CN207943466U - A kind of production equipment of conveyer belt - Google Patents
A kind of production equipment of conveyer belt Download PDFInfo
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- CN207943466U CN207943466U CN201720685688.0U CN201720685688U CN207943466U CN 207943466 U CN207943466 U CN 207943466U CN 201720685688 U CN201720685688 U CN 201720685688U CN 207943466 U CN207943466 U CN 207943466U
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Abstract
The utility model proposes a kind of production equipment of conveyer belt, conveyer belt includes upper glue layer, intermediate gelatine layer and lower glue layer, and more steel wire ropes are provided in intermediate gelatine layer;Every wirerope diameter is 18mm, and the overall thickness of the upper glue layer, intermediate gelatine layer and lower glue layer is 45mm;Conveyer belt production equipment includes by the sequentially connected spindle shelf of the steel wire rope, tension station, forming cart, checks vehicle, host, belt drawing machine, cutting machine and coiled structure;The utility model is by improving technological parameter and production equipment involved in production process so that production equipment disclosure satisfy that the process requirements of the conveyer belt of a diameter of 18mm steel wire ropes, meet the new strength criterion requirements of ST10000.
Description
Technical field
The utility model is related to cargo transport fields, particularly relate to a kind of production equipment of conveyer belt.
Background technology
Steel cord conveyor belt is mainly used for the long-range cargo conveying of harbour, mine, is added in conveyer belt to meet intensity
Steel wire rope, to increase the intensity of conveyer belt, to meet the needs of remotely conveying;
The standard specified by tensile strength of the country to the steel wire rope of ST series standards has at present: ST630/ST800/
ST1000/ST1250/ST1600/ST2000/ST2500/ST2800/ST3150/ ST3500/ST4000/ST4500/
ST5000/ST5400/ST6300/ST7000/ST7500, each rank are exactly fixed to one kind of the tensile strength on conveyer belt basis
It is 630N/mm that justice, which refers to the minimum stretch breaking strength of conveyer belt if ST630 standards, and the highest standard that country customizes at present is exactly
ST7500;
Wherein the intensity of conveyer belt is mainly determined by the intensity of steel wire rope, i.e. the emphasis of conveyer belt mainly places steel wire rope
On, so how the central factor of conveyer belt design meets the perfect adaptation of steel wire rope and rubber.
Utility model content
The utility model proposes a kind of production equipment of conveyer belt, set by improving parameter in production process and production
It is standby so that production equipment disclosure satisfy that the process requirements of the conveyer belt of a diameter of 18mm steel wire ropes, meet the new intensity of ST10000
Standard requirement.
What the technical solution of the utility model was realized in:
A kind of conveyer belt, including:Upper glue layer, intermediate gelatine layer and lower glue layer are provided with more steel wires in the intermediate gelatine layer
Rope;The every wirerope diameter is 18mm, and the overall thickness of the upper glue layer, intermediate gelatine layer and lower glue layer is 45mm.
Further, the production equipment of conveyer belt includes the spindle shelf set gradually, tension station, forming cart, checks vehicle, master
Machine, belt drawing machine, cutting machine and coiled structure, the steel wire rope are set in turn in the spindle shelf, tension station, forming cart, inspection
Vehicle, host, belt drawing machine, cutting machine and coiled structure pass through on the steel wire rope.
Further, the tension station includes the first tension structure and the second tension structure set gradually, described first
Locking structure include cold clamping plate moving up and down and under cold clamping plate, second tension structure includes fast pulley, the on first
Fast pulley and lower castor moving up and down on two;The upper cold clamping plate and under cold clamping plate simultaneously with it is fixed on described first
It takes turns, fast pulley and lower castor are disposed adjacent on second;The upper cold clamping plate and under cold clamping plate simultaneously it is adjacent with the forming cart
Setting, fast pulley on described first, fast pulley and lower castor are disposed adjacent with the inspection vehicle simultaneously on second.
Further, be disposed in the forming cart the upper surface of coiled glue, it is coiled below glue and flattened configuration, it is described
Flattened configuration includes upper cold pressing plate and lower cold pressing plate, is provided with a fixed point of comb structure on the forming cart, described the upper surface of coiled
Glue and it is coiled below glue be set between the fixation point comb structure and flattened configuration, the upper surface of the coiled glue and it is coiled under
Vehicle is arranged in face glue;Described point of comb structure is disposed adjacent with fast pulley and lower castor on fast pulley on described first, second;Institute
Cold pressing plate and lower cold pressing plate is stated to be disposed adjacent with the inspection vehicle.
