CN207947698U - A kind of efficient brushless motor general assembly - Google Patents
A kind of efficient brushless motor general assembly Download PDFInfo
- Publication number
- CN207947698U CN207947698U CN201820111204.6U CN201820111204U CN207947698U CN 207947698 U CN207947698 U CN 207947698U CN 201820111204 U CN201820111204 U CN 201820111204U CN 207947698 U CN207947698 U CN 207947698U
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- cylinder
- sequence
- brushless motor
- suspension
- general assembly
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- 239000000725 suspension Substances 0.000 claims description 29
- 238000003466 welding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000004804 winding Methods 0.000 abstract description 5
- 230000000368 destabilizing effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007115 recruitment Effects 0.000 abstract description 3
- 230000004907 flux Effects 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910000808 amorphous metal alloy Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model is related to efficient brushless motor design production fields, and in particular to a kind of efficient brushless motor general assembly can be divided into two processes and carry out preparing for efficient brushless motor, and first process is to complete stator component（The engaging member of winding and bearing block）With rotor part（The engaging member of rotor cup and magnetic shoe）Assembly, this general assembly is positioned in the position that recruitment is installed into when this process is because ensureing that stator is assembled with rotor part, remove the destabilizing factor of manual assembly, a kind of efficient brushless motor general assembly orchestration, including base stage, positioning supporting frame, one sequence load module, two sequence load modules, planar movement platform, planar movement platform is arranged using screw or the surface being welded at the top of base stage in tiling on base stage, be spirally connected fixed left and right cross slide way on planar movement platform, and at least 1 complete machine positioning table is arranged at the top of the cross slide way of left and right.
Description
Technical field
The utility model is related to efficient brushless motor design production fields, and in particular to a kind of efficient brushless motor general assembly
Match.
Background technology
Brshless DC motor is made of motor body and driver, is a kind of typical electromechanical integrated product.Due to
Brushless direct current motor is run with autocontrol, so will not turn as the synchronous motor of heavy load starting under frequency control
Another plus startup winding, will not generate oscillation and step-out in load sudden change on son；It is all done now in promotion under the prior art
High efficiency electric will improve efficiency, that is, reduce various losses.The loss of motor mainly has iron loss, copper loss, mechanical loss
And stray loss, brushless motor also have a controller to be lost, and it is rational to design rotor flux density in structure design, it avoids being saturated,
The excessively high motor of rotating speed, it is appropriate to reduce each section flux density, under the premise of copper factor allows, increase line footpath as far as possible, reduces electricity
Resistance
, thoughts carry out leading angle control to Hall, and improving efficiency will set about from loss is reduced：Reduce stator core
Loss using the lower thinner silicon steel sheet of loss or can use amorphous alloy material from material on；It can be from structure
It sets out, using skewed slot or opens auxiliary tank and eliminate flux density harmonic wave, reduce the loss in stator core, reduce permanent magnet loss,
The eddy-current loss on more thinner or piecemeal permanent magnet weakening permanent magnet may be used, reduce stray loss, pass through reduction
Stator armature winding current harmonic wave ensures waveform sine or trapezoidal as possible.
Invention content
The purpose of this utility model is to provide a kind of efficient brushless motor general assembly, can be divided into two processes and carry out efficient nothing
Brush motor prepares, and first process is to complete stator component（The engaging member of winding and bearing block）With rotor part（Rotor cup
With the engaging member of magnetic shoe）Assembly, it is because ensureing that stator is assembled with rotor part that this general assembly installs into this process in recruitment
When position positioning, remove the destabilizing factor of manual assembly, because magnetic shoe has suction inside rotor cup, the efficient nothing made
Suction when brush motor will not can be assembled because of stator and rotor part leads to the shaft strength of close-fitting on bearing block, causes bearing
Damage.
