CN207919119U - A kind of high-efficiency solar fabric dyeing machine - Google Patents

Abstract

It includes Apparatus for dyeing textile material, heating device and energy conversion device that the utility model, which is a kind of high-efficiency solar fabric dyeing machine, the Apparatus for dyeing textile material includes dye vat, clear water reserviors and dye cell, the heating device includes solar energy heat collection pipe and incubator, and solar energy heat collection pipe is connected to incubator and is heated to the water of incubator.The beneficial effects of the utility model are：The fabric dyeing machine of the utility model is equipped with energy conversion device, methanol vaporization zone piston movement under solar energy indirectly heat generates mechanical energy, and mechanical energy converts electric energy and provides equipment running again, simultaneously, solar energy can also provide the heat needed when dying cloth, and the energy is greatly saved；In Apparatus for dyeing textile material generation based on runner, moves cloth and rotates, it is ingenious to utilize the inertia that cloth is sagging He Water seeks its own level, solves the problems such as tradition dye organically blocks up machine, winch, reduce plant maintenance, reduce the labor intensity of operator, dying operation can be carried out at the same time in a dye vat with a plurality of cloth simultaneously, working efficiency is improved, substantially reduce production cost.

Description

A kind of high-efficiency solar fabric dyeing machine

Technical field

The utility model is related to textile machines, and in particular to a kind of high-efficiency solar fabric dyeing machine.

Background technology

As living standards of the people constantly provide, requirement of the people to environment is continuously improved, however, GDP often improves a step, Environmental pollution is almost synchronous to aggravate a step, is not polluted on machining surface, it is big absolutely to be actually machined the electric power used Part comes from thermal power generation unit, all closely bound up with boiler, however boiler is " three as high pollution, highly energy-consuming, maximum discharge It is high " product is the serious problems of long-standing problem people, if heat energy of solar energy this green, environmental protection is facilitated fast Prompt is applied in industrial and agricultural production and people's sphere of life, that will be one and benefit the nation and the people, and energy-saving and emission-reduction environmentally protective make Use technology.

Present fabric dyeing machine in addition to be stirred continuously in dyeing course with other auxiliary devices operation consume a large amount of electric power it Outside, it is also necessary to which dyeing course needs amount of heat, so the fabric dyeing machine of highly energy-consuming is with greater need for solar energy, this can be only achieved energy saving subtract It arranges and environmentally protective.

Utility model content

In view of the deficiencies of the prior art for the utility model, the utility model proposes a kind of high-efficiency solar fabric dyeing machine, Convert solar energy into the fabric dyeing machine of the heat of equipment electric energy and needs of dying cloth, energy conservation and environmental protection.

In order to achieve the above objectives, the utility model is achieved through the following technical solutions：

A kind of high-efficiency solar fabric dyeing machine includes Apparatus for dyeing textile material, heating device and energy conversion device, the Apparatus for dyeing textile material Including dye vat, clear water reserviors and dye cell, the clear water reserviors and the dye cell are connected to by switching with the water inlet of a circulating pump, The circulating pump is in junctions, is that circulating pump is connect by circulating water pipe with dye vat all the way, and another way is that the outlet of circulating pump connects Pass-out water pipe, the outlet pipe other end are connected to heat exchanger, and the heat exchanger is equipped with sparge pipe；The heating device includes Solar energy heat collection pipe and incubator, solar energy heat collection pipe are connected to incubator and are heated to the water of incubator, the sun Energy thermal-collecting tube is connected to by high-temperature conduit with the heat exchanger and the dye vat, and the energy conversion device includes vaporizing chamber, The vaporizing chamber is located in the incubator and is connected to methanol storage drum, and the energy conversion device further includes cylinder, described The import of cylinder is connected to by high pressure outlet air pipe with vaporizing chamber, and the outlet of the cylinder is stored up by low pressure muffler and the methanol Tank connection is deposited, the cylinder is equipped with gas distribution piston, and the gas distribution piston has power piston, and the cylinder lower end is equipped with two partially The piston rod of concentric mechanism, an eccentric stiffener and gas distribution piston connects, and the piston rod of another eccentric stiffener and power piston connects It connects, two eccentric stiffener is connected with two driving gears, and the two driving gear direction of motion is on the contrary, one of driving gear Axial direction on belt pulley is installed, the belt pulley follows driving gear rotate together and drives turn of generator by the belt Son rotation produces electricl energy.

Further, preceding runner and rear runner are equipped in the dye vat, the cloth being colored follows on two runners Ring operates back and forth, and the middle part and lower part in the dye vat are equipped with porous separate mesh, and the casing wall of the separate mesh and dye vat is set There is interval, is equipped with porous a plurality of cloth separator in the lower section of preceding runner, the separator makes a plurality of dyed cloth exist simultaneously Dying operation is carried out in dye vat, is set below rear runner and is controlled device there are one jet rose.

Further, the sensor equipped with cloth perception cloth rotation in the dye vat, the control of the sensor and setting The alarm of device progress signal connection, the controller and setting carries out control connection.