Further, the host includes the first clamp structure, vulcanizer and the second clamp structure set gradually, and described
One clamp structure includes cold grip block under cold grip block and first on moving up and down first, be equipped in the vulcanizer can on
The upper hot plate and lower hot plate of lower movement, second clamp structure include on moving up and down second under cold grip block and second
Cold grip block;Cold grip block is disposed adjacent with the inspection vehicle under cold grip block and first on described first, cold on described second
Cold grip block is disposed adjacent with the belt drawing machine under grip block and second.
Further, the belt drawing machine include the first roller set gradually, the second roller, third roller, the 4th roller and
Clamping structure;First roller is located at second roller upper right side, second roller be located at the third roller just on
Side, the third roller are located at the 4th roller lower right;The clamping structure include upper cold clamping plate and under cold clamping plate;
First roller is disposed adjacent with cold grip block under cold grip block and second on described second, the upper cold clamping plate and under it is cold
Clamping plate is disposed adjacent with the cutting machine.
Further, the coiled structure include the first help roll, the second help roll and finished product roller, first help roll and
Second help roll is located in same level, and first help roll is identical as the second auxiliary roller diameter, and described first is auxiliary
Roller and the second help roll line centered on the vertical diameter of the finished product roller cross section is helped to be symmetrically set in below the finished product roller;Institute
The first help roll is stated to be disposed adjacent with the cutting machine.
Further, the production stage of the production equipment of conveyer belt includes:
Step 1:More steel wire ropes are placed on spindle shelf, then manually by more steel wire ropes sequentially pass through spindle shelf,
Tension station, checks vehicle, host, belt drawing machine, cutting machine and coiled structure at forming cart, drives steel wire rope to transport forward by belt drawing machine
Dynamic, spindle shelf tenses steel wire rope with belt drawing machine;
Step 2:Spindle shelf provides fixed tensile force, the torsion that spindle shelf provides when steel wire rope is moved forward to steel wire rope
Square is 800N.m, and original torque is 600N.m, and torque is increased to 800N.m to provide sufficiently large tensile force and is ensured steel
Cord is tensioned, and is laid the foundation for the tensioning in latter procedure;
Step 3:The steel wire rope reaches the first tension structure of the tension station, and all tensile forces of the tension station are complete
Portion concentrates on first tension structure, i.e., upper cold clamping plate and under cold clamping plate bear the tensile force of the steel wire rope whole,
The upper cold clamping plate moves downward, it is described under cold clamping plate move upwards to fix the steel wire rope;ST10000 standards it is defeated
Send in band and share 130 steel wire ropes, thus relative to existing cold clamping plate and under cold clamping plate, upper cold clamping plate in the application and
Under cold clamping plate width be more than existing cold clamping plate and under twice of cold clamping plate to ensure that steel wire rope is completely fixed, does not loosen,
And the tensile force of every steel wire rope increases 2.56 times;
Step 4:The steel wire rope reaches the second tension structure of the tension station, and the lower castor is moved upwards institute
Steel wire rope bending is stated with by the steel wire tensioning;Second tension structure is the ground that the application improves most critical after the steel wire rope
Side, the crooked process radius after being bent to steel wire rope due to the second tension structure is 1.2 times big, thus whole steel wire ropes need from
New arrangement, therefore it is the 1.4 of the steel wire rope of a diameter of 15mm that the steel wire rope of a diameter of 18mm, which needs minimum strength to be offered,
Times, in calculating after the entire increased weight of conveyer belt, the whole tension of steel wire rope is increased by 2.56 times;
Step 5:The more steel wire ropes are drawn to the fixation point from the tension station and comb structure and by the fixation
Divide comb structural arrangement neat, the more steel wire ropes are located in the same horizontal plane;
Step 6:Then among the upper cold pressing plate and lower cold pressing plate of flattened configuration described in the steel wire penetrating of marshalling, together
The upper surface of the coiled glue of Shi Suoshu and it is coiled below glue be symmetrically set in the marshalling steel wire rope both sides;The wherein described steel
When cord is passed through together with glue and the following glue above from the upper cold pressing plate of the flattened configuration and lower cold pressing plate centre, it is described on