The utility model is achieved through the following technical solutions：A kind of efficient brushless motor general assembly orchestration, including pedestal
Platform（1）, positioning supporting frame（2）, a sequence load module（3）, two sequence load modules（4）, planar movement platform（5）, put down on base stage
Planar movement platform is arranged using screw or the surface being welded at the top of base stage in paving, and fixed left and right is spirally connected on planar movement platform laterally
Guide rail（6）, at least 1 complete machine positioning table is arranged in cross slide way top in left and right（7）；The planar movement platform surrounds planar movement platform
In base stage with rectangular quadrangle positioning setting positioning supporting frame, the top cross-brace carrier plate of positioning supporting frame（8）, carrier
A sequence load module is suspended on plate（3）, two sequence load modules（4）；The one sequence load module includes suspension lifting guide post（9）、
Suspension plate（10）, left gas enclosure cylinder（11）, right gas enclosure cylinder（12）, lifting cylinder（13）, suspension plate setting is below supporting carrier plate
It is arranged with supporting carrier plate and matches, quadrangle utilizes suspension lifting guide post（9）Carry out movable telescopic connection suspension connection, lifting cylinder
（13）It is arranged in four suspension lifting guide posts（9）Center, a sequence is arranged on the cylinder axis match point of lifting cylinder in suspension plate
Pilot hole（14）, the left gas enclosure cylinder of left and right settings of a sequence pilot hole（11）, right gas enclosure cylinder（12）, left gas enclosure cylinder（11）, right gas enclosure
Cylinder（12）The welding of cylinder axis top or fitting cover occlusal splint, and clamping plate pushes away folder in a sequence pilot hole；
The two sequences load module（4）Including two sequence suspension lifting guide posts（16）, flexible suspending plate（17）, thimble cylinder
（18）, axle sleeve cylinder（19）, flexible suspending plate is arranged in parallel in supporting carrier plate（8）Top, one in front and one in back suspension setting top
Needle cylinder（18）, axle sleeve cylinder（19）, axle sleeve cylinder（19）Quadrangle by two sequence suspension lifting guide posts（16）It supports and hangs, axis
The cylinder axis bottom end for covering cylinder connects positioning shaft sleeve（20）, thimble cylinder（18）Bottom end fitting thimble is set（21）.
Include connection work column as the preferred complete machine positioning table（22）, fixed jaw platform（23）, connect work column and be screwed onto a left side
On right cross slide way, the fixed jaw platform of setting spill at the top of connection work column top（23）.
It is lead screw guide rail or cylinder guide rail or electric sliding rail as the preferred left and right cross slide way.
As the preferred sequence load module（3）, two sequence load modules（4）Setting is on the same axis.
Mobile axis as preferred left and right cross slide way and a sequence load module（3）, two sequence load modules（4）Axis is set
Parallel and coincidence above and below line.
Compared with the background art, what is had has the advantages that the utility model：Efficiently, simple in structure, automation is high, from
Dynamic two sequences are moved forward and backward, and are quickly made, easy to disassemble in maintenance process, and the joining place for assembling frame body and interconnecting piece is arranged
There is sealing ring, the sealing performance of joining place can be improved, interconnecting piece is internally provided with damping spring, reduces the width of motor oscillating
Degree, protection assembly frame body, extends the service life of equipment entirety, and heat-dissipating fin can improve heat dissipation area, accelerate heat dissipation.Branch
The upper left-hand of support frame frame is fixedly connected with stage member, the relative positional accuracy being effectively guaranteed after electric machine rotor assembly
It wants, stable and reliable working performance, reduces manufacturing cost and use cost, while there is very strong practicability.Two processes can be divided into
Preparing for efficient brushless motor is carried out, first process is to complete stator component（The engaging member of winding and bearing block）With rotor portions
Part（The engaging member of rotor cup and magnetic shoe）Assembly, it is because ensureing stator and rotor that this general assembly installs into this process in recruitment
Position positioning when component assembling, removes the destabilizing factor of manual assembly, because magnetic shoe has suction inside rotor cup, makes
Suction of efficient brushless motor when will not can be assembled because of stator and rotor part lead to the shaft strength of close-fitting on bearing block,
Cause the damage of bearing..
Description of the drawings
Fig. 1 overall structure figures.
Fig. 2 entirety left side structure figures.
Fig. 3 entirety right side structure figures.
Fig. 4 installs schematic diagram.