Further, the electric energy of the Apparatus for dyeing textile material, the heat exchanger and the circulating pump is carried by the generator For.

The beneficial effects of the utility model are compared with prior art：The fabric dyeing machine of the utility model is filled equipped with energy conversion It sets, methanol vaporization zone piston movement under solar energy indirectly heat generates mechanical energy, and mechanical energy converts electric energy and provides equipment again Running, meanwhile, solar energy can also provide the heat needed when dying cloth, and the energy is greatly saved；Apparatus for dyeing textile material is with runner In main generation, moves cloth rotation, ingenious using the inertia that cloth is sagging He Water seeks its own level, solves tradition dye organically stifled machine, winch The problems such as, reduce plant maintenance, reduce the labor intensity of operator, while can with a plurality of cloth in a dye vat simultaneously Dying operation is carried out, working efficiency is improved, substantially reduces production cost.

Description of the drawings

Fig. 1 is the structural schematic diagram of the utility model.

Fig. 2 is that the solar energy of the utility model converts the structural schematic diagram of thermal energy.

Fig. 3 is that the thermal energy of the utility model converts the structural schematic diagram of mechanical energy.

Fig. 4 is the structural schematic diagram for controlling device of the utility model.

Reference numeral is：1, Apparatus for dyeing textile material；101, dye vat；102, dye cell；103, clear water reserviors；104, preceding runner； 105, rear runner；106, separate mesh；107, separator；108, device is controlled；2, heating device；201, solar energy heat collection pipe； 202, incubator；3, energy conversion device；301, vaporizing chamber；302, methanol storage drum；303, cylinder；304, high pressure outlet air pipe； 305, low pressure muffler；306, gas distribution piston；307, power piston；308, eccentric stiffener；309, gear is driven；310, belt Wheel；311, generator；312, rotor；4, circulating pump；5, circulating water pipe；6, outlet pipe；7, heat exchanger；8, sparge pipe；9, high Warm water tube.

Specific implementation mode

Below in conjunction with the accompanying drawings, by being further described to specific embodiment of the present utility model, keep this practicality new The technical solution and advantage of type are clearer, clear.

As shown in Figs 1-4, a kind of high-efficiency solar fabric dyeing machine, including Apparatus for dyeing textile material 1, heating device 2 and energy conversion dress Set 3, the Apparatus for dyeing textile material includes dye vat 101, dye cell 102 and clear water reserviors 103, the dye cell 102 and the clear water reserviors 103 It is connected to the water inlet of a circulating pump 4 by switching, the circulating pump 4 is in junctions, is that the circulating pump 4 passes through cycle all the way Water pipe 5 is connect with dye vat 101, and another way is the outlet outlet pipe 6 of the circulating pump 4, the connection of 6 other end of the outlet pipe Heat exchanger 7, the heat exchanger 7 are equipped with sparge pipe 8；The heating device 2 includes solar energy heat collection pipe 201 and incubator 202, the solar energy heat collection pipe 201 is connected to incubator 202 and is heated to the water of incubator 202, the solar energy collection Heat pipe 201 is connected to by high-temperature conduit 9 with the heat exchanger 7 and the dye vat 101, and the energy conversion device 3 includes vapour Change room 301, the vaporizing chamber 301 is located in the incubator 202 and is connected to methanol storage drum 302, the energy conversion dress It further includes cylinder 303 to set 3, and the import of the cylinder 303 is connected to by high pressure outlet air pipe 304 with vaporizing chamber 301, the cylinder 303 outlet is connected to by low pressure muffler 305 with the methanol storage drum 302, and the cylinder 303 is equipped with gas distribution piston 306, The gas distribution piston 306 has power piston 307, and 303 lower end of the cylinder is equipped with two eccentric stiffeners 308, an eccentric machine Structure is connect with the piston rod of the gas distribution piston 306, another eccentric stiffener is connect with the piston rod of power piston 307, described Two eccentric stiffeners 308 are connected with two driving gears 309, and two drivings, 309 direction of motion of gear is on the contrary, one of sliding tooth Belt pulley 310 is installed, the belt pulley follows driving gear 309 to rotate and driven by the belt together and sends out in the axial direction of wheel The rotation of rotor 312 of motor 311 produces electricl energy.

Preceding runner 104 and rear runner 105 are equipped in the dye vat, the cloth being colored recycles past on two runners Operating is returned, the middle part and lower part in the dye vat are equipped with porous separate mesh 106, dye liquor are detached with cloth, the separation The casing wall of net 106 and dye vat is equipped with interval, and porous a plurality of cloth separator 107 is equipped in the lower section of preceding runner 104, described point A plurality of dyed cloth is set to carry out dying operation in dye vat simultaneously from device 107；Porous spray there are one being set below rear runner Mouth controls device 108, and a plurality of cloth is made to radially wobble in dye vat 101, and the sparge pipe 8 of the heat exchanger 7 is controlling dye liquor It is sprayed in device 108 on every cloth, carries out level dyeing.