Cold pressing plate moves downward, the lower cold pressing plate is moved upwards so that steel wire rope to be synthesized to blank conveying with glue above and following glue laminated
Band, wherein the part colloid of glue and the part colloid of following glue squeeze into steel wire rope and form intermediate gelatine layer above, above glue residue
Part formed upper glue layer, below glue remainder formed lower glue layer;Since wirerope diameter increases, need to increase upper cold pressing plate
With the pressure of lower cold pressing plate, could press;
Step 7:Blank conveyer belt passes through the inspection vehicle, the first clamp structure, vulcanizer and second successively after being drawn
Clamp structure, and on first in the first clamp structure cold grip block move downward and first under cold grip block move upwards, sulphur
The upper hot plate of change machine moves downward and lower hot plate moves upwards, on second in the second clamp structure cold grip block move downward and
Cold grip block moves upwards with while compressing blank conveyer belt under second, and blank conveyer belt has high temperature and pressure ring after being clamped
The vulcanizer in border is by blank conveyer belt sulfidization molding;Basic face pressure when existing conveyer belt vulcanization is 4.0MN, the first clamping knot
Structure and the second clamp structure are suitable with the pulling force of tension station with the strength of the clamping engagement of belt drawing machine, but the conveying of this position
Band just sulfidization molding, once insufficient clamping force is easy to detach steel wire rope from intermediate gelatine layer, in order to preferably by glue laminated
Enter in steel wire rope, the basic face pressure in the application increases 4.5MN;
Step 8:Conveyer belt after the vulcanization pulled out from host is successively below first roller, on the second roller
It is bypassed below side, third roller and above the 4th roller;Pass through first roller, the second roller, third roller and four-roller
Tractive force when son rotation draws entire conveyer belt;Conveyer belt is located at first roller, the second roller, third roller and
Length more large traction effect on four rollers is better, since the tractive force that this procedure provides is very big, if conveyer belt bending
Excessively intermediate gelatine layer and upper glue layer and lower glue layer can be rubbed open for severity, and diameter is all higher than in four selected in the application roller
1200mm, the roller diameter used in the conveyer belt of the steel wire rope of existing a diameter of 15mm is only 750mm, cannot meet this
Tractive force requirement in application;
Step 9:Conveyer belt is passed through under among cold clamping plate from the upper cold clamping plate in the clamping structure, upper cold clamping
Plate moves downward, under cold clamping plate move upwards the conveyer belt that will be vulcanizated and be fixedly clamped;Since the diameter of steel wire rope becomes larger, from
And cause the quality of entire conveyer belt to increase, the increase of the tension of steel wire rope, the strength being subject in the clamping structure can be very big,
But the pressure that upper glue layer and lower glue layer are subject to herein should not be too large, therefore the width of the cold clamping plate under of upper cold clamping plate herein
Degree is more than existing cold clamping plate width of cold clamping plate under to be prevented from rubbing with the hands conveyer belt bad to increase contact area;
Step 10:Conveyer belt is wound after passing through the cutting machine after the traction of first help roll and the second help roll
Onto the finished product roller;Since the diameter of the steel wire rope used in the conveyer belt in the application increases to 18mm, so finished product is defeated
The thickness single layer of band is sent to increase 5mm, therefore the diameter of finished product roller accordingly increases to 5000mm to meet the need of product conveying belt
It asks, and due to the increase of conveyer belt thickness in monolayer, the bending radius of conveyer belt increases, the first help roll and the second auxiliary roller diameter
Should be greater than 600mm could meet the winding demand of product conveying belt, to prevent product conveying belt to be damaged;
Step 11:According to customer requirement or process requirements, until the spooling length of the product conveying belt on finished product roller reaches
When setting length, the cutting machine cuts off product conveying belt, completes a product volume.
The utility model is by improving parameter and production equipment in production process so that equipment disclosure satisfy that a diameter of
The process requirements of the conveyer belt of 18mm steel wire ropes meet the new strength criterion requirements of ST10000.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property
It puts, other drawings may also be obtained based on these drawings.
