CN207982150U

CN207982150U - A kind of Metal buttons Full automatic compression machine based on machine vision

Info

Publication number: CN207982150U
Application number: CN201820177001.7U
Authority: CN
Inventors: 徐波; 赵先国; 袁大富
Original assignee: Hubei Zero Qi Industrial Co Ltd
Current assignee: Hubei Zero Qi Industrial Co Ltd
Priority date: 2018-02-01
Filing date: 2018-02-01
Publication date: 2018-10-19
Anticipated expiration: 2028-02-01

Abstract

The utility model discloses a kind of Metal buttons Full automatic compression machine based on machine vision, including pedestal, it is fixedly connected under casing at the top of the pedestal, and the inner wall of under casing is fixedly connected with reciprocating apparatus, the lower rotation of the under casing inner wall is connected with steering shaft, and the surface of reciprocating apparatus is fixedly connected with steering shaft, the top of the steering shaft is fixedly connected with processing frame, it is fixedly connected with supporting walls at the top of the under casing, and supporting walls are fixedly connected with fixed case at the top of side, the outer wall of the fixed case is installed with computer, it is related to button molding press technical field.The Metal buttons Full automatic compression machine based on machine vision; has the automation positioning feeding function based on machine vision; fast and accurately button can be processed; the degree of automation is higher; Design of Mechanical Structure is reasonable, and press capacity is strong and operates steadily, safe; reduce manual labor, substantially increases production efficiency.

Description

A kind of Metal buttons Full automatic compression machine based on machine vision

Technical field

The utility model is related to button molding press technical field, specially a kind of Metal buttons based on machine vision are complete certainly Dynamic molding press.

Background technology

Metal buttons are made for metal material, and the style of Metal buttons can be divided into metal snap fastener, top grade four closes Button, jeans button, Jeans button, rivet, brad, corn, core, suture are buckled etc., and the shape-designing of Metal buttons is different from such as carving The high art such as quarter, sculpture, drawing design, it includes body, pattern, color, material, practicability, durability, high-volume industry life The productibility and craftsmanship of production, currently, the processing of metal button needs the punch forming on molding press, the mold of molding press It is that making is specially designed according to metal button shape.

Currently, existing metal button molding press technology is also relatively backward, the degree of automation is relatively low, and generic die machine even needs Manpower lever's punching press, existing molding press is wanted to need artificial loading feeding, there is only higher danger, and working efficiency is very It is low, often there is the not accurate situation of Working position, the button of production is second-rate.

Utility model content

(1) the technical issues of solving

In view of the deficiencies of the prior art, the utility model provides a kind of Metal buttons based on machine vision and automatically presses Mould machine, solves that existing metal button molding press technology is also relatively backward, and the degree of automation is relatively low, needs artificial loading feeding, There is only higher danger, and working efficiency is very low, the not accurate situation of Working position often occur, produce button quality Poor problem.

(2) technical solution

In order to achieve the above object, the utility model is achieved by the following technical programs：It is a kind of based on machine vision Metal buttons Full automatic compression machine, including pedestal are fixedly connected under casing at the top of the pedestal, and the inner wall of under casing is fixed It is connected with reciprocating apparatus, the lower rotation of the under casing inner wall is connected with steering shaft, and the surface of reciprocating apparatus and steering shaft It being fixedly connected, the top of the steering shaft is fixedly connected with processing frame, and supporting walls are fixedly connected at the top of the under casing, and Fixed case is fixedly connected at the top of supporting walls side, the outer wall of the fixed case is installed with computer, the fixed case The bottom of inner wall is installed with PLC controller, and first motor, and first are fixedly connected at the top of the fixed chamber interior wall The output shaft of motor is fixedly connected with first gear, and the bottom driving of the first gear is connected with second gear, and described second It is rotatablely connected by shaft and fixed case at the axle center of gear, and the eccentric part of second gear is rotatably connected to by movable part The surface of oscillating rod, the oscillating rod is flexibly connected with first gear, and the surface of oscillating rod is rotatablely connected by movable part There are connecting rod, the bottom end of the connecting rod to be rotatably connected to slide bar by movable part, the bottom of the fixed chamber interior wall is fixedly connected with The bottom end of piston cylinder, the slide bar is slidably connected by piston and piston cylinder, and the bottom of piston is fixedly connected with push rod, institute The bottom end for stating push rod is rotatably connected to compression bar, and the surface of compression bar is slidably connected with processing frame, and the bottom end of the compression bar is fixed It is connected with top punch die, and the surface of processing frame is fixedly connected with bed die compatible with top punch die, the back side of the processing frame It is installed with jet thrust, and the surface of supporting walls is installed with air compressor machine, the gas outlet of the air compressor machine passes through pipeline It is connected to jet thrust.