Specific implementation mode
Below by embodiment, in conjunction with attached drawing, the technical solutions of the present invention will be further described：
Embodiment 1, as shown in Figs. 1-3, a kind of efficient brushless motor general assembly orchestration, including base stage（1）, positioning supporting frame
（2）, a sequence load module（3）, two sequence load modules（4）, planar movement platform（5）, on base stage tiling use screw or welding
Planar movement platform is arranged in surface at the top of base stage, and be spirally connected fixed left and right cross slide way on planar movement platform（6）, left and right is laterally
At least 1 complete machine positioning table is arranged in rail crown（7）；The planar movement platform surrounds planar movement platform in base stage with rectangular
Quadrangle positioning setting positioning supporting frame, the top cross-brace carrier plate of positioning supporting frame（8）, sequence assembly is suspended on carrier plate
Module（3）, two sequence load modules（4）；The one sequence load module includes suspension lifting guide post（9）, suspension plate（10）, left gas enclosure
Cylinder（11）, right gas enclosure cylinder（12）, lifting cylinder（13）, suspension plate is arranged below supporting carrier plate and the setting of supporting carrier plate
Match, quadrangle utilizes suspension lifting guide post（9）Carry out movable telescopic connection suspension connection, lifting cylinder（13）It is arranged and is hung at four
Lifting guide pillar（9）Center, a sequence pilot hole is arranged in suspension plate on the cylinder axis match point of lifting cylinder（14）, sequence assembly
The left gas enclosure cylinder of left and right settings in hole（11）, right gas enclosure cylinder（12）, left gas enclosure cylinder（11）, right gas enclosure cylinder（12）Cylinder axis top weldering
It connects or fitting covers occlusal splint, and clamping plate pushes away folder in a sequence pilot hole；
The two sequences load module（4）Including two sequence suspension lifting guide posts（16）, flexible suspending plate（17）, thimble cylinder
（18）, axle sleeve cylinder（19）, flexible suspending plate is arranged in parallel in supporting carrier plate（8）Top, one in front and one in back suspension setting top
Needle cylinder（18）, axle sleeve cylinder（19）, axle sleeve cylinder（19）Quadrangle by two sequence suspension lifting guide posts（16）It supports and hangs, axis
The cylinder axis bottom end for covering cylinder connects positioning shaft sleeve（20）, thimble cylinder（18）Bottom end fitting thimble is set（21）.
Include connection work column as the preferred complete machine positioning table（22）, fixed jaw platform（23）, connect work column and be screwed onto a left side
On right cross slide way, the fixed jaw platform of setting spill at the top of connection work column top（23）.
It is lead screw guide rail or cylinder guide rail or electric sliding rail as the preferred left and right cross slide way.Using it is electronic be can be with
Reach the reinforcement facility of automation, in the case that he can coordinate micro computer only to arrange 1 worker while managing 3 machines, it will
Working efficiency improves 3 times.
As the preferred sequence load module（3）, two sequence load modules（4）Setting is on the same axis.As preferred
The mobile axis of left and right cross slide way and a sequence load module（3）, two sequence load modules（4）It is parallel and again that axis or more is set
It closes.In this action setting method, cooperation sliding rail can make the fast of sequence and the second sequence in very smooth carry out first
Speed switching, and reach no time difference management.
Implementation：Step 1：Rotor part be put into on the complete machine positioning table of the matched spill of rotor case；
Step 2：Stator component is put among clamping plate, start button, is made left gas enclosure cylinder, right gas enclosure cylinder while being operated, inwardly
Movement clamps stator component using set occlusal splint；
Step 3：Lifting cylinder operates, and is pressed downward, stator component is packed into rotor part so that axis on rotor part with
Bearing energy concentric fit on stator component, is accurately positioned；
Step 4：After rotor part is combined with stator component, moving guide rail running, complete machine is moved to two sequence assembly moulds
Block（Accessory assembly station）On；
Step 5：It is put into spring shim and 1 bearing in the bearing block upper bearing (metal) position of motor；
Step 6：Axle sleeve cylinder operates, and thimble is driven to push, and thimble is accurately pressed into bearing in the upper bearing (metal) shelves of bearing block；
Step 7：After the completion of pushing, axle sleeve cylinder operates, while lift on drive thimble, the running of thimble cylinder, and band moving axis
Set pushes, and pushes down bearing, exposes the snap ring position on axis；
Step 8：Snap ring is installed on axis snap ring position, motor is completed.
Specific embodiment described in text is only to be given an example to the spirit of the present invention.Belonging to the utility model
Those skilled in the art can make various modifications or additions to the described embodiments or using similar
Mode substitutes, but without departing from the spirit of the present application or beyond the scope of the appended claims.