Fig. 1 is the structural schematic diagram of existing conveyer belt production equipment;
Fig. 2 is the structural schematic diagram of the conveyer belt of existing ST10000 standards;
Fig. 3 is the structural schematic diagram of the conveyer belt of the ST10000 standards in the utility model specific embodiment;
Fig. 4 is the structural front view of the production equipment of conveyer belt shown in Fig. 3;
Fig. 5 is the structure top view of the production equipment of conveyer belt shown in Fig. 4.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without creative efforts
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In specific embodiment of the utility model, Fig. 3 is seen, a kind of conveyer belt, including:Upper glue layer 01, intermediate gelatine layer 02
And lower glue layer 03, more steel wire ropes 04 are provided in intermediate gelatine layer 02;Every 04 a diameter of 18mm of steel wire rope, upper glue layer 01, in
Between the overall thickness of glue-line 02 and lower glue layer 03 be 45mm, i.e. conveyer belt model ST10000.
In a specific embodiment of the present invention, see that Fig. 4~Fig. 5, the production equipment of conveyer belt include the spindle being once arranged
Frame 1, forming cart 3, checks that vehicle 4, host 5, belt drawing machine 6, cutting machine 7 and coiled structure 8, steel wire rope 04 sequentially pass through at tension station 2
Spindle shelf 1, forming cart 3, checks vehicle 4, host 5, belt drawing machine 6, cutting machine 7 and coiled structure 8 at tension station 2.
In a specific embodiment of the present invention, see that Fig. 3~Fig. 5, tension station 2 are tensioned including the first tension structure 21 and second
Structure 22, the first tension structure 21 include upper cold clamping plate 211 and under cold clamping plate 212, the second tension structure 22 includes solid on first
Fast pulley 223 and lower castor 222 on fixed wheel 221, second;Steel wire rope 04 from spindle shelf 1 come out after from upper cold clamping plate 211 with
Under cold clamping plate 212 centre pass through after again from first on fast pulley 221 and second among fast pulley 223 and lower castor 222
It passes through, then steel wire rope 04 reaches forming cart 3.
In a specific embodiment of the present invention, see Fig. 4~Fig. 5, the upper surface of coiled glue 32, coiled is provided in forming cart 3
Below glue 33 and flattened configuration 34, flattened configuration 34 includes upper cold pressing plate 341 and lower cold pressing plate 342, is provided on forming cart 3
A fixed point of comb structure 31, the upper surface of coiled glue 32 and it is coiled below glue 33 be set to fixed point of comb structure 31 and a flattened configuration 34
Between;More steel wire ropes 04 are drawn to fixed point of comb structure 31 from tension station 2 and are fixed point comb 31 marshalling of structure, more
Root steel wire rope 04 is located in the same horizontal plane, and then the steel wire rope 04 of marshalling passes through the upper cold pressing plate 341 of flattened configuration 34
And among lower cold pressing plate 342, at the same the upper surface of coiled glue 32 and it is coiled below glue 33 be symmetrically set in more steel of marshalling
The both sides of cord 04.
In a specific embodiment of the present invention, see Fig. 4~Fig. 5, host 5 include the first clamp structure 51, vulcanizer 52 and
Second clamp structure 53, the first clamp structure 51 include on fixed first under cold grip block 511 and moving up and down first
Cold grip block 512, vulcanizer 52 is interior to be equipped with fixed upper hot plate 521 and lower hot plate 522 moving up and down, the second clamp structure
53 include cold grip block 532 under cold grip block 531 and moving up and down second on fixed second;Steel wire rope 04 from check vehicle
4 out after passed through among cold grip block 511 and cold grip block under first 512 first from first, then from upper hot plate 521 and under
It passes through among hot plate 522, then is passed through among cold grip block 531 and cold grip block under second 532 from second.
In a specific embodiment of the present invention, see Fig. 4~Fig. 5, belt drawing machine 6 includes the first roller 61, the second roller 62, the
Three rollers 63, the 4th roller 64 and clamping structure 65;First roller 61 is located at 62 upper right side of the second roller, the second roller 62
Right over third roller 63, third roller 63 is located at 64 lower right of the 4th roller;Clamping structure 65 includes upper cold clamping plate
651 and under cold clamping plate 652, steel wire rope 04 from host 5 come out after first successively from the lower section of the first roller 61, the second roller 62
Side, the lower section of third roller 63 and 64 top of the 4th roller bypass, then from upper cold clamping plate 651 under among cold clamping plate 652
It passes through.
In a specific embodiment of the present invention, see that Fig. 4~Fig. 5, coiled structure 8 are assisted including the first help roll 82, second
Roller 83 and finished product roller 81, the first help roll 82 and the second help roll 83 are located in same level, the first help roll 82 and second
83 diameter of help roll is identical, the first help roll 82 and the second help roll 83 line centered on the vertical diameter of 81 cross section of finished product roller
It is symmetrically set in the lower section of finished product roller 81.
In a specific embodiment of the present invention, see Fig. 4~Fig. 5 and following table, the production step of the production equipment of conveyer belt
Suddenly include:
Step 1:More steel wire ropes 04 are placed on spindle shelf 1, more steel wire ropes 04 are manually then sequentially passed through into ingot
Subrack 1, forming cart 3, checks vehicle 4, host 5, belt drawing machine 6, cutting machine 7 and coiled structure 8 at tension station 2, passes through 6 band of belt drawing machine
Dynamic steel wire rope 04 travels forward, and spindle shelf 1 tenses steel wire rope 04 with belt drawing machine 6;
Step 2:When steel wire rope 04 moves forward, spindle shelf 1 provides fixed tensile force to steel wire rope 04, and spindle shelf 1 carries
The torque of confession is 800N.m, and original torque is 600N.m, and torque is increased to 800N.m to provide sufficiently large tensile force and is protected
Steel wire rope 04 is tensioned by card, is laid the foundation for the tensioning in latter procedure;
Step 3:More steel wire ropes 04 reach the first tension structure 21 of tension station 2, and all tensile forces of tension station 2 are whole
Concentrate on the first tension structure 21, i.e., upper cold clamping plate 211 and under cold clamping plate 212 bear whole tensile forces of steel wire rope 04,
Upper cold clamping plate 211 moves downward, under cold clamping plate 212 move upwards to fix steel wire rope 04;ST10000 standards in the application
Conveyer belt in share 130 steel wire ropes, therefore relative to existing cold clamping plate and under cold clamping plate, the upper cold folder in the application
Plate 211 and under cold clamping plate 212 width be more than existing cold clamping plate and under twice of cold clamping plate to ensure that steel wire rope 04 is complete
It fixes, loosen, and the tensile force of every steel wire rope 04 increases 2.56 times;
Step 4:More steel wire ropes 04 reach the second tension structure 22 of tension station 2, and lower castor 222 is moved upwards steel
Cord 04 is bent so that steel wire rope 04 to be tensioned;Second tension structure 22 is the place that the application improves most critical after steel wire rope 04,
Crooked process radius after being bent to steel wire rope 04 due to the second tension structure 22 is 1.2 times big, so whole steel wire ropes 04 needs
From new arrangement, therefore it is the steel wire rope of a diameter of 15mm that the steel wire rope 04 of a diameter of 18mm, which needs minimum strength to be offered,
1.4 times, in calculating after the entire increased weight of conveyer belt, the whole tension of steel wire rope 04 is increased by 2.56 times;
Step 5:More steel wire ropes 04 are drawn to fixed point of comb structure 31 from tension station 2 and are fixed point 31 structures of comb
Marshalling, more steel wire ropes 04 are located in the same horizontal plane;
Step 6:Then upper cold pressing plate 341 and lower cold pressing plate of the steel wire rope 04 of marshalling also cross flattened configuration 34
Among 342, at the same the upper surface of coiled glue 32 and it is coiled below glue 33 be symmetrically set in marshalling steel wire rope 04 both sides;Its
Middle steel wire rope 04 together with glue 32 above and below, among the upper cold pressing plate 341 and lower cold pressing plate 342 of flattened configuration 34 wear by glue 33
It is out-of-date, upper cold pressing plate 341 moves downward, lower cold pressing plate 342 move upwards with by steel wire rope 04 press to glue 32 above and below
Blank conveyer belt is pressed into glue 33, wherein the part colloid of glue 32 squeezes into steel wire rope 04 with the part colloid of following glue 33 above
Formed intermediate gelatine layer 02, above glue 32 remainder formed upper glue layer 01, below glue 33 remainder formed lower glue layer 03;
Since the diameter of steel wire rope 04 increases, the pressure for increasing upper cold pressing plate 341 and lower cold pressing plate 342 is needed, could be pressed;
Step 7:Blank conveyer belt drawn after successively by checking vehicle 4, the first clamp structure 51, vulcanizer 52 and the
Two clamp structures 53, and on first in the first clamp structure 51 cold grip block 511 move downward and first under cold grip block 512
It moves upwards, the upper hot plate 521 in vulcanizer 52 moves downward and lower hot plate 522 moves upwards, in the second clamp structure 53
On second cold grip block 531 move downward and second under cold grip block 532 move upwards with while compressing blank conveyer belt, it is young
The vulcanizer 52 with high temperature and high pressure environment is by blank conveyer belt sulfidization molding after shape conveyer belt is clamped;Existing conveyer belt sulphur
Basic face pressure when change is the strength of 4.0MN, the first clamp structure 51 and the second clamp structure 53 and the clamping engagement of belt drawing machine 6
