CN207944507U - A kind of excavator operation Efficiency Statistics system - Google Patents
A kind of excavator operation Efficiency Statistics system Download PDFInfo
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- CN207944507U CN207944507U CN201820347096.2U CN201820347096U CN207944507U CN 207944507 U CN207944507 U CN 207944507U CN 201820347096 U CN201820347096 U CN 201820347096U CN 207944507 U CN207944507 U CN 207944507U
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- host computer
- excavator
- input terminal
- acquisition module
- entire car
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Abstract
The utility model discloses a kind of excavator operation Efficiency Statistics systems, including entire car controller ECU, engine controller ECM, data acquisition module, host computer, pc client, sensor；Sensor is connect with the input terminal of engine controller ECM, and the output end of engine controller ECM is connect with the input terminal of entire car controller ECU；The input terminal of entire car controller ECU output ends and data acquisition module connects, and the output end of data acquisition module and the input terminal of host computer connect, and the output end of host computer and the input terminal of pc client connect.The utility model excavator fuel consumption rate statistical system can carry out remote computation to the operating efficiency of each excavator, be not required to manually count and calculate, save statistics cost；It can remotely be checked that realization method is simple and reliable simultaneously for the statistical data about fuel consumption rate.
Description
Technical field
The utility model is related to excavator technologies, and in particular to a kind of excavator operation Efficiency Statistics system.
Background technology
Excavator operation efficiency is to weigh the leading indicator of excavator performance, to evaluate the property of service machine technology status
It can parameter.Excavator is most important to accurate evaluation excavator performance as one of excavator main performance.
Currently, excavator operation mostly only has the working time that the driver of this excavator and the owner pass through excavator
And excavation amount calculates operating efficiency, this method is time-consuming and laborious.
It can be seen that the prior art is up for further improving.
Utility model content
Purpose of the utility model is to overcome the deficiencies of the above prior art and provide a kind of excavator operation Efficiency Statistics
System.
To achieve the above object, the utility model uses following technical proposals：A kind of excavator operation Efficiency Statistics system,
Including entire car controller ECU, engine controller ECM, data acquisition module, GPS terminal, host computer, pc client, sensing
Device；
The input terminal of the sensor and engine controller ECM is attached, and the sensor includes detection engine
The pressure sensor of the speed probe and detection main oil way of hydraulic system and guide's oil circuit hydraulic pressure of rotating speed；The engine
The output end of controller ECM and the input terminal of entire car controller ECU are attached；The entire car controller ECU output ends and number
It being attached according to the input terminal of acquisition module, the output end of the data acquisition module and the input terminal of host computer are attached,
The output end of the host computer and the input terminal of pc client are attached；
The data acquisition module includes timing module and pressure acquisition module；The timing module receives entire car controller
The engine speed data that ECU is obtained, and count the time that engine speed is not zero；The pressure acquisition module receives vehicle
The hydraulic pressure information that controller ECU is obtained；
The host computer records the data of data acquisition module, is stored, is analyzed and shown, the host computer according to
Number is excavated in the hydraulic pressure Information Statistics of data collecting module collected, and the host computer is according to excavation number and engine speed
The time being not zero calculates operating efficiency；
The data that the pc client stores host computer are consulted, are exported；
The output end of the entire car controller ECU is also attached with GPS terminal, the output end of the GPS terminal with it is upper
The input terminal of position machine is attached, and the host computer obtains the geography information of excavator by GPS terminal, and the host computer passes through
Geography information carries out fragment area's processing to excavator；The host computer to positioned at same section excavator excavation number and start
The time that machine is not zero is counted, and the operating efficiency of various zones excavator is calculated with this.
Preferably, the output end that the input terminal of the entire car controller ECU passes through CAN bus and engine controller ECM
It is attached, the output end of the entire car controller ECU is attached by the input terminal of CAN bus and data acquisition module.
Preferably, the timing module uses timer.
Preferably, the output end of the entire car controller ECU is attached by CAN bus and GPS terminal.