Preferably, the side at the top of the under casing and it is fixedly connected with guide channel with the position of bed die face, and led Material is installed with image acquisition and processing device at the top of channel.

Preferably, fixed frame is fixedly connected at the top of the pedestal, and the both sides of fixed frame are rotatably connected to biography Rod, the surface drive of the transmission rod is sent to be connected with conveyer belt, the surface of the fixed frame is fixedly connected with the second motor, and The output shaft of second motor is fixedly connected by belt wheel transmission mechanism with transmission rod, and the inside of the fixed frame is installed with light Grid position sensor.

Preferably, the side of the base top is fixedly connected with holder, and the surface of holder is fixedly connected with third The output shaft of motor, the third motor is fixedly connected with disk, and the surface of the holder is rotatably connected to pendulum by movable part Moving frame, and the eccentric part of disk is flexibly connected by rotor with swing span, and feeding is sequentially connected at the top of the swing span Bar, and the surface of feeding rod is connect with bracket slide.

Preferably, the reciprocating apparatus includes hydraulic stem and circular arc, and one end of the hydraulic stem is fixed under casing to be connected It connects, and the bottom of circular arc is fixedly connected by fixing piece under casing, one end of the hydraulic stem is rotated by movable part It is connected with reciprocating push rod, and one end of reciprocating push rod is rotatably connected to steering slide bar by movable part, the steering slide bar One end is rolled by roller and circular arc and is connected, and the other end for turning to slide bar is fixedly connected with steering shaft.

Preferably, the top of the steering shaft runs through under casing and extends to the top of under casing.

Preferably, the bottom end of the slide bar runs through piston cylinder and extends to the inside of piston cylinder.

Preferably, the output end of stop position sensor and image acquisition and processing device is connect with the input terminal of computer, And in being bi-directionally connected between computer and PLC controller, the output end of the PLC controller respectively with first motor, second Motor, third motor, hydraulic stem are connected with the input terminal of jet thrust.

(3) advantageous effect

The utility model provides a kind of Metal buttons Full automatic compression machine based on machine vision.Have following beneficial to effect Fruit：

(1), it is somebody's turn to do the Metal buttons Full automatic compression machine based on machine vision, by being fixedly connected with support at the top of under casing Wall, and fixed case is fixedly connected at the top of supporting walls side, the outer wall of fixed case are installed with computer, in fixed case The bottom of wall is installed with PLC controller, fixes at the top of chamber interior wall and is fixedly connected with first motor, and first motor Output shaft is fixedly connected with first gear, and the bottom driving of first gear is connected with second gear, leads at the axle center of second gear It crosses shaft to be rotatablely connected with fixed case, and the eccentric part of second gear is rotatably connected to oscillating rod, oscillating rod by movable part Surface be flexibly connected with first gear, and the surface of oscillating rod is rotatably connected to connecting rod, the bottom end of connecting rod by movable part It is rotatably connected to slide bar by movable part, the bottom of fixed chamber interior wall is fixedly connected with piston cylinder, and the bottom end of slide bar passes through piston It is slidably connected with piston cylinder, and the bottom of piston is fixedly connected with push rod, the bottom end of push rod is rotatably connected to compression bar, and presses The surface of bar is slidably connected with processing frame, and the bottom end of compression bar is fixedly connected with top punch die, and the surface of processing frame is fixedly connected Have with the compatible bed die of top punch die, side at the top of under casing and is fixedly connected with guide channel with the position of bed die face, and And image acquisition and processing device is installed at the top of guide channel, fixed frame is fixedly connected at the top of pedestal, and fixed The both sides of frame are rotatably connected to transmission rod, and the surface drive for transmitting rod is connected with conveyer belt, and the surface of fixed frame is fixedly connected There is the second motor, and the output shaft of the second motor is fixedly connected by belt wheel transmission mechanism with transmission rod, the inside of fixed frame It is installed with stop position sensor, the side of base top is fixedly connected with holder, and the surface of holder is fixedly connected There are third motor, the output shaft of third motor to be fixedly connected with disk, the surface of holder is rotatably connected to swing by movable part Frame, and the eccentric part of disk is flexibly connected by rotor with swing span, and feeding rod is sequentially connected at the top of swing span, and The surface of feeding rod is connect with bracket slide, has the automation positioning feeding function based on machine vision, can be quick, accurate True is processed button, and the degree of automation is higher, and Design of Mechanical Structure is reasonable, and press capacity is strong and operates steadily, and reduces Manual labor, substantially increases production efficiency.