It is suitable with the pulling force of tension station 2, but the conveyer belt of this position just sulfidization molding, once insufficient clamping force is easy to steel
Cord 04 is detached from intermediate gelatine layer, and in order to preferably enter glue laminated in steel wire rope 04, the basic face pressure in the application increases to
4.5MN;
Step 8:From the conveyer belt after the vulcanization that host 5 pulls out successively from the lower section of the first roller 61, the second roller 62
Side, the lower section of third roller 63 and 64 top of the 4th roller bypass, by the first roller 61, the second roller 62, third roller 63 and
Tractive force when 4th roller 64 rotates draws entire conveyer belt;Conveyer belt is located at the first roller 61, the second roller 62, third
Length more large traction effect on roller 63 and the 4th roller 64 is better, since the tractive force that this procedure provides is very big, if
Intermediate gelatine layer 02 and upper glue layer 01 and lower glue layer 03 can be rubbed open for the excessively severity of conveyer belt bending, four selected in the application
Diameter is all higher than 1200mm in roller, and the roller diameter used in the conveyer belt of the steel wire rope of existing a diameter of 15mm is only
750mm cannot meet the tractive force requirement in the application;
Step 9:Conveyer belt is passed through under among cold clamping plate 652 from the upper cold clamping plate 651 in clamping structure 65, upper cold
Clamping plate 651 moves downward, under cold clamping plate 652 move upwards the conveyer belt that will be vulcanizated and be fixedly clamped;Due to steel wire rope 04
Diameter become larger, so as to cause entire conveyer belt quality increase, the tension of steel wire rope increases, be subject in clamping structure 65
Strength can be very big, but the pressure that upper glue layer 01 and lower glue layer 03 are subject to herein should not be too large, therefore upper cold clamping plate herein
651 under cold clamping plate 652 width be more than existing cold clamping plate under cold clamping plate width, to increase contact surface
Product, prevents from rubbing with the hands conveyer belt bad;
Step 10:Conveyer belt is wound into after passing through cutting machine 7 after the traction of the first help roll 82 and the second help roll 83
On finished product roller 81;Since the diameter of the steel wire rope 04 used in the conveyer belt in the application increases to 18mm, so finished product conveys
The thickness single layer of band increases 5mm, therefore the diameter of finished product roller 81 accordingly increases to 5000mm to meet the need of product conveying belt
It asks, and due to the increase of conveyer belt thickness in monolayer, the bending radius of conveyer belt increases, the first help roll 82 and the second help roll 83
Diameter should be greater than 600mm and could meet the winding demand of product conveying belt, to prevent product conveying belt to be damaged.)
Step 11:According to customer requirement or process requirements, until the spooling length of the product conveying belt on finished product roller 81 reaches
When to setting length, cutting machine 7 cuts off product conveying belt, completes a product volume.
In a specific embodiment of the present invention, see that Fig. 4~Fig. 5 and following table, the diameter increase of steel wire rope 04 are not only
The change of size, more important is the process reforms of conveyer belt production equipment, such as:
(1) diameter of steel wire rope 04 is bigger, then the tensile force needed in production is bigger, if steel in process of production
Cord can reduce the total quality of conveyer belt if cannot being tensioned completely;
(2) diameter of steel wire rope 04 is bigger, and colloid is pressed into steel wire when steel wire rope 04 is merged with glue 32 above and following glue 33
Restrict 04 when difficulty it is bigger, the pressure for giving steel wire rope 04 is bigger;
(3) diameter of steel wire rope 04 is bigger, and the thickness of conveyer belt is bigger, and conveyer belt total quality is bigger, and then makes
The tractive force and the linear property of clamping force for obtaining equipment increase;For example the diameter of steel wire rope is when increasing to 18mm, the entirety of conveyer belt
Thickness increases 5mm, and the length of single conveyer belt is fixed, by experimental verification, produces the finished product of the equipment of conveyer belt in this way
The diameter of volume needs to reach 5000mm;It is curved compared to the steel wire rope of a diameter of 15mm and since the diameter of steel wire rope reaches 18mm
Bilge radius becomes larger, and by experimental verification, the diameter of the first help roll 2 and the second help roll 83 should at least increase as 600mm ability
Prevent damage product conveying belt.