Preferably, the output end of the GPS terminal carries out network connection by Internet and host computer.
A kind of excavator operation Efficiency Statistics system, Statistics are：
Speed probe detects the rotating speed of engine, and tach signal is passed through engine controller ECM, entire car controller
ECU is sent to the timing module of data acquisition module, the timing module when speed probe detects that engine speed is not zero
Will timing, the working time of digger engine is counted with this；Pressure sensor detects main oil way of hydraulic system and multiple elder generations
The hydraulic pressure of oil circuit pressure is led, and hydraulic pressure data are sent to by engine controller ECM, entire car controller ECU
The pressure acquisition module of data acquisition module, pressure acquisition module are acquired pressure data.
The operation time of excavator of acquisition and pressure data are transferred to host computer by data acquisition module, and host computer is to operation
Efficiency is calculated.
Under normal conditions, with the excavation relevant pilot pressure Information commons 6 of number, three parts can be divided into：Swing arm：Under
Drop rises；Dipper：Recycling is raised outside；Scraper bowl：It excavates, discharging；Wherein each part is different to act corresponding hydraulic pressure difference,
Therefore raise outside swing arm decline-dipper recycling-scraper bowl excavation-boom arm lift-dipper-scraper bowl discharging will form a hydraulic pressure
The cycle of signal excavates this cycle as primary.Therefore the number of host computer statistics pressure signal cycle is to excavate
Number.The final number divided by working time of excavating is operating efficiency.
The geography information of excavator can be sent to host computer, the ground that host computer passes through each excavator by GPS terminal simultaneously
It manages information and fragment area's processing, and the working time to the excavator positioned at same section and operating efficiency progress is carried out to excavator
Statistics, finally calculates the operating efficiency of each section.
The utility model has the advantages that：
(1) the utility model excavator operation Efficiency Statistics system can carry out the operating efficiency of each excavator long-range
It calculates, is not required to manually count and calculate, saves statistics cost；It can be carried out far simultaneously for the statistical data about operating efficiency
Journey checks that realization method is simple and reliable.
(2) the utility model excavator operation Efficiency Statistics system obtains the geography information of excavator by GPS terminal, on
Position machine carries out fragment area's processing by the geography information of each excavator to excavator, and to the excavator positioned at same section
Working time and operating efficiency are counted, so as to obtain the operating efficiency of each section.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model excavator operation Efficiency Statistics system；
Wherein 1-speed probe, 2-pressure sensors, 3-engine controller ECM, 4-entire car controller ECU, 5-count
According to acquisition module, 51-timing modules, 52-pressure acquisition modules, 6-host computers, 7-pc clients, 8-GPS terminals.
Specific implementation mode
The utility model is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1, a kind of excavator operation Efficiency Statistics system, including entire car controller ECU 4, engine controller
ECM 3, data acquisition module 5, GPS terminal 8, host computer 6, pc client 7, sensor；
The input terminal of the sensor and engine controller ECM 3 is attached, and the sensor includes that detection is started
The pressure sensor 2 of the speed probe 1 and detection main oil way of hydraulic system and guide's oil circuit hydraulic pressure of machine rotating speed；Engine
Controller ECM 3 obtains the rotary speed data and hydraulic pressure data of engine；The output end of the engine controller ECM 3 with
The input terminal of entire car controller ECU 4 is attached, entire car controller ECU 4 receive engine controller ECM 3 about hair
The data of motivation rotating speed and hydraulic pressure；The input terminal of 4 output ends of entire car controller ECU and data acquisition module 5 carries out
Connection, the input terminal of the output end and host computer 6 of the data acquisition module 5 is attached, the output end of the host computer 6 and
The input terminal of pc client 7 is attached；
The data acquisition module 5 includes timing module 51 and pressure acquisition module 52；The timing module 51 receives whole
The engine speed data that vehicle controller ECU 4 is obtained, and count the time that engine speed is not zero；The pressure acquisition mould
Block 52 receives the hydraulic pressure information that entire car controller ECU 4 is obtained, and hydraulic pressure information is converted to excavation number.