(2), it is somebody's turn to do the Metal buttons Full automatic compression machine based on machine vision, by being fixedly connected with bottom at the top of pedestal Case, and the inner wall of under casing is fixedly connected with hydraulic stem and circular arc, and the lower rotation of under casing inner wall is connected with steering shaft, liquid One end of compression bar is fixedly connected under casing, and the bottom of circular arc is fixedly connected by fixing piece under casing, hydraulic stem One end is rotatably connected to reciprocating push rod by movable part, and one end of reciprocating push rod is rotatably connected to steering by movable part and slides Bar, turns to one end of slide bar and is rolled by roller and circular arc and connect, and turns to the other end of slide bar and steering shaft is fixed Connection, the top of steering shaft are fixedly connected with processing frame, and the back side of processing frame is installed with jet thrust, and the table of supporting walls Face is installed with air compressor machine, and the gas outlet of air compressor machine is connected to by pipeline with jet thrust, is had quick material returned function, is not required to Artificial feeding is wanted, it is safe, it is flexible and convenient to use, further improve production efficiency.

Description of the drawings

FIG. 1 is a schematic structural view of the utility model；

Fig. 2 is the schematic diagram of the utility model fixed case internal structure；

Fig. 3 is the schematic diagram of the utility model processing frame structure；

Fig. 4 is the schematic diagram of the utility model transport mechanism structure；

Fig. 5 is the schematic diagram of the utility model reciprocating apparatus structure；

Fig. 6 is Tthe utility model system functional block diagram.

In figure：1 pedestal, 2 under casings, 3 reciprocating apparatuses, 301 hydraulic stems, 302 reciprocating push rods, 303 turn to slide bar, 304 circular arcs Sliding rail, 4 steering shafts, 5 processing frames, 6 supporting walls, 7 fixed cases, 8 computers, 9PLC controllers, 10 first motors, 11 first teeth Wheel, 12 second gears, 13 oscillating rods, 14 connecting rods, 15 slide bars, 16 piston cylinders, 17 pistons, 18 push rods, 19 compression bars, 20 top punch dies, 21 bed dies, 22 jet thrusts, 23 air compressor machines, 24 guide channels, 25 image acquisition and processing devices, 26 fixed frames, 27 transmission rods, 28 pass Send band, 29 second motors, 30 belt wheel transmission mechanisms, 31 stop position sensors, 32 holders, 33 third motors, 34 disks, 35 Swing span, 36 feeding rods.

Specific implementation mode

The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work The every other embodiment obtained, shall fall within the protection scope of the present invention.

- 6 are please referred to Fig.1, the utility model embodiment provides a kind of technical solution：A kind of metallic button based on machine vision Full automatic compression machine, including pedestal 1 are detained, the top of pedestal 1 is fixedly connected under casing 2, and the inner wall of under casing 2 is fixedly connected with The lower rotation of reciprocating apparatus 3,2 inner wall of under casing is connected with steering shaft 4, and the surface of reciprocating apparatus 3 is fixed with steering shaft 4 Connection, reciprocating apparatus 3 include hydraulic stem 301 and circular arc 304, and one end of hydraulic stem 301 is fixedly connected under casing 2, and The bottom of circular arc 304 is fixedly connected by fixing piece under casing 2, and one end of hydraulic stem 301 is rotatablely connected by movable part There is reciprocating push rod 302, and one end of reciprocating push rod 302 is rotatably connected to by movable part and turns to slide bar 303, and slide bar is turned to 303 one end is rolled by roller and circular arc 304 and is connected, and the shape of circular arc 304 is in 90 degree of arcs, and is turned It being fixedly connected to the other end of slide bar 303 with steering shaft 4, the top of steering shaft 4 runs through under casing 2 and extends to the top of under casing 2, The top of steering shaft 4 is fixedly connected with processing frame 5, and the top of under casing 2 is fixedly connected with supporting walls 6, and 6 side of supporting walls Top is fixedly connected with fixed case 7, and the outer wall of fixed case 7 is installed with computer 8, and peace is fixed in the bottom of 7 inner wall of fixed case Equipped with PLC controller 9, first motor 10 is fixedly connected at the top of 7 inner wall of fixed case, and the output shaft of first motor 10 is solid Surely it is connected with first gear 11, the bottom driving of first gear 11 is connected with second gear 12, leads at the axle center of second gear 12 It crosses shaft to be rotatablely connected with fixed case 7, and the eccentric part of second gear 12 is rotatably connected to oscillating rod 13 by movable part, the The eccentric part of one gear 11 is provided with rotor, and the compatible sliding slot of rotor, the table of oscillating rod 13 are offered on oscillating rod 13 Face is flexibly connected with first gear 11, and the surface of oscillating rod 13 is rotatably connected to connecting rod 14 by movable part, connecting rod 14 Bottom end is rotatably connected to slide bar 15 by movable part, and the bottom of 7 inner wall of fixed case is fixedly connected with piston cylinder 16, the bottom of slide bar 15 End runs through piston cylinder 16 and extends to the inside of piston cylinder 16, and the bottom end of slide bar 15 passes through piston 17 and the sliding of piston cylinder 16 connects It connecing, and the bottom of piston 17 is fixedly connected with push rod 18, the bottom end of push rod 18 is rotatably connected to compression bar 19, and compression bar 19 Surface is slidably connected with processing frame 5, and the bottom end of compression bar 19 is fixedly connected with top punch die 20, and the surface of processing frame 5 is fixed and connected It is connected to bed die 21 compatible with top punch die 20, the back side of processing frame 5 is installed with jet thrust 22, and the table of supporting walls 6 Face is installed with air compressor machine 23, and the gas outlet of air compressor machine 23 is connected to by pipeline with jet thrust 22, the side at the top of under casing 2 and It is fixedly connected with guide channel 24 with the position of 21 face of bed die, and the top in guide channel 24 is installed with Image Acquisition The top of processor 25, pedestal 1 is fixedly connected with fixed frame 26, and the both sides of fixed frame 26 are rotatably connected to transmission rod 27, the surface drive of transmission rod 27 is connected with conveyer belt 28, and the surface of fixed frame 26 is fixedly connected with the second motor 29, and the The output shaft of two motors 29 is fixedly connected by belt wheel transmission mechanism 30 with transmission rod 27, and belt wheel transmission mechanism 30 includes two skins The inside of belt wheel and a belt, fixed frame 26 is installed with stop position sensor 31, and the side at 1 top of pedestal, which is fixed, to be connected It is connected to holder 32, and the surface of holder 32 is fixedly connected with third motor 33, the output shaft of third motor 33 is fixedly connected with Disk 34, the surface of holder 32 are rotatably connected to swing span 35 by movable part, and the eccentric part of disk 34 by rotor with Swing span 35 is flexibly connected, and the top of swing span 35 is sequentially connected with feeding rod 36, and the surface of feeding rod 36 and holder 32 It being slidably connected, the output end of stop position sensor 31 and image acquisition and processing device 25 is connect with the input terminal of computer 8, and And in being bi-directionally connected between computer 8 and PLC controller 9, the output end of PLC controller 9 is electric with first motor 10, second respectively Machine 29, third motor 33, hydraulic stem 301 are connected with the input terminal of jet thrust 22.

When work, the second motor 29 is opened drives transmission rod 27 to rotate by belt wheel transmission mechanism 30, and transmission rod 27 passes through Conveyer belt 28 will process raw material and be transmitted, and stop position sensor 31 carries out the monitoring position of raw material, and by location information Send computer 8 to, when reaching feeding position, the second motor 29 is momentarily closed, and third motor 33 is opened, and drives disk 34 Rotation, disk 34 drive feeding rod 36 to move by swing span 35, and raw material is passed through at guide channel 24 and sent by feeding rod 36 To bed die 21, image acquisition and processing device 25 is shot and is handled picture, and when raw material is sent to accurate location, image is adopted Set processor 25 transmits signal to computer 8, and signal is passed to PLC controller 9 by computer 8, and first motor 10 is made to open, the One motor 10 drives first gear 11 and second gear 12 to rotate, 13 band of oscillating rod when first gear 11 and second gear 12 rotate Dynamic connecting rod 14 pushes slide bar 15 to move up and down, and slide bar 15 pushes compression bar 19 to move down by piston 17 and push rod 18, compression bar 19 Push top 20 downward punching press of punch die to which by button machine-shaping, after button molding, PLC controller 9 again opens hydraulic stem 301 It opens, so that hydraulic stem 301 is pushed by reciprocating push rod 302 and turn to slide bar 303 along 90 degree of the rotation of circular arc 304, turn to slide bar 303 drive steering shafts 4 and processing frame 5 to rotate 90 degree, then jet thrust 22 is opened, and air compressor machine 23 is by air-flow from jet thrust 22 Place sprays, and to which button is sprayed bed die 21, finally collects button.

It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.

While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art, It is appreciated that can these embodiments be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaiied Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.

