CN207967555U - A kind of integrated form wind-power slip ring - Google Patents
A kind of integrated form wind-power slip ring Download PDFInfo
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- CN207967555U CN207967555U CN201820525874.2U CN201820525874U CN207967555U CN 207967555 U CN207967555 U CN 207967555U CN 201820525874 U CN201820525874 U CN 201820525874U CN 207967555 U CN207967555 U CN 207967555U
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 24
- 229910052709 silver Inorganic materials 0.000 claims description 24
- 239000004332 silver Substances 0.000 claims description 24
- 239000000835 fiber Substances 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000007514 turning Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000011900 installation process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- QUCZBHXJAUTYHE-UHFFFAOYSA-N gold Chemical compound [Au].[Au] QUCZBHXJAUTYHE-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- OGFYIDCVDSATDC-UHFFFAOYSA-N silver silver Chemical compound [Ag].[Ag] OGFYIDCVDSATDC-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种集成式风电滑环,包括滑环外壳、信号滑道轴、动力滑道轴以及滑环转动头,将滑环外壳内设置的信号滑道腔和动力滑道腔,所述信号滑道轴、动力滑道轴分别置于信号滑道腔、动力滑道腔内,信号滑道轴的上支撑杆通过上轴承固定在滑环外壳上端,隔板中部开有供下滑道连接杆垂直穿过的通孔,下滑道连接杆穿过动力滑道轴的中心孔,动力滑道轴的下端与下滑道连接杆的下端之间通过固定块连接固定,滑环转动头与固定块之间通过螺栓可拆卸连接固定,信号滑道腔与动力滑道腔内分别设有信号刷丝安装板以及动力刷丝安装板。所述集成式风电滑环整体结构简单,制造安装方便,运行稳定,不容易损坏,因而节约制造成本,实用性高。
The utility model discloses an integrated wind power slip ring, which comprises a slip ring casing, a signal slideway shaft, a power slideway shaft and a slip ring rotating head. The signal slideway cavity and the power slideway cavity arranged in the slip ring casing are The signal slideway shaft and the power slideway shaft are respectively placed in the signal slideway cavity and the power slideway cavity. The upper support rod of the signal slideway shaft is fixed on the upper end of the slip ring shell through the upper bearing. The through hole through which the connecting rod of the slideway passes vertically, the connecting rod of the slideway passes through the center hole of the shaft of the power slideway, the lower end of the shaft of the power slideway and the lower end of the connecting rod of the slideway are connected and fixed by a fixed block, the rotating head of the slip ring is connected with the The fixed blocks are detachably connected and fixed by bolts, and the signal and power slide chambers are respectively provided with a signal brush wire mounting plate and a power brush wire mounting plate. The integrated wind power slip ring has a simple overall structure, is convenient to manufacture and install, runs stably, and is not easily damaged, thus saving manufacturing cost and having high practicability.
Description
技术领域:Technical field:
本实用新型涉及一种集成式风电滑环,涉及风电滑环技术领域。The utility model relates to an integrated wind power slip ring and relates to the technical field of wind power slip rings.
背景技术:Background technique:
现有的风电滑环的滑道部分一般分为动力滑道和信号滑道分别拼接的方式,另一种为将所有滑道整体注塑在同一轴上,滑环滑道和刷针采用镀金工艺,而前一种的滑环的滑道轴的拼接方式对零部件的加工精度和滑道的组装工艺精度均较高,制造成本较高,且安装工序较繁琐,对安装工艺精度要求较高;另一种的滑环的一体成型式滑道轴技术将滑环的动力滑道和信号滑道注塑在同一个轴上,此形式的滑道轴可调节性不强,在动力传输电流变化较大时,或信号滑道通道需求较多时,需求的滑道轴长度偏差较大,需要重新制作滑道轴注胶模具,而且滑道和刷针的金-金接触需要定期维护保养。The slideway part of the existing wind power slip ring is generally divided into the power slideway and the signal slideway splicing separately, and the other is to inject all the slideways on the same shaft as a whole, and the slip ring slideway and brush pins are gold-plated. , while the splicing method of the slideway shaft of the former type of slip ring has higher machining accuracy of parts and assembly process precision of the slideway, higher manufacturing cost, and more cumbersome installation process, which requires higher accuracy of installation process ;Another kind of slip ring integrated slideway shaft technology injects the power slideway and signal slideway of the slip ring on the same shaft. When it is large, or when there are many demands on the signal slideway channel, the length deviation of the required slideway axis is large, and the injection mold of the slideway axis needs to be remade, and the gold-gold contact between the slideway and the brush needle needs regular maintenance.