The host computer 6 records the data of data acquisition module 5, is stored, is analyzed and shown, the host computer 6
Number is excavated according to the hydraulic pressure Information Statistics that data acquisition module 5 acquires, the host computer 6 is according to excavation number and starts
The time that machine rotating speed is not zero calculates operating efficiency；The time that excavation number divided by engine speed are not zero can just be made
Industry efficiency；
The data that the pc client 7 stores host computer 6 are consulted, are exported；
The output end of the entire car controller ECU 4 is also attached with GPS terminal 8, the output end of the GPS terminal 8
Be attached with the input terminal of host computer 6, the host computer 6 by GPS terminal 8 obtain excavator geography information, it is described on
Position machine 6 carries out fragment area's processing by geography information to excavator；The host computer 6 is to the excavation positioned at same section excavator
The time that number and engine are not zero is counted, and the operating efficiency of various zones excavator is calculated with this.
Preferably, the input terminal of the entire car controller ECU 4 passes through the defeated of CAN bus and engine controller ECM 3
Outlet is attached, the output end of the entire car controller ECU 4 by the input terminal of CAN bus and data acquisition module 5 into
Row connection.
Preferably, the timing module 51 uses timer.
Preferably, the output end of the entire car controller ECU 4 is attached by CAN bus and GPS terminal 8.
Preferably, the output end of the GPS terminal 8 carries out network connection by Internet and host computer 6.
A kind of excavator operation Efficiency Statistics system, specific implementation mode are：
Speed probe 1 detects the rotating speed of engine, and tach signal is passed through engine controller ECM 3, vehicle control
Device ECU 4 processed is sent to the timing module 51 of data acquisition module 5, when speed probe 1 detects that engine speed is not zero
When timing module will timing, the working time of digger engine is counted with this；Pressure sensor 2 detects the main oil of hydraulic system
Road and guide's oil circuit hydraulic pressure signal, and hydraulic pressure data are passed through into engine controller ECM 3, entire car controller ECU
4 are sent to the pressure acquisition module 52 of data acquisition module 5, and pressure acquisition module 52 is to main oil way of hydraulic system and guide's oil circuit
Hydraulic pressure signal be acquired；The pressure signal of acquisition is uploaded to host computer by pressure acquisition module 52, and host computer is to pressure
The number of force signal cycle is counted, and the number of pressure signal cycle is to excavate number；The excavation that host computer 5 passes through statistics
Number and excavation time calculate operating efficiency, and are stored to related data.
In this application, timing module may be used timer and realize timing, and the time is excavated to obtain；And pressure acquisition
Module may be used existing LabVIEW software realizations and to the pressure signal of pressure sensor monitoring acquire and locate accordingly
Reason, and pressure data is uploaded to host computer by treated；Host computer is for statistical analysis to pressure data, due to pressure data
It is circulation change, as long as the number that statistics wherein some pressure value (such as maximum value, minimum value) occurs is number pressure
According to the number of cycle, i.e., the number for the pressure data for meeting a certain condition need to be only screened, and this is utilized in EXCEL
Countif functions can be achieved with.
The pressure acquisition method of above-mentioned offer and the statistical method of pressures cycle number are that one of which is specifically real
Mode is applied, but and is only limited to such mode.
The geography information of excavator can be sent to host computer 6 by GPS terminal 8 simultaneously, and host computer 6 passes through each excavator
Geography information to excavator carry out fragment area's processing, and to the working time of the excavator positioned at same section and excavate number into
Row statistics, finally calculates the operating efficiency of each section, and store to related data.
It is above-mentioned although specific embodiments of the present invention are described with reference to the accompanying drawings, but not to this practicality newly
The limitation of type, those skilled in the art should understand that, based on the technical solution of the present invention, people in the art
Member need not make the creative labor the various modifications or changes that can be made and be still within the scope of the present invention.
