CN207964530U - 一种流体产品寿命试验装置 - Google Patents
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Abstract
本实用新型提供了一种流体产品寿命试验装置，包括流体发生装置、流体产品试验区和清洗装置，所述流体发生装置与流体产品试验区之间形成流体循环管路，流体从流体发生装置流到流体产品试验区后继续流回流体发生装置，所述清洗装置与流体循环管路连通，清洗装置连通流体产品试验区之后再通过流体循环管路与流体发生装置连通，所述流体发生装置连接有沉淀回收装置。本实用新型能够通过模拟生产条件的流体流动进行产品寿命测试。
Description
技术领域
本实用新型涉及流体产品寿命测试技术领域，具体地说，是涉及一种流体产品寿命试验装置。
背景技术
在石油和天然气开采中，高压管汇产品被广泛应用。高压管汇产品包括直管线、整体接头、旋塞阀、活动弯头和单流阀等。这些产品的内部流体速度非常高，因此内部冲蚀是产品损坏的主要形式之一。内部冲蚀导致产品壁厚减薄，如果壁厚减薄到报废的标准，而没有被及时发现，在高压力作用下，产品会爆破、刺漏，对人身和设备安全带来巨大威胁，甚至人员伤亡。所以，一种能测试高压管汇产品寿命的试验装置就显得非常重要。目前，还没有测试高压管汇寿命的装置。
实用新型内容
本实用新型的目的在于克服上述传统技术的不足之处，提供一种流体产品寿命试验装置。
本实用新型的目的是通过以下技术措施达到的：一种流体产品寿命试验装置，包括流体发生装置、流体产品试验区和清洗装置，所述流体发生装置与流体产品试验区之间形成流体循环管路，流体从流体发生装置流到流体产品试验区后继续流回流体发生装置，所述清洗装置与流体循环管路连通，清洗装置连通流体产品试验区之后再通过流体循环管路与流体发生装置连通。
进一步的，所述流体发生装置连接有沉淀回收装置。
进一步的，所述沉淀回收装置包括沉砂池，所述沉淀回收装置与流体发生装置之间设有沉淀回收管路。
进一步的，所述清洗装置包括清水罐，外接水源经过清水管进入清水罐，所述清水罐与流体循环管路之间设有单向阀。
进一步的，所述流体发生装置包括混砂罐、砂斗和搅拌器，所述砂斗与混砂罐连接，所述混砂罐连接有从外界供水的清水管。
进一步的，所述流体发生装置连接有密度检查循环管路，所述密度检查循环管路上设有密度计，流体从流体发生装置流入密度检查循环管路经密度计流回流体发生装置。
进一步的，所述清洗装置与密度检查循环管路接通。
进一步的，所述流体循环管路靠近流体产品试验区的位置设有流量计、入口压力表和出口压力表，所述入口压力表位于流体循环管路中流体流入流体产品试验区的一侧，所述出口压力表位于流体循环管路中流体流出流体产品试验区的一侧。
进一步的，所述流体发生装置与流体产品试验区之间设有泵将砂浆输送到流体产品试验区，所述流体发生装置与沉淀回收装置之间设有泵将砂浆输送到沉淀回收装置中，所述清洗装置与流体产品试验区之间设有泵将清水输送到流体产品试验区进而通过流体循环管路输送到流体发生装置中。
利用上述装置的进行流体产品的试验方法，包括以下步骤：
(1)混砂阶段
外部清水和砂斗中的试验砂加入到混砂罐中，搅拌器做旋转运动，清水和试验砂按照一定比例在搅拌器的作用下混合成砂浆，砂浆密度和体积达到所需的数值；
(2)密度测试
混砂罐中的砂浆经过密度检查循环管路流回到混砂罐，观察密度计，密度数值是否达到所需的数值，如果数值有偏差，通过调整清水量和试验砂的量调整砂浆的密度，直到达到所需求的密度数值后，停止清水和试验砂的加入；
(3)试验阶段
