ring
Rising for kink is answered to conform to a conventional pattern the time.
Further, the live tracer element is heat inspection element.
Further, the gapless switch board includes main control unit, and the main control unit is using Siemens S7400 series
PLC ensures communication real-time response at ns grades.
The utility model has the advantage of：1, by the way that live tracing detection member is arranged in roughing unit end rolling mill exit
Part, the parameters such as electric current, speed, the torque of acquisition roughing unit end rolling mill, is uploaded to gapless switch board, gapless switch board
Main control unit calculate the distances of continuous two steel billets in continuous exit, compared with the flying shear gauged distance of flying shear unit,
The speed for adjusting two continuous steel billets, ensures the normal work of flying shear, no matter cuts off, back-end crop.And stabilization is rolled, there is no draw
Steel phenomenon ensures the head length shear off within the accuracy rating of flying shear, is not in because drawing steel that flying shear is caused to cut off
Or back-end crop neglects long suddenly short phenomenon, can improve the recovery rate of metal.
2, live tracer element is set by rolling the exit of unit end rolling mill in, unit end rolling mill is rolled in acquisition
The parameters such as electric current, speed, torque, be uploaded to gapless switch board, the main control unit of gapless switch board calculates continuous outlet
The distance for locating continuous two steel billets, judges whether the action request for meeting kink unit, it is ensured that the Normal Takeoff and Landing set of kink,
Normal work, balance tension.Be not in rolled piece because apart from too closely to pierce inside kink.Lead to piling of steel phenomenon occur.
Also the whipping phenomenon that rolled piece occurs in kink work can be solved.
3, ton steel cost can reduce, and not increase the power of motor, be realized merely by gapless switch board, rolling line
Output increased, what is necessarily brought is the reduction of ton steel cost.Such as：The gas cost of ton steel, the power consumption cost of ton steel.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific implementation mode or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be that some embodiments of the utility model are not paying creativeness for those of ordinary skill in the art
Under the premise of labour, other drawings may also be obtained based on these drawings.
Fig. 1 is the structure chart of the non-gap rolling system of the utility model.
Wherein：1, rolling line；2, former roll line control cabinet；3, gapless switch board；4, interchanger；5, active station；6,
Roughing unit；7, flying shear unit；8, unit is rolled in；9, kink unit；10, finishing unit.
Specific implementation mode
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model a part of the embodiment, instead of all the embodiments.Based on the embodiments of the present invention, originally
The every other embodiment that field those of ordinary skill is obtained without making creative work, belongs to this practicality
Novel protected range.
It is in the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
The utility model and simplifying describes for ease of description, do not indicate or imply the indicated device or element must have it is specific
Orientation, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for description purposes only, and are not understood to indicate or imply relative importance.
As shown in Figure 1, a kind of non-gap rolling system, including former roll line control cabinet 2, interchanger 4, gapless switch board 3,
Rolling line 1, the rolling line 1 connect former roll line control cabinet 2, and the original roll line control cabinet 2 connects interchanger 4, institute
The output end for stating interchanger 4 is separately connected active station 5 and gapless switch board 3, wherein the rolling line 1 includes roughing
Unit 6, flying shear unit 7, in roll unit 8, kink unit 9, finishing unit 10, the roughing unit 6, flying shear unit 7, in roll list
Member 8, kink unit 9, finishing unit 10 are sequentially connected, and include respectively multi rack milling train.
Further, the rolling line 1 further includes live tracing detection element, the scene tracing detection element difference
It is rolled at the last rolling mill of unit 8 mounted on the last rolling mill of roughing unit 6, rolls the last frame of unit 8 in for acquiring roughing unit 6
Speed, electric current at milling train, torque calculate the distance of continuous two steel billets, judge whether that meeting flying shear shearing requires memory energy
Enough rising for response kink conforms to a conventional pattern the time.
Further, the live tracer element is heat inspection element.
Further, the gapless switch board 3 includes main control unit, and the main control unit is using Siemens 7-400 series
PLC ensures communication real-time response at ns grades.
The milling train of working method, 2 respectively 1 each rolling unit of rolling line of roll line control cabinet former first establishes former set associative
Relationship, the original set associative relationship are：V gives the=V settings × V joint debuggings amount × V monotonic quantities × upstreams V rolling mill speed variable quantity,
In,
The upstreams V rolling mill speed variable quantity=this rolling mill speed of V variable quantity × V adjustment of loop amount × n kink；
Then the related data of 1 each sortie milling train of rolling line is acquired, and related data is sent out in real time by interchanger 4
It send to gapless switch board 3, the related data includes speed, electric current, torque, kink conforms to a conventional pattern highly and time, flying shear are moved
Make state；
Last gapless switch board 3 receives related data, and establishes new set associative relationship for each sortie, by new set associative relationship
Data are sent to former roll line control cabinet 2, carry out speed adjusting to upstream milling train, wherein gapless switch board 3 is established new set associative and closed
The mode for being and being adjusted is
1, processing analysis is carried out to current signal, calculates separately out the time that steel billet enters and walk out each sortie milling train；
2, conform to a conventional pattern at a high speed to kink and the former set associative relationship of time and each sortie milling train calculates, obtain this milling train pair
The upstream milling train answered needs reduction of speed or the basic value of speed-raising；
3, upstream milling train is needed to raise speed or the basic value of reduction of speed enters with continuous two steel billets and walk out each sortie milling train
Time point matched, establish the new set associative relationship of each sortie milling train.
4, the speed of each sortie milling train, electric current, torque are sampled again, calculate the distance between continuous two steel billets,
Calculated distance is sent to new set associative relationship PID regulation rings as feedforward, corrects newly-established set associative relationship；
5, the electric current of 6 last rolling mill of live tracing detection element testing roughing unit, speed, torque, calculate last rolling mill
The distance of continuous two steel billets is exported, whether verification is consistent with 3 calculated flying shear shear distance of gapless switch board, if not
Unanimously, setting meets the corrected parameter of site technique condition；
6, under the premise of meeting flying shear shearing, roll in live tracing detection element testing the last rolling mill of unit 8 electric current,
The distance that the last rolling mill of unit 8 exports continuous two steel billets is rolled in speed, torque in calculating, judge whether to meet the dynamic of kink
It is required, if conditions are not met, setting meets the corrected parameter of site technique condition, the corrected parameter includes middle milling train machine spacing
From, steel billet temperature, roll diameter of roller.
7, step 1 is repeated to 6, is persistently shortened into the steel time, until gapless is into steel.
Further, the corrected parameter in the step S05 includes distance, steel billet temperature, roll diameter of roller between roughing mill machine.
Further, the corrected parameter in the step S06 includes distance, steel billet temperature, roll diameter of roller between middle milling train machine.
Further, it is communicated by PROFEINET between the gapless switch board 3 and former roll line control cabinet 2.
Further, the upstream milling train be located at this milling train into steel direction inlet side.
Further, the opportunity that new set associative relationship is established in the step S03 is that first steel billet steel tail portion is detached from milling train, the
When two steel billet heads bite, new set associative relationship will be re-established.
The non-gap rolling system of the utility model in roughing unit end rolling mill exit by being arranged scene tracking inspection
Element is surveyed, the parameters such as electric current, speed, the torque of acquisition roughing unit end rolling mill are uploaded to gapless switch board, gapless control
The main control unit of cabinet processed calculates the distance of continuous two steel billets in continuous exit, is carried out pair with the flying shear gauged distance of flying shear unit
Than adjusting the speed of two continuous steel billets, ensureing the normal work of flying shear, no matter cut off, back-end crop.And stabilization is rolled, is not deposited
Steel phenomenon is being drawn, is ensureing the head length shear off within the accuracy rating of flying shear, is being not in because drawing steel to lead to flying shear
Cropping or back-end crop neglect long suddenly short phenomenon, can improve the recovery rate of metal.Exit by rolling unit end rolling mill in is set
Live tracer element is set, the parameters such as electric current, speed, the torque of unit end rolling mill are rolled in acquisition, is uploaded to gapless switch board,
The main control unit of gapless switch board calculates the distance of continuous two steel billets in continuous exit, judges whether to meet kink unit
Action request, it is ensured that the Normal Takeoff and Landing set of kink, normal work, balance tension.Be not in rolled piece because distance is too close
To pierce inside kink.Lead to piling of steel phenomenon occur.Also the whipping phenomenon that rolled piece occurs in kink work can be solved.Ton
Steel cost can reduce, and not increase the power of motor, be realized merely by gapless switch board, and the output increased of rolling line must
What is so brought is the reduction of ton steel cost.Such as：The gas cost of ton steel, the power consumption cost of ton steel.