Claims (5)
1. a kind of excavator operation Efficiency Statistics system, characterized in that including entire car controller ECU, engine controller ECM,
Data acquisition module, GPS terminal, host computer, pc client, sensor；
The input terminal of the sensor and engine controller ECM is attached, and the sensor includes detection engine speed
Speed probe and detection main oil way of hydraulic system and guide's oil circuit hydraulic pressure pressure sensor；The engine control
The output end of device ECM and the input terminal of entire car controller ECU are attached；The entire car controller ECU output ends are adopted with data
The input terminal of collection module is attached, and the output end of the data acquisition module and the input terminal of host computer are attached, described
The output end of host computer and the input terminal of pc client are attached；
The data acquisition module includes timing module and pressure acquisition module；The timing module receives entire car controller ECU
The engine speed data of acquisition, and count the time that engine speed is not zero；The pressure acquisition module receives vehicle control
The hydraulic pressure information that device ECU processed is obtained；
The host computer records the data of data acquisition module, is stored, is analyzed and shown, the host computer is according to data
Number is excavated in the hydraulic pressure Information Statistics of acquisition module acquisition, and the host computer is not according to excavation number and engine speed
Zero time calculates operating efficiency；
The data that the pc client stores host computer are consulted, are exported；
The output end of the entire car controller ECU is also attached with GPS terminal, the output end and host computer of the GPS terminal
Input terminal be attached, the host computer obtains the geography information of excavator by GPS terminal, and the host computer passes through geography
Information carries out fragment area's processing to excavator；The host computer to positioned at same section excavator excavation number and engine not
The time for being zero is counted, and the operating efficiency of various zones excavator is calculated with this.
2. a kind of excavator operation Efficiency Statistics system as described in claim 1, characterized in that the entire car controller ECU
Input terminal be attached by CAN bus and the output end of engine controller ECM, the output of the entire car controller ECU
End is attached by the input terminal of CAN bus and data acquisition module.
3. a kind of excavator operation Efficiency Statistics system as described in claim 1, characterized in that the timing module is using meter
When device.
4. a kind of excavator operation Efficiency Statistics system as described in claim 1, characterized in that the entire car controller ECU
Output end be attached by CAN bus and GPS terminal.
5. a kind of excavator operation Efficiency Statistics system as described in claim 1, characterized in that the output of the GPS terminal
End carries out network connection by Internet and host computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820347096.2U CN207944507U (en) | 2018-03-14 | 2018-03-14 | A kind of excavator operation Efficiency Statistics system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820347096.2U CN207944507U (en) | 2018-03-14 | 2018-03-14 | A kind of excavator operation Efficiency Statistics system |
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| Publication Number | Publication Date |
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| CN207944507U true CN207944507U (en) | 2018-10-09 |
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ID=63697959
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820347096.2U Active CN207944507U (en) | 2018-03-14 | 2018-03-14 | A kind of excavator operation Efficiency Statistics system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111024423A (en) * | 2019-11-22 | 2020-04-17 | 徐州徐工挖掘机械有限公司 | Single-action time measuring method and system suitable for excavator |
-
2018
- 2018-03-14 CN CN201820347096.2U patent/CN207944507U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111024423A (en) * | 2019-11-22 | 2020-04-17 | 徐州徐工挖掘机械有限公司 | Single-action time measuring method and system suitable for excavator |
| CN111024423B (en) * | 2019-11-22 | 2021-07-02 | 徐州徐工挖掘机械有限公司 | Single-action time measuring method and system suitable for excavator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 266500 No. 75 East Huanghe Road, Huangdao District, Qingdao City, Shandong Province Patentee after: LOVOL Engineering Machinery Group Co.,Ltd. Address before: 266500 No. 75 East Huanghe Road, Huangdao District, Qingdao City, Shandong Province Patentee before: QINGDAO LOVOL ENGINEERING MACHINERY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 266500 No. 75 East Huanghe Road, Huangdao District, Qingdao City, Shandong Province Patentee after: Lovol Heavy Industry Group Co.,Ltd. Address before: 266500 No. 75 East Huanghe Road, Huangdao District, Qingdao City, Shandong Province Patentee before: LOVOL Engineering Machinery Group Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |