CN207952986U - A kind of bonding machine self-balancing micro-tensioning system - Google Patents
A kind of bonding machine self-balancing micro-tensioning system Download PDFInfo
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- CN207952986U CN207952986U CN201721768116.5U CN201721768116U CN207952986U CN 207952986 U CN207952986 U CN 207952986U CN 201721768116 U CN201721768116 U CN 201721768116U CN 207952986 U CN207952986 U CN 207952986U
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- China
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- pedestal
- bonding machine
- tensioning system
- host computer
- machine self
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Abstract
The utility model is related to a kind of bonding machine self-balancing micro-tensioning systems, a pressure sensor is respectively set in pedestal below the pedestal four corners, four horizon sensors are arranged in pedestal upper end face interval, the output signal of four pressure sensors and horizon sensor is transmitted to host computer, each one adjustment bar of fixing nut outer rim suit, each adjustment bar outboard end is hinged the piston rod of an oil cylinder, and the control signal whether which acts is exported by host computer.In the utility model, pressure sensor is used to examine the pressure of pedestal four corners generation, horizon sensor is used to detect the levelness of pedestal, two groups of data are wirelessly transmitted to host computer, host computer drive cylinder drives adjustment bar, so that it is driven fixing nut rotation, or tighten, or pine is adjusted, the fine tuning of dynamic equilibrium can be realized by making bonding machine at work.
Description
Technical field
The utility model belongs to bonding machine balanced structure technical field of improvement, especially a kind of bonding machine self-balancing fine tuning system
System.
Background technology
Bonding machine is the common process equipment of automobile component manufacturing enterprise, with high degree of automation, precision machining
Feature, since bonding machine wants input space coordinate in preprogramming, this position for requiring bonding machine to install has to keep high
The levelness of precision.In the prior art, it first has to be excavated in installation site, then reinforcing bar is set, then carry out concrete
Pedestal is formed after pouring, and weldering is fixed by the external screw thread and fixing nut of reinforcing bar upper end pre-buried in pedestal after pedestal solidification
Pick the pedestal of lower end, thus completes the accurate installation of bonding machine.It finds in actual use, the manipulator in bonding machine moves
Dynamic speed is fast, frequency is high, and the bad situation of the degree of balance is will appear after long-time service, and the angle of inclination after measuring certainly is smaller,
But the machining accuracy that can also influence manipulator at this time needs to shut down, and operating personnel can be with adjustment base or adjusting bonding machine
The mechanism on top is corrected, but two methods are required to longer time, and regulating effect is not fine.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, automatic detection angle of inclination and pressure change are provided
Numerical value and a kind of bonding machine self-balancing micro-tensioning system for carrying out trace regulation on this basis.
The technical scheme adopted by the utility model is that：
A kind of bonding machine self-balancing micro-tensioning system, including bonding machine, pedestal, are provided with reinforcing bar in pedestal, and reinforcing bar stretches out
The upper end of pedestal is pierced by from bonding machine pedestal upper surface and its outer rim suit fixing nut, it is characterised in that：The pedestal quadrangle
Locate that a pressure sensor is respectively set in the pedestal of lower section, pedestal upper end face interval four horizon sensors of setting, this four
The output signal of pressure sensor and horizon sensor is transmitted to host computer, and each fixing nut outer rim suit one adjusts bar, often
A adjustment bar outboard end is hinged the piston rod of an oil cylinder, and the control signal whether which acts is defeated by host computer
Go out.
Moreover, each the medial end of adjustment bar makes the hexagonal hole coordinated with fixing nut outer rim, the hexagonal hole
The outer rim of fixing nut is blocked, each outboard end for adjusting bar is hinged the piston rod outboard end of an oil cylinder by hinged shaft.
Moreover, two oil cylinders are respectively set on the ground of pedestal both sides, the piston rod of two oil cylinders of homonymy is oppositely arranged,
Each hinged adjustment bar rotation of the flexible drive of piston rod.
Moreover, a control unit is arranged on the pedestal, which includes central control module and wireless transmission
Module, the input/output interface of central control module connect the output end of four pressure sensors, four horizon sensors it is defeated
The other end of one end of outlet and wireless transport module, wireless transport module wirelessly connects the host computer, center
The input/output interface of control module connects the control terminal of four oil cylinders.
Moreover, multiple fixing muscles are radially arranged in the lower end that the reinforcing bar is located in pedestal in the horizontal direction.
Moreover, the length of the reinforcing bar is more than the half of base height and is less than 2/3rds.
Moreover, the length of each fixing muscle is more than the one third of reinforcing bar length and is less than half.
Moreover, four oil cylinders are fixed at the ground of pedestal side.
The advantages of the utility model and good effect are：
In the utility model, pressure sensor is used to examine the pressure of pedestal four corners generation, and horizon sensor is for detecting
The levelness of pedestal, two groups of data are wirelessly transmitted to host computer, and host computer records and analyze these data, calculates pressure
Whether power and levelness more than preset safety value judge that there are the degrees of balance at this when certain is lasting is more than safety value
The problem of, then drive cylinder drives adjustment bar, so that it is driven fixing nut rotation, either tightens or adjust pine, bonding machine is made to exist
The fine tuning that dynamic equilibrium can be realized when work then judges safety occur after many places are beyond safety value and continue for some time
Problem sends out alarm signal and stops the action of bonding machine after the completion of a welding interval, thereby guarantees that the safety of bonding machine
Work, in addition, the improvement of the lower end structure and size of reinforcing bar, keeps the initial fixed effect of bonding machine more preferable, be further ensured that weldering
The work safety to pick.
Description of the drawings
Fig. 1 is the schematic diagram of the utility model；
Fig. 2 is the vertical view of the pedestal of Fig. 1；
Fig. 3 is the control principle drawing of Fig. 1.
Specific implementation mode
With reference to embodiment, following embodiments, which are illustrative, are not limited is further illustrated to the utility model
, the scope of protection of the utility model cannot be limited with following embodiments.
A kind of bonding machine self-balancing micro-tensioning system, as shown in Figures 1 to 3, including bonding machine 1, pedestal 13, bonding machine lower end are set
Welding gun 2 is arranged in bottom set seat 4, bonding machine upper end, and reinforcing bar 11,14 is provided in pedestal, and the upper end 5 that reinforcing bar stretches out pedestal is welded certainly
Machine base upper surface is pierced by and its outer rim suit fixing nut 6, the innovation of the utility model are：Base below pedestal four corners
A pressure sensor 10 is respectively set in seat, four horizon sensors 7, four pressure sensings are arranged in pedestal upper end face interval
The output signal of device and horizon sensor is transmitted to host computer 16, and one adjustment bar 9 of each fixing nut outer rim suit is each to adjust
Bar outboard end is hinged the piston rod 17 of an oil cylinder 19, and the control signal whether which acts is exported by host computer.
In the present embodiment, each medial end for adjusting bar makes the hexagonal hole 18 coordinated with fixing nut outer rim, should
Hexagonal hole blocks the outer rim of fixing nut, on the outside of the piston rod that each outboard end for adjusting bar passes through 16 hinged oil cylinder of hinged shaft
End.
Two oil cylinders are respectively set on the ground of pedestal both sides, the piston rod of two oil cylinders of homonymy is oppositely arranged, each
The hinged adjustment bar rotation of the flexible drive of piston rod.Certainly adjustment bar rotation here is only finely tuned, i.e., fixing nut is stubborn
Tightly and unscrew control in smaller range, avoids the occurrence of the problem of bonding machine shakes in substantially rotation.
Since bonding machine can generally be arranged more in working region, in order to avoid occupying too many space, so using
Above-mentioned oil cylinder set-up mode, that is, save the space occupied, and it is regular to facilitate oil pipe to lay.
One control unit 15 is set on pedestal, and the control unit is as shown in Figure 3：Including central control module and wireless biography
Defeated module, the input/output interface of central control module connect the output end of four pressure sensors, four horizon sensors
The other end of one end of output end and wireless transport module, wireless transport module wirelessly connects the host computer, in
The input/output interface of centre control module connects the control terminal 20 of four oil cylinders.Central control module can use common
For the CPU of Industry Control, wireless transport module uses wireless industrial transmission standard, pressure sensor that can use loop configuration
Or string configuration sensor, horizon sensor uses high-precision sensor, and the equipment of control terminal oil cylinder in order to control can
To include oil pump, solenoid valve etc..
In order to improve the fixed effect of reinforcing bar, a bending part is arranged in lower end in existing reinforcing bar one end, but due to weldering
The swing arm to pick will appear significantly rotation and lifting, and safer fixed structure, scheme is needed to be：Reinforcing bar is located at pedestal
Multiple fixing muscles 12 are radially arranged in interior lower end in the horizontal direction.Preferred scheme is：The length of reinforcing bar is more than base
The half of seat height degree and it is less than 2/3rds, the length of each fixing muscle is more than the one third of reinforcing bar length and is less than two
/ mono-.
Since pedestal is the fixed important feature of bonding machine, and output of the oil cylinder when fine tuning adjusts bar is larger, in order to anti-
Only oil cylinder fixed structure completely endangers pedestal, so four oil cylinders are fixed at the ground of pedestal side, when construction can
It with the descending reinforcing cage in the ground of pedestal side, then pours, fixes cylinder bracket again on the concrete structure poured.
Pressure sensor is used to examine the pressure of pedestal four corners generation, and horizon sensor is used to detect the levelness of pedestal,
Two groups of data are wirelessly transmitted to host computer, and host computer records and analyze these data, and calculating pressure and levelness is
It is no to judge there are problems that the degree of balance at this when certain is lasting is more than safety value more than preset safety value, then drive
Oil cylinder drives adjustment bar, so that it is driven fixing nut rotation, either tightens or adjust pine, make bonding machine at work can be real
The fine tuning of existing dynamic equilibrium then judges safety problem occur, sends out alarm after many places are beyond safety value and continue for some time
Signal and the action for stopping bonding machine after the completion of a welding interval.Above-mentioned safety value can be before not influencing machining accuracy
One broad numerical value of setting as far as possible is put, such as：A large amount of pressure, levelness can be collected when bonding machine works
The numerical value of variation establishes chart or curve according to these numerical value and machining accuracy, then sets safety value accordingly.
In the utility model, bonding machine can realize the fine tuning of dynamic equilibrium at work, in addition the lower end structure of reinforcing bar
And the improvement of size, keep the initial fixed effect of bonding machine more preferable, is further ensured that the work safety of bonding machine.
Claims (8)
1. a kind of bonding machine self-balancing micro-tensioning system, including bonding machine, pedestal, are provided with reinforcing bar in pedestal, reinforcing bar stretches out base
The upper end of seat is pierced by from bonding machine pedestal upper surface and its outer rim suit fixing nut, it is characterised in that：The pedestal four corners
A pressure sensor is respectively set in the pedestal of lower section, four horizon sensors, this four pressures are arranged in pedestal upper end face interval
The output signal of force snesor and horizon sensor is transmitted to host computer, and each fixing nut outer rim suit one adjusts bar, each
Adjustment bar outboard end is hinged the piston rod of an oil cylinder, and the control signal whether which acts is exported by host computer.
2. a kind of bonding machine self-balancing micro-tensioning system according to claim 1, it is characterised in that：The inside of each adjustment bar
The hexagonal hole coordinated with fixing nut outer rim is made in end, which blocks the outer rim of fixing nut, each adjust bar
Outboard end the piston rod outboard end of an oil cylinder is hinged by hinged shaft.
3. a kind of bonding machine self-balancing micro-tensioning system according to claim 2, it is characterised in that：On the ground of pedestal both sides
Two oil cylinders are respectively set, the piston rod of two oil cylinders of homonymy is oppositely arranged, the hinged tune of the flexible drive of each piston rod
Whole bar rotation.
4. a kind of bonding machine self-balancing micro-tensioning system according to claim 3, it is characterised in that：It is arranged one on the pedestal
A control unit, the control unit include central control module and wireless transport module, and the input and output of central control module connect
One end of the output end of mouthful four pressure sensors of connection, the output end and wireless transport module of four horizon sensors, wirelessly
The other end of transmission module wirelessly connects the host computer, described in the input/output interface connection of central control module
The control terminal of four oil cylinders.
5. a kind of bonding machine self-balancing micro-tensioning system according to claim 1 or 2 or 3 or 4, it is characterised in that：The steel
Multiple fixing muscles are radially arranged in the lower end that muscle is located in pedestal in the horizontal direction.
6. a kind of bonding machine self-balancing micro-tensioning system according to claim 5, it is characterised in that：The length of the reinforcing bar is big
In base height half and be less than 2/3rds.
7. a kind of bonding machine self-balancing micro-tensioning system according to claim 6, it is characterised in that：The length of each fixing muscle
More than reinforcing bar length one third and be less than half.
8. a kind of bonding machine self-balancing micro-tensioning system described according to claim 6 or 7, it is characterised in that：Four oil cylinders
It is fixed at the ground of pedestal side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721768116.5U CN207952986U (en) | 2017-12-18 | 2017-12-18 | A kind of bonding machine self-balancing micro-tensioning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721768116.5U CN207952986U (en) | 2017-12-18 | 2017-12-18 | A kind of bonding machine self-balancing micro-tensioning system |
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| Publication Number | Publication Date |
|---|---|
| CN207952986U true CN207952986U (en) | 2018-10-12 |
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ID=63729069
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721768116.5U Active CN207952986U (en) | 2017-12-18 | 2017-12-18 | A kind of bonding machine self-balancing micro-tensioning system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000011A (en) * | 2017-12-18 | 2018-05-08 | 林德英利（天津）汽车部件有限公司 | A kind of bonding machine self-balancing micro-tensioning system |
| CN108000011B (en) * | 2017-12-18 | 2024-05-03 | 林德英利（天津）汽车部件有限公司 | Self-balancing fine tuning system of welding machine |
-
2017
- 2017-12-18 CN CN201721768116.5U patent/CN207952986U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108000011A (en) * | 2017-12-18 | 2018-05-08 | 林德英利（天津）汽车部件有限公司 | A kind of bonding machine self-balancing micro-tensioning system |
| CN108000011B (en) * | 2017-12-18 | 2024-05-03 | 林德英利（天津）汽车部件有限公司 | Self-balancing fine tuning system of welding machine |
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