将测试产品安装在流体产品试验区，混砂罐中的砂浆经过流体产品试验区中的产品流回到混砂罐，在砂浆循环过程中，要定期观察流量计、入口压力表、出口压力和密度计的数值，同时定期记录测试产品的壁厚等相关数据；
(4)试验结束
达到试验目的后，外部清水经过清水管进入清水罐，清水罐中的清水经过密度检查循环管路流经单向阀、流量计和密度计流到混砂罐，观察密度计的数值，数值接近清水密度值时，关闭密度检查循环管路，开启沉淀回收管路，混砂罐中的砂浆经过沉淀回收管路流入沉砂池中。
由于采用了上述技术方案，与现有技术相比，本实用新型的优点是：
搅拌器搅拌混砂罐中的砂浆，避免砂的下沉，完成砂浆的搅拌，模拟生产中砂浆的密度，可随时按照实际情况调整砂浆的密度；
利用清水罐的清水循环，可将管路中的砂浆冲刷干净，防止砂浆沉积在管路中；
通过控制不同阀门的开关状态，即可完成混砂、密度测试、试验阶段和试验结束四个阶段的工作，提高了工作效率；
设置沉淀回收装置，清洗完成后将砂浆回收到沉砂池中进行回收；
在清水罐的出口安装了单向阀，避免砂浆回流到清水罐中。
下面结合附图和具体实施方式对本实用新型作进一步说明。
附图说明
附图1是本实用新型中流体产品寿命试验装置的结构示意图。
其中，1-第一阀门，2-第二阀门，3-第三阀门，4-第四阀门，5-第五阀门， 6-第六阀门，7-第七阀门，8-第八阀门，9-第九阀门，10-第十阀门，21-清水罐， 22-混砂罐，23-沉砂池，24-砂斗，26-流体产品试验区，31-离心泵，32-液压马达，33-搅拌器，41-密度计，42-流量计，43-入口压力表，44-出口压力表，51- 清水管，61-单向阀。
具体实施方式
实施例：如附图1所示，一种流体产品寿命试验装置，包括流体发生装置、流体产品试验区26和清洗装置，所述流体发生装置与流体产品试验区26之间形成流体循环管路，流体从流体发生装置流到流体产品试验区26后继续流回流体发生装置，所述清洗装置与流体循环管路连通，清洗装置连通流体产品试验区26之后再通过流体循环管路与流体发生装置连通，所述流体发生装置连接有沉淀回收装置，所述沉淀回收装置包括沉砂池23，所述沉淀回收装置与流体发生装置之间设有沉淀回收管路。
所述清洗装置包括清水罐21，外接水源经过清水管51进入清水罐21，所述清水罐21与流体循环管路之间设有单向阀61，所述流体发生装置包括混砂罐 22、砂斗24和搅拌器33，所述砂斗24与混砂罐22连接，所述混砂罐22连接有从外界供水的清水管51，所述流体发生装置连接有密度检查循环管路，所述密度检查循环管路上设有密度计41，流体从流体发生装置流入密度检查循环管路经密度计41流回流体发生装置，所述清洗装置与密度检查循环管路接通，所述流体循环管路靠近流体产品试验区26的位置设有流量计42、入口压力表43 和出口压力表44，所述入口压力表43位于流体循环管路中流体流入流体产品试验区26的一侧，所述出口压力表44位于流体循环管路中流体流出流体产品试验区26的一侧。
所述流体发生装置与流体产品试验区26之间设有泵将砂浆输送到流体产品试验区26，所述流体发生装置与沉淀回收装置之间设有泵将砂浆输送到沉淀回收装置中，所述清洗装置与流体产品试验区26之间设有泵将清水输送到流体产品试验区26进而通过流体循环管路输送到流体发生装置中。
本实施例中对上述流体循环管路、密度检查循环管路和沉淀回收管路进行集成，应用上述装置的流体产品寿命试验方法包括以下步骤：
(1)混砂阶段
开启第一阀门1，外部清水通过清水管51和第一阀门1进入混砂罐22，启动液压马达32，液压马达32带动搅拌器33做旋转运动。开启第五阀门5，砂斗24中的试验砂通过第五阀门5加入到混砂罐22中，清水和试验砂按照一定比例在搅拌器33的作用下混合成砂浆。砂浆密度达到所需的数值，且砂浆体积达到所需用量时，关闭第一阀门1和第五阀门5。
(2)密度测试
开启第二阀门2，第三阀门3和第四阀门4，启动离心泵31。混砂罐22中的砂浆经过第二阀门2、离心泵31、第三阀门3、第四阀门4和密度计41，流回到混砂罐22。观察密度计41，密度数值是否达到所需的数值。如果数值有偏差，再次开启第一阀门1或第五阀门5调整砂浆的密度，直到达到所需求的密度数值后，关闭第一阀门1和第五阀门5。
(3)试验阶段
将测试产品安装在流体产品试验区26，关闭第三阀门3和第四阀门4，开启第六阀门6和第七阀门7。混砂罐22中的砂浆经过第二阀门2、离心泵31、第六阀门6、流量计42、流体产品试验区26中的产品、第七阀门7和密度计41，流回到混砂罐22。在砂浆循环过程中，要定期观察流量计42、入口压力表43、出口压力和密度计41的数值，同时定期记录测试产品的壁厚等相关数据。
(4)试验结束
达到试验目的后，外部清水经过清水管51和第十阀门10进入清水罐21。关闭第二阀门2，开启第九阀门9。清水罐21中的清水经过单向阀61、第九阀门9、离心泵31、第六阀门6、流量计42、第七阀门7和密度计41，流到混砂罐22。观察密度计41的数值，数值接近清水密度值时，关闭第六阀门6、第七阀门7和第九阀门9，开启第二阀门2、第三阀门3、第八阀门8。混砂罐22中的砂浆经过第二阀门2、离心泵31、第三阀门3、第八阀门8，流入沉砂池23 中。
Claims (9)
1.一种流体产品寿命试验装置，其特征在于：包括流体发生装置、流体产品试验区和清洗装置，所述流体发生装置与流体产品试验区之间形成流体循环管路，流体从流体发生装置流到流体产品试验区后继续流回流体发生装置，所述清洗装置与流体循环管路连通，清洗装置连通流体产品试验区之后再通过流体循环管路与流体发生装置连通。
2.根据权利要求1所述的一种流体产品寿命试验装置，其特征在于：所述流体发生装置连接有沉淀回收装置。
3.根据权利要求2所述的一种流体产品寿命试验装置，其特征在于：所述沉淀回收装置包括沉砂池，所述沉淀回收装置与流体发生装置之间设有沉淀回收管路。
4.根据权利要求3所述的一种流体产品寿命试验装置，其特征在于：所述清洗装置包括清水罐，外接水源经过清水管进入清水罐，所述清水罐与流体循环管路之间设有单向阀。
5.根据权利要求4所述的一种流体产品寿命试验装置，其特征在于：所述流体发生装置包括混砂罐、砂斗和搅拌器，所述砂斗与混砂罐连接，所述混砂罐连接有从外界供水的清水管。
6.根据权利要求5所述的一种流体产品寿命试验装置，其特征在于：所述流体发生装置连接有密度检查循环管路，所述密度检查循环管路上设有密度计，流体从流体发生装置流入密度检查循环管路经密度计流回流体发生装置。
7.根据权利要求6所述的一种流体产品寿命试验装置，其特征在于：所述清洗装置与密度检查循环管路接通。
8.根据权利要求7所述的一种流体产品寿命试验装置，其特征在于：所述流体循环管路靠近流体产品试验区的位置设有流量计、入口压力表和出口压力表，所述入口压力表位于流体循环管路中流体流入流体产品试验区的一侧，所述出口压力表位于流体循环管路中流体流出流体产品试验区的一侧。
9.根据权利要求6所述的一种流体产品寿命试验装置，其特征在于：所述流体发生装置与流体产品试验区之间设有泵将砂浆输送到流体产品试验区，所述流体发生装置与沉淀回收装置之间设有泵将砂浆输送到沉淀回收装置中，所述清洗装置与流体产品试验区之间设有泵将清水输送到流体产品试验区进而通过流体循环管路输送到流体发生装置中。
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