Here is the Contrast on effect before and after the gapless control system using the utility model：
Screw-thread steel tries out tables of data
| Title | Data before transformation | Reach expectation index after transformation |
| Finished product speed m/s | 7.5 | 7.5 |
| Hourly output t/h | 112.5 | 125 |
| Hour crosses steel number | 80 | 90 |
| Lumber recovery % | 102.68 | 102.78 |
| Last rolling mill product outlet time interval (S) | 3.9 | 2.5 |
| First rolling mill stings steel time interval (S) | 4.9 | 0 |
| Electric power consumption per ton steel (kw) | 52.80 | 51.80 |
Lumber recovery comparison statistical form (%) after transformation
| Product specification | Ф16 | Ф18 | Ф25 | Ф32 | Ф36 | It is comprehensive |
| Before transformation | 102.63 | 102.65 | 101.68 | 101.1 | 99.43 | 102.35 |
| Improved values after coming into operation | 0.15 | 0.15 | 0.1 | 0.1 | 1 | 0.15 |
| After transformation | 102.78 | 102.8 | 101.78 | 101.2 | 100.43 | 102.5 |
Come into operation front and back normally rolling power consumption statistical form (Kwh/t)
Finally it should be noted that：The above various embodiments is only to illustrate the technical solution of the utility model, rather than limits it
System；Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should
Understand：It still can be with technical scheme described in the above embodiments is modified, either to which part or whole
Technical characteristic carries out equivalent replacement；And these modifications or replacements, this practicality that it does not separate the essence of the corresponding technical solution are new
The range of each embodiment technical solution of type.
Claims (4)
1. a kind of non-gap rolling system, which is characterized in that including former roll line control cabinet, interchanger, gapless switch board, rolling
Production line, the former roll line control cabinet of rolling line connection, the original roll line control cabinet connect interchanger, the interchanger
Output end is separately connected active station and gapless switch board, wherein the rolling line include roughing unit, flying shear unit,
In roll unit, kink unit, finishing unit, the roughing unit, flying shear unit, in roll unit, kink unit, finishing unit according to
Secondary connection includes respectively multi rack milling train.
2. a kind of non-gap rolling system according to claim 1, which is characterized in that the rolling line further includes existing
Tracing detection element, the scene tracing detection element be separately mounted to roughing unit end rolling mill and in roll unit end frame and roll
At machine, for acquire roughing unit and in roll speed at the rolling mill of unit end, electric current, torque, calculate continuous two steel billets
Distance.
3. a kind of non-gap rolling system according to claim 2, which is characterized in that it is described scene tracing detection element be
Heat inspection element.
4. a kind of non-gap rolling system according to claim 1, feature exist, the gapless switch board includes master control
Unit, the main control unit use Siemens's S7400 series of PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721304871.8U CN208004503U (en) | 2017-10-11 | 2017-10-11 | A kind of non-gap rolling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721304871.8U CN208004503U (en) | 2017-10-11 | 2017-10-11 | A kind of non-gap rolling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208004503U true CN208004503U (en) | 2018-10-26 |
Family
ID=63880271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721304871.8U Expired - Fee Related CN208004503U (en) | 2017-10-11 | 2017-10-11 | A kind of non-gap rolling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208004503U (en) |
-
2017
- 2017-10-11 CN CN201721304871.8U patent/CN208004503U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110116135B (en) | Endless rolling production method for rod and wire products | |
| CN103752622B (en) | A kind of heavy plate rolling control method eliminating strand edge fault | |
| CN106623421A (en) | Continuous production method and line for variable-thickness profile | |
| CN107520254A (en) | A kind of non-gap rolling system and method based on PLC controls | |
| CN113000600A (en) | Full-scale bar system and control method | |
| CN108971233B (en) | A kind of steekle mill thickness control technique | |
| CN110947759B (en) | Deformed steel bar rolling production line and production method thereof | |
| CN104841695A (en) | Method for rolling high-precision alloy steel wire rod | |
| CN105170646A (en) | Economical bar sizing production line and method | |
| CN104772345B (en) | The automatic monitoring method of magnetic tape trailer taken the lead by hot-strip | |
| CN105665443A (en) | Rolling technology of producing pipeline steel of extreme specifications through wide-heavy plate mill | |
| CN101745549A (en) | Method for controlling steel feeding temperature of band steel of hot strip mill | |
| CN211413168U (en) | Screw-thread steel rolling production line | |
| CN111229829B (en) | Full-multiple-length bar processing equipment and process | |
| CN103191916B (en) | Rolling method for round steel | |
| CN106955896A (en) | Water tank parameter on-line tuning system and method based on rolled piece head and tail temperature difference | |
| CN103722009A (en) | Bar continuous rolling production line | |
| CN111420987A (en) | Medium-width strip long-distance continuous rolling method and rolling line | |
| CN208004503U (en) | A kind of non-gap rolling system | |
| CN108817081A (en) | The milling method of silicon steel | |
| CN217315139U (en) | Bar production line and high-precision product intelligent control system thereof | |
| CN204338571U (en) | For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar | |
| CN113399468B (en) | High-speed bar tail steel length optimization control device and optimization method | |
| CN217315140U (en) | Wire rod production line and high-precision product intelligent control system thereof | |
| CN204234458U (en) | A kind of mould steel Continuous mill train |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181026 Termination date: 20201011 |