Claims

1. a kind of Metal buttons Full automatic compression machine based on machine vision, including pedestal (1), it is characterised in that：The pedestal (1) under casing (2) is fixedly connected at the top of, and the inner wall of under casing (2) is fixedly connected with reciprocating apparatus (3), the under casing (2) The lower rotation of inner wall is connected with steering shaft (4), and the surface of reciprocating apparatus (3) is fixedly connected with steering shaft (4), described turn It is fixedly connected with processing frame (5) to the top of axis (4), is fixedly connected with supporting walls (6) at the top of the under casing (2), and prop up Support is fixedly connected with fixed case (7) at the top of wall (6) side, and the outer wall of the fixed case (7) is installed with computer (8), The bottom of fixed case (7) inner wall is installed with PLC controller (9), is fixedly connected at the top of fixed case (7) inner wall There is first motor (10), and the output shaft of first motor (10) is fixedly connected with first gear (11), the first gear (11) bottom driving is connected with second gear (12), passes through shaft and fixed case (7) at the axle center of the second gear (12) Rotation connection, and the eccentric part of second gear (12) is rotatably connected to oscillating rod (13), the oscillating rod by movable part (13) surface is flexibly connected with first gear (11), and the surface of oscillating rod (13) is rotatably connected to connecting rod by movable part (14), the bottom end of the connecting rod (14) is rotatably connected to slide bar (15) by movable part, and the bottom of fixed case (7) inner wall is solid Surely it is connected with piston cylinder (16), the bottom end of the slide bar (15) is slidably connected by piston (17) and piston cylinder (16), and living The bottom of plug (17) is fixedly connected with push rod (18), and the bottom end of the push rod (18) is rotatably connected to compression bar (19), and compression bar (19) surface is slidably connected with processing frame (5), and the bottom end of the compression bar (19) is fixedly connected with top punch die (20), and processes The surface of frame (5) is fixedly connected with the compatible bed die (21) with top punch die (20), and the back side of the processing frame (5) is fixedly mounted There is jet thrust (22), and the surface of supporting walls (6) is installed with air compressor machine (23), the gas outlet of the air compressor machine (23) is logical Piping is connected to jet thrust (22).

2. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute It states the side at the top of under casing (2) and is fixedly connected with guide channel (24), and guide channel with the position of bed die (21) face (24) image acquisition and processing device (25) is installed at the top of.

3. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute It states and is fixedly connected with fixed frame (26) at the top of pedestal (1), and the both sides of fixed frame (26) are rotatably connected to transmission rod (27), the surface drive of the transmission rod (27) is connected with conveyer belt (28), and the surface of the fixed frame (26) is fixedly connected with Second motor (29), and the output shaft of the second motor (29) passes through belt wheel transmission mechanism (30) and the fixed company of transmission rod (27) It connects, the inside of the fixed frame (26) is installed with stop position sensor (31).

4. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute It states the side at the top of pedestal (1) and is fixedly connected with holder (32), and the surface of holder (32) is fixedly connected with third motor (33), the output shaft of the third motor (33) is fixedly connected with disk (34), and the surface of the holder (32) passes through movable part It is rotatably connected to swing span (35), and the eccentric part of disk (34) is flexibly connected by rotor with swing span (35), the pendulum Feeding rod (36) is sequentially connected at the top of moving frame (35), and the surface of feeding rod (36) is slidably connected with holder (32).

5. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute It includes hydraulic stem (301) and circular arc (304) to state reciprocating apparatus (3), and one end of the hydraulic stem (301) and under casing (2) are solid Fixed connection, and the bottom of circular arc (304) is fixedly connected by fixing piece under casing (2), the one of the hydraulic stem (301) End is rotatably connected to reciprocating push rod (302) by movable part, and one end of reciprocating push rod (302) is rotatablely connected by movable part There is steering slide bar (303), described one end for turning to slide bar (303) is rolled by roller and circular arc (304) and connected, and is turned It is fixedly connected to the other end of slide bar (303) with steering shaft (4).

6. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute The top of steering shaft (4) is stated through under casing (2) and extends to the top of under casing (2).

7. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Institute The bottom end of slide bar (15) is stated through piston cylinder (16) and extends to the inside of piston cylinder (16).

8. a kind of Metal buttons Full automatic compression machine based on machine vision according to claim 1, it is characterised in that：Light The output end of grid position sensor (31) and image acquisition and processing device (25) is connect with the input terminal of computer (8), and is counted In being bi-directionally connected between calculation machine (8) and PLC controller (9), the output end of the PLC controller (9) respectively with first motor (10), the second motor (29), third motor (33), hydraulic stem (301) are connected with the input terminal of jet thrust (22).