Following table is the technological parameter contrast table of each equipment and existing equipment in the conveyer belt production equipment in the application:
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of production equipment of conveyer belt, it is characterised in that:The conveyer belt produced by the conveyer belt production equipment includes upper
Glue-line, intermediate gelatine layer and lower glue layer are provided with more steel wire ropes in the intermediate gelatine layer;The every wirerope diameter is
The overall thickness of 18mm, the upper glue layer, intermediate gelatine layer and lower glue layer are 45mm;
The production equipment of conveyer belt includes the spindle shelf set gradually, tension station, forming cart, checks vehicle, host, belt drawing machine, cuts
Off line and coiled structure;
The steel wire rope be set in turn in the spindle shelf, tension station, forming cart, check vehicle, host, belt drawing machine, cutting machine and
Coiled structure passes through on the steel wire rope.
2. the production equipment of conveyer belt as described in claim 1, it is characterised in that:The tension station includes set gradually
One tension structure and the second tension structure, first tension structure include cold clamping plate moving up and down and under cold clamping plate,
Second tension structure includes fast pulley on first, fast pulley and lower castor moving up and down on second;It is described cold
Clamping plate and under cold clamping plate be disposed adjacent simultaneously with fast pulley and lower castor on fast pulley on described first, second;It is described cold
Clamping plate and under cold clamping plate be disposed adjacent simultaneously with the forming cart, fast pulley on described first, fast pulley and lower activity on second
Wheel is disposed adjacent with the inspection vehicle simultaneously.
3. the production equipment of conveyer belt as claimed in claim 2, it is characterised in that:It is disposed in the forming cart coiled
The upper surface of glue, it is coiled below glue and flattened configuration, the flattened configuration includes upper cold pressing plate and lower cold pressing plate, the forming cart
On be provided with a fixed point of comb structure, the upper surface of the coiled glue and it is coiled below glue be set to the fixation point comb structure and flatten
Between structure, the upper surface of the coiled glue and it is coiled below glue vehicle is arranged;Described point of comb structure is fixed on described first
It takes turns, fast pulley and lower castor are disposed adjacent on second;The upper cold pressing plate and lower cold pressing plate are disposed adjacent with the inspection vehicle.
4. the production equipment of conveyer belt as claimed in claim 3, it is characterised in that:The host includes first set gradually
Clamp structure, vulcanizer and the second clamp structure, first clamp structure include cold grip block on moving up and down first
And cold grip block under first, the vulcanizer is interior to be equipped with upper hot plate moving up and down and lower hot plate, second clamp structure
Including cold grip block under cold grip block and second on moving up and down second;Cold folder under cold grip block and first on described first
It holds plate to be disposed adjacent with the inspection vehicle, cold grip block is adjacent with the belt drawing machine sets under cold grip block and second on described second
It sets.
5. the production equipment of conveyer belt as claimed in claim 4, it is characterised in that:The belt drawing machine includes set gradually
One roller, the second roller, third roller, the 4th roller and clamping structure;First roller is located at the second roller upper right
Side, second roller are located at right over the third roller, and the third roller is located at the 4th roller lower right;It is described
Clamping structure include upper cold clamping plate and under cold clamping plate;First roller with it is cold under cold grip block and second on described second
Grip block is disposed adjacent, the upper cold clamping plate and under cold clamping plate be disposed adjacent with the cutting machine.
6. the production equipment of conveyer belt as claimed in claim 5, it is characterised in that:The coiled structure includes the first auxiliary
Roller, the second help roll and finished product roller, first help roll and the second help roll are located in same level, first auxiliary
Roller is identical as the second auxiliary roller diameter, and first help roll and the second help roll are with the vertical of the finished product roller cross section
A diameter of center line is symmetrically set in below the finished product roller;First help roll is disposed adjacent with the cutting machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720685688.0U CN207943466U (en) | 2017-06-13 | 2017-06-13 | A kind of production equipment of conveyer belt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720685688.0U CN207943466U (en) | 2017-06-13 | 2017-06-13 | A kind of production equipment of conveyer belt |
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