实用新型内容:Utility model content:
本实用新型所要解决的技术问题是:提供一种装配简单方便且有效提高使用寿命的集成式风电滑环。The technical problem to be solved by the utility model is to provide an integrated wind power slip ring which is simple and convenient to assemble and can effectively improve the service life.
为了解决上述技术问题,本实用新型是通过以下技术方案实现的:In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
一种集成式风电滑环,包括滑环外壳、信号滑道轴、动力滑道轴以及滑环转动头,所述滑环外壳内中部设有隔板,将滑环外壳分隔为两个上下设置的信号滑道腔和动力滑道腔,所述信号滑道轴、动力滑道轴分别置于信号滑道腔、动力滑道腔内,所述信号滑道轴包括信号主轴体以及同轴连接在其上、下部的上支撑杆、下滑道连接杆,上支撑杆通过上轴承固定在滑环外壳上端,所述隔板中部开有供下滑道连接杆垂直穿过的通孔,所述动力滑道轴设置为与信号滑道轴同轴的中心孔结构,下滑道连接杆穿过动力滑道轴的中心孔,动力滑道轴的上端孔口套接在信号主轴体的下端,所述动力滑道轴的下端与下滑道连接杆的下端之间通过固定块连接固定,滑环转动头与固定块之间通过螺栓可拆卸连接固定,所述动力滑道轴的下端通过下轴承固定在滑环外壳下部,所述信号滑道腔与动力滑道腔内分别设有信号刷丝安装板以及动力刷丝安装板。An integrated wind power slip ring, including a slip ring housing, a signal slideway shaft, a power slideway shaft and a slip ring rotating head, the middle part of the slip ring housing is provided with a partition plate, which separates the slip ring housing into two upper and lower parts. The signal slideway cavity and the power slideway cavity, the signal slideway shaft and the power slideway shaft are respectively placed in the signal slideway cavity and the power slideway cavity, and the signal slideway shaft includes a signal main shaft body and a coaxial connection On the upper and lower parts of the upper support rod and the glideway connecting rod, the upper support rod is fixed on the upper end of the slip ring housing through the upper bearing, and the middle part of the partition has a through hole for the glideway connecting rod to pass through vertically. The slideway shaft is set as a central hole structure coaxial with the signal slideway shaft, the glideway connecting rod passes through the center hole of the power slideway shaft, and the upper end of the power slideway shaft is socketed on the lower end of the signal main shaft body. The lower end of the power slideway shaft and the lower end of the glideway connecting rod are connected and fixed by a fixed block, and the slip ring rotating head and the fixed block are detachably connected and fixed by bolts, and the lower end of the power slideway shaft is fixed on the In the lower part of the slip ring housing, a signal brush wire mounting plate and a power brush wire mounting plate are respectively provided in the signal slideway cavity and the power slideway cavity.
作为优选,所述信号滑道腔室内的安装面上固定有信号银纤维刷丝安装板,所述信号银纤维刷丝安装板上的刷丝与信号滑道轴的外侧表面接触。Preferably, a signal silver fiber brush installation plate is fixed on the installation surface in the signal slide chamber, and the brush filaments on the signal silver fiber brush installation plate are in contact with the outer surface of the signal slide shaft.
作为优选,所述动力滑道腔内的安装面上固定有动力银纤维刷丝安装板,所述动力银纤维刷丝板上的刷丝与动力滑道轴的外侧表面接触。Preferably, a power silver fiber brush installation plate is fixed on the installation surface in the cavity of the power slideway, and the brush filaments on the power silver fiber brush plate are in contact with the outer surface of the shaft of the power slideway.
作为优选,所述滑环外壳上下端分别设有上轴承腔以及下轴承腔,所述上轴承、下轴承分别固定在上轴承腔、下轴承腔内。Preferably, the upper and lower ends of the slip ring housing are respectively provided with an upper bearing cavity and a lower bearing cavity, and the upper bearing and the lower bearing are respectively fixed in the upper bearing cavity and the lower bearing cavity.
作为优选,所述滑环外壳的下端设有与下轴承腔配合的固定法兰,固定法兰的内圈压紧在下轴承的外圈上。Preferably, the lower end of the slip ring housing is provided with a fixing flange matched with the lower bearing cavity, and the inner ring of the fixing flange is pressed against the outer ring of the lower bearing.
作为优选,所述动力滑道轴的上端与信号主轴体的下端套接处设有限位台阶。Preferably, a limiting step is provided at the socket where the upper end of the power slide shaft and the lower end of the signal main shaft body are socketed.
与现有技术相比,本实用新型的有益之处是:所述集成式风电滑环滑环动力滑道轴和信号滑道轴分别为注胶模块化设计,灵活性高,成本低,安装方便,且定子侧动力滑道部分和信号滑道部分采用银-银接触方案,成束的银纤维刷丝与镀银环接触的方式,增加定子侧和转子侧之间的接触面积,提高了滑环的电气性能,另外整体结构简单,制造安装方便,运行稳定,不容易损坏,因而节约制造成本,实用性和经济效益高,适合推广应用。Compared with the prior art, the utility model is beneficial in that: the integrated wind power slip ring slip ring power slideway shaft and signal slideway shaft are respectively designed with glue injection modularization, which has high flexibility, low cost and easy installation. It is convenient, and the power slideway part and the signal slideway part of the stator side adopt the silver-silver contact scheme, and the bundled silver fiber brush wire is in contact with the silver-plated ring, which increases the contact area between the stator side and the rotor side, and improves the The electrical performance of the slip ring, in addition, the overall structure is simple, the manufacture and installation are convenient, the operation is stable, and it is not easy to be damaged, thus saving manufacturing costs, having high practicability and economic benefits, and is suitable for popularization and application.
附图说明:Description of drawings:
下面结合附图对本实用新型进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型的侧面剖视结构示意图;Fig. 1 is a side sectional structural representation of the utility model;
图2是本实用新型的轴测结构示意图。Fig. 2 is a schematic diagram of the axonometric structure of the utility model.
具体实施方式:Detailed ways:
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围:The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work all belong to the protection scope of the present utility model:
如图1、图2所示的一种集成式风电滑环,包括滑环外壳1、信号滑道轴、动力滑道轴3以及滑环转动头4,所述滑环外壳1内中部设有隔板5,将滑环外壳分隔为两个上下设置的信号滑道腔101和动力滑道腔102,且在所述信号滑道腔101和动力滑道腔内102均设有刷丝安装板。An integrated wind power slip ring as shown in Figure 1 and Figure 2 includes a slip ring housing 1, a signal slideway shaft, a power slideway shaft 3 and a slip ring rotating head 4, and the middle part of the slip ring housing 1 is provided with The separator 5 separates the slip ring housing into two signal slideway chambers 101 and power slideway chambers 102 arranged up and down, and a brush installation plate is provided in the signal slideway chamber 101 and the power slideway chamber 102 .
所述信号滑道轴、动力滑道轴3分别置于信号滑道腔101、动力滑道腔内102,所述信号滑道轴包括信号主轴体6以及上支撑杆7、下滑道连接杆8,其中上支撑杆7浇注在信号主轴体6的上端,下滑道连接杆8浇注在信号主轴体6下端,三者同轴设置,上支撑杆7通过上轴承9固定在滑环外壳1上端,而在滑环外壳1的上端设有上轴承腔10,上轴承9固定在上轴承腔101内,继而有效提高其稳定性,避免其轴向位移。The signal slideway shaft and the power slideway shaft 3 are placed in the signal slideway cavity 101 and the power slideway cavity 102 respectively, and the signal slideway shaft includes a signal main shaft body 6, an upper support rod 7, and a glideway connecting rod 8 , wherein the upper support rod 7 is poured on the upper end of the signal main shaft body 6, the glide path connecting rod 8 is poured on the lower end of the signal main shaft body 6, the three are coaxially arranged, the upper support rod 7 is fixed on the upper end of the slip ring housing 1 through the upper bearing 9, The upper end of the slip ring housing 1 is provided with an upper bearing cavity 10, and the upper bearing 9 is fixed in the upper bearing cavity 101, thereby effectively improving its stability and avoiding its axial displacement.
所述隔板5中部开有供信号滑道轴垂直穿过的通孔,所述动力滑道轴3设置为与信号滑道轴同轴的中心孔结构,下滑道连接杆8穿过动力滑道轴3的中心孔,动力滑道轴3的上端孔口套接在信号主轴体6的下端,且所述动力滑道轴3的上端与信号主轴体6的下端套接处设有限位台阶11,避免两者之间相互滑动错位。The middle part of the partition plate 5 has a through hole for the shaft of the signal slideway to pass through vertically, the shaft of the power slideway 3 is set as a central hole structure coaxial with the axis of the signal slideway, and the connecting rod 8 of the glideway passes through the power slideway. The central hole of the road shaft 3, the upper end of the power slide shaft 3 is socketed on the lower end of the signal main shaft 6, and the upper end of the power slide shaft 3 and the lower end of the signal main shaft 6 are socketed with a limit step 11. Avoid sliding and misalignment between the two.
所述动力滑道轴3的下端与下滑道连接杆8的下端之间通过固定块12连接固定,继而连接为一个滑环滑动轴,滑环转动头4与固定块12之间通过螺栓13可拆卸连接固定,所述动力滑道轴3也即滑环滑动轴的下端通过下轴承14固定在滑环外壳下部,进一步地,所述滑环外壳1下端设有下轴承腔15,所述下轴承14固定在下轴承腔15内,另外,所述滑环外壳1的下端设有与下轴承腔15配合的固定法兰16,固定法兰16的内圈压紧在下轴承15的外圈上,进一步提高整体结构的稳固性。The lower end of the power slideway shaft 3 and the lower end of the glideway connecting rod 8 are connected and fixed by a fixed block 12, and then connected as a slip ring sliding shaft, and the slip ring rotating head 4 and the fixed block 12 can be fixed by bolts 13. Disassemble and connect and fix, the lower end of the power slideway shaft 3, that is, the slip ring sliding shaft, is fixed on the lower part of the slip ring housing through the lower bearing 14, further, the lower end of the slip ring housing 1 is provided with a lower bearing chamber 15, and the lower The bearing 14 is fixed in the lower bearing cavity 15. In addition, the lower end of the slip ring housing 1 is provided with a fixed flange 16 matching the lower bearing cavity 15. The inner ring of the fixed flange 16 is pressed against the outer ring of the lower bearing 15. Further improve the stability of the overall structure.
所述信号滑道腔101与动力滑道腔内102的刷丝安装面上分别设有信号刷丝安装板17以及动力刷丝安装板18,在本实施例中,所述信号滑道腔101内的安装面上固定有信号银纤维刷丝安装板17,所述信号银纤维刷丝安装板17上的银纤维刷丝与信号滑道轴的外侧表面接触,且所述动力滑道腔102内的安装面上固定有动力银纤维刷丝安装板18,所述动力银纤维刷丝板18上的银纤维刷丝与动力滑道轴3的外侧表面接触.The signal chute cavity 101 and the brush filament installation surfaces of the power chute cavity 102 are respectively provided with a signal brush filament mounting plate 17 and a power brush filament mounting plate 18. In this embodiment, the signal chute cavity 101 A signal silver fiber brush installation plate 17 is fixed on the inner installation surface, and the silver fiber brush on the signal silver fiber brush installation plate 17 is in contact with the outer surface of the signal slide shaft, and the power slide cavity 102 A power silver fiber brush installation plate 18 is fixed on the inner mounting surface, and the silver fiber brush on the power silver fiber brush plate 18 is in contact with the outer surface of the power slide shaft 3.
另外,在信号主轴体6以及动力滑道轴3的轴体表面设有多个按间距固定的镀银环,镀银环与银纤维刷丝接触时,银纤维刷丝对镀银环施加压力,银纤维刷丝散开,继而有效提高增加定子侧和转子侧之间的接触面积,提高了滑环的电气性能。In addition, a plurality of silver-plated rings fixed at intervals are arranged on the surface of the signal main shaft body 6 and the shaft body of the power slideway shaft 3. When the silver-plated rings are in contact with the silver fiber brushes, the silver fiber brushes exert pressure on the silver-plated rings. , the silver fiber brush filaments are scattered, and then effectively increase the contact area between the stator side and the rotor side, and improve the electrical performance of the slip ring.
在实际应用中,在滑环转动头4连接件转动时带动滑环转动头4转动,滑环转动头4带动滑环滑道轴转动,滑环滑道轴转动过程中,信号主轴体以及动力滑道轴3的轴体表面的镀银环分别与信号银纤维刷丝和动力银纤维刷丝接触,动力电流与信号电流分别通过动力银纤维刷丝和信号银纤维刷丝,经过刷丝与镀银环的接触点传递到镀银环上,再由镀银环内焊接的线缆传递到转子侧,在滑环转动头4持续旋转的过程中,电流和信号电流可以持续的由滑环的定子部分传递到滑环的转子部分,实现信号和动力的持续传递。In practical application, when the connecting piece of the slip ring turning head 4 rotates, the slip ring turning head 4 is driven to rotate, and the slip ring turning head 4 drives the slip ring slideway shaft to rotate. During the rotation of the slip ring slideway shaft, the signal main shaft and the power The silver-plated rings on the surface of the shaft body of the slide shaft 3 are in contact with the signal silver fiber brush and the power silver fiber brush respectively, and the power current and the signal current pass through the power silver fiber brush and the signal silver fiber brush respectively, and pass through the brush wire and the The contact point of the silver-plated ring is transmitted to the silver-plated ring, and then transmitted to the rotor side by the cable welded in the silver-plated ring. During the continuous rotation of the slip ring rotating head 4, the current and signal current can be continuously transmitted by the slip ring The stator part of the slip ring is transmitted to the rotor part of the slip ring to realize continuous transmission of signals and power.
上述集成式风电滑环滑环动力滑道轴和信号滑道轴分别为注胶模块化设计,灵活性高,成本低,安装方便,且定子侧动力滑道部分和信号滑道部分采用银-银接触方案,成束的银纤维刷丝与镀银环接触的方式,增加定子侧和转子侧之间的接触面积,提高了滑环的电气性能,另外整体结构简单,制造安装方便,运行稳定,不容易损坏,因而节约制造成本,实用性高。The above-mentioned integrated wind power slip ring slip ring power slideway shaft and signal slideway shaft are respectively designed with glue injection modularization, which has high flexibility, low cost and easy installation, and the power slideway part and signal slideway part on the stator side are made of silver- The silver contact scheme, the method of contacting the bundled silver fiber brush wires with the silver-plated ring, increases the contact area between the stator side and the rotor side, and improves the electrical performance of the slip ring. In addition, the overall structure is simple, easy to manufacture and install, and stable in operation. , not easily damaged, thus saving manufacturing cost and having high practicability.
需要强调的是:以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。It should be emphasized that: the above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modification, equivalent change and Modifications still belong to the scope of the technical solution of the utility model.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820525874.2U CN207967555U (en) | 2018-04-13 | 2018-04-13 | A kind of integrated form wind-power slip ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820525874.2U CN207967555U (en) | 2018-04-13 | 2018-04-13 | A kind of integrated form wind-power slip ring |
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| Publication Number | Publication Date |
|---|---|
| CN207967555U true CN207967555U (en) | 2018-10-12 |
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| CN201820525874.2U Expired - Fee Related CN207967555U (en) | 2018-04-13 | 2018-04-13 | A kind of integrated form wind-power slip ring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112072425A (en) * | 2020-09-02 | 2020-12-11 | 安徽同盛环件有限公司 | Integrated wind power ring and machining process thereof |
| CN113258402A (en) * | 2021-04-28 | 2021-08-13 | 成都晋升泰科技有限公司 | Production line and production process for wind power slip ring |
-
2018
- 2018-04-13 CN CN201820525874.2U patent/CN207967555U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112072425A (en) * | 2020-09-02 | 2020-12-11 | 安徽同盛环件有限公司 | Integrated wind power ring and machining process thereof |
| CN113258402A (en) * | 2021-04-28 | 2021-08-13 | 成都晋升泰科技有限公司 | Production line and production process for wind power slip ring |
| CN113258402B (en) * | 2021-04-28 | 2022-11-29 | 嘉兴恩碧技电气有限公司 | Production line and production process for wind power slip ring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190506 Address after: Room 401, Building No. 36, Changsheng South Road, Jiaxing Economic and Technological Development Zone, Zhejiang 314000 Patentee after: JIAXING ENBIJI ELECTRIC CO.,LTD. Address before: 215122 No. 4 Weiting Fenghe Road, Suzhou Industrial Park, Jiangsu Province Patentee before: SUZHOU NBG ELECTRIC CO.,LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181012 |