Claims (5)
1. a kind of efficient brushless motor general assembly orchestration, it is characterized in that：Including base stage（1）, positioning supporting frame（2）, sequence assembly
Module（3）, two sequence load modules（4）, planar movement platform（5）, on base stage tiling using screw or be welded at the top of base stage
Surface planar movement platform is set, be spirally connected on planar movement platform fixed left and right cross slide way（6）, the setting of left and right cross slide way top
At least 1 complete machine positioning table（7）；The planar movement platform surrounds planar movement platform and positions setting in base stage with rectangular quadrangle
Positioning supporting frame, the top cross-brace carrier plate of positioning supporting frame（8）, a sequence load module is suspended on carrier plate（3）, two sequences
Load module（4）；The one sequence load module includes suspension lifting guide post（9）, suspension plate（10）, left gas enclosure cylinder（11）, right folder
Cylinder（12）, lifting cylinder（13）, suspension plate is arranged below supporting carrier plate and the setting matching of supporting carrier plate, and quadrangle utilizes
Suspension lifting guide post（9）Carry out movable telescopic connection suspension connection, lifting cylinder（13）It is arranged in four suspension lifting guide posts（9）
Center, a sequence pilot hole is arranged in suspension plate on the cylinder axis match point of lifting cylinder（14）, the left and right of a sequence pilot hole is set
Set left gas enclosure cylinder（11）, right gas enclosure cylinder（12）, left gas enclosure cylinder（11）, right gas enclosure cylinder（12）Cylinder axis top welding or set trap
Occlusal splint, and clamping plate pushes away folder in a sequence pilot hole；
The two sequences load module（4）Including two sequence suspension lifting guide posts（16）, flexible suspending plate（17）, thimble cylinder（18）、
Axle sleeve cylinder（19）, flexible suspending plate is arranged in parallel in supporting carrier plate（8）Top, one in front and one in back suspension setting thimble cylinder
（18）, axle sleeve cylinder（19）, axle sleeve cylinder（19）Quadrangle by two sequence suspension lifting guide posts（16）It supports and hangs, axle sleeve cylinder
Cylinder axis bottom end connect positioning shaft sleeve（20）, thimble cylinder（18）Bottom end fitting thimble is set（21）.
2. a kind of efficient brushless motor general assembly orchestration according to claim 1, it is characterized in that：The complete machine positioning table includes
Connect work column（22）, fixed jaw platform（23）, connect work column and be screwed onto on the cross slide way of left and right, setting is recessed at the top of connection work column top
The fixed jaw platform of shape（23）.
3. a kind of efficient brushless motor general assembly orchestration according to claim 1, it is characterized in that：The left and right cross slide way is
Lead screw guide rail or cylinder guide rail or electric sliding rail.
4. a kind of efficient brushless motor general assembly orchestration according to claim 1, it is characterized in that：The one sequence load module
（3）, two sequence load modules（4）Setting is on the same axis.
5. a kind of efficient brushless motor general assembly orchestration according to claim 1 or 3, it is characterized in that：Left and right cross slide way
Mobile axis and a sequence load module（3）, two sequence load modules（4）Parallel and coincidence above and below setting axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820111204.6U CN207947698U (en) | 2018-01-23 | 2018-01-23 | A kind of efficient brushless motor general assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820111204.6U CN207947698U (en) | 2018-01-23 | 2018-01-23 | A kind of efficient brushless motor general assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207947698U true CN207947698U (en) | 2018-10-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820111204.6U Withdrawn - After Issue CN207947698U (en) | 2018-01-23 | 2018-01-23 | A kind of efficient brushless motor general assembly |
Country Status (1)
| Country | Link |
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| CN (1) | CN207947698U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110071606A (en) * | 2018-01-23 | 2019-07-30 | 浙江英科尔电机有限公司 | A kind of efficient brushless motor general assembly and its compounding method |
-
2018
- 2018-01-23 CN CN201820111204.6U patent/CN207947698U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110071606A (en) * | 2018-01-23 | 2019-07-30 | 浙江英科尔电机有限公司 | A kind of efficient brushless motor general assembly and its compounding method |
| CN110071606B (en) * | 2018-01-23 | 2023-10-17 | 浙江英科尔电机有限公司 | High-efficiency brushless motor general assembly and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A high-efficiency brushless motor assembly Effective date of registration: 20220920 Granted publication date: 20181009 Pledgee: Bank of China Limited Jinhua Wucheng sub branch Pledgor: INCORE TECH CO.,LTD. Registration number: Y2022330002346 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20181009 Effective date of abandoning: 20231017 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20181009 Effective date of abandoning: 20231017 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20181009 Pledgee: Bank of China Limited Jinhua Wucheng sub branch Pledgor: INCORE TECH CO.,LTD. Registration number: Y2022330002346 |