The controller of sensor equipped with cloth perception cloth rotation in the dye vat 101, the sensor and setting carries out Signal connects, and the alarm of the controller and setting carries out control connection, when controller obtains cloth not from the sensor When normal rotation signal, control alarm carries out audio communication alarm.

The electric energy of the Apparatus for dyeing textile material 1, the heat exchanger 7 and the circulating pump 4 is provided by the generator 311.

When needing to start Apparatus for dyeing textile material, the water of the solar energy heat collection pipe heater incubator of energy conversion device, incubator Hot water so that the indoor methyl alcohol vaporizing of vaporization, methanol gas is sent to the inside of cylinder from air inlet by high pressure outlet air pipe, to Gas distribution piston is pushed to move downward, and the gas by it between power piston in clearance space is pressed into low-pressure admission by exhaust outlet Pipe, gas pass through methanol storage drum, vaporizing chamber successively, then enter the inside of cylinder by air inlet；Gas is pressed by gas distribution piston Also power piston is driven to move downward while methanol storage drum, the piston rod of power piston drives sliding tooth by eccentric stiffener Wheel rotation, and then gear is driven to drive it to move upwards by the piston rod of gas distribution piston by another eccentric machine, by gas distribution piston The high-temperature gas of top is pressed into vaporizing chamber again, and gas goes out by high pressure outlet air pipe, vaporizing chamber, methanol storage drum and low pressure successively Mouth pipe, enters cylinder interior, and push gas distribution piston to move upwards simultaneously by exhaust outlet, and piston moves downward for propulsion power, drives The rotor rotation of generator is moved in the rotation of moving gear by belt, produces electricl energy the running for being supplied to Apparatus for dyeing textile material and circulating pump.

When being actuated for dying cloth, the hot water of incubator is arrived separately at outside heat exchanger by hot-water line and dye vat, dye The switch of material pond outlet is opened, and gets to internal heat exchanger by circulating pump, dye liquor carries out heat exchange with hot water, i.e. dye liquor heats To certain temperature, a plurality of cloth dyed is needed to be dyed with the help of the separator of preceding runner while in dye vat at this time, Also radially wobble doing under device helps in controlling for rear runner, the sparge pipe of heat exchanger is controlling the dye liquor of heating in device It is sprayed on every cloth, carries out level dyeing；If cloth has abnormal rotation, dye vat to be internally provided with sensor and send signal To controller, control alarm sends out alarm sound；When completion of dying cloth needs dye vat to clean, the switch before clean water chamber is opened, Clear water is squeezed into dye vat by pump and is cleaned, and the liquid after cleaning is emitted in the floss hole of water circulating pump.

It is above above-mentioned, only it is the preferred embodiment of the utility model, not makees formal limit to the utility model System, it is any to be familiar with sheet although the utility model has been disclosed with preferred embodiment as above however is not limited to the utility model Technical professional is not departing from technical solutions of the utility model, is made when using the technology contents of the disclosure above Perhaps the equivalent embodiment of equivalent variations is changed or is modified to, as long as being the content without departing from technical solutions of the utility model, foundation The technology of the utility model is implemented, to any simple modification, equivalent change and modification made by above example, to still fall within this In the range of utility model technical solution.

Claims (4)

1. a kind of high-efficiency solar fabric dyeing machine, including Apparatus for dyeing textile material（1）, heating device（2）And energy conversion device（3）, special Sign is that the Apparatus for dyeing textile material includes dye vat（101）, dye cell（102）And clear water reserviors（103）, the dye cell（102）And institute State clear water reserviors（103）Pass through switch and a circulating pump（4）Water inlet connection, the circulating pump（4）It is institute all the way in junctions State circulating pump（4）Pass through circulating water pipe（5）With dye vat（101）Connection, another way is the circulating pump（4）Outlet water outlet Pipe（6）, the outlet pipe（6）The other end is connected to heat exchanger（7）, the heat exchanger（7）Equipped with sparge pipe（8）；It is described to add Thermal（2）Including solar energy heat collection pipe（201）And incubator（202）, the solar energy heat collection pipe（201）With incubator （202）It is connected to and to incubator（202）Water heated, the solar energy heat collection pipe（201）Pass through high-temperature conduit（9）With institute State heat exchanger（7）With the dye vat（101）Connection, the energy conversion device（3）Including vaporizing chamber（301）, the vaporization Room（301）It is located at the incubator（202）In and and methanol storage drum（302）Connection, the energy conversion device（3）Further include Cylinder（303）, the cylinder（303）Import pass through high pressure outlet air pipe（304）With vaporizing chamber（301）Connection, the cylinder （303）Outlet pass through low pressure muffler（305）With the methanol storage drum（302）Connection, the cylinder（303）Equipped with distribution Piston（306）, the gas distribution piston（306）Have power piston（307）, the cylinder（303）Lower end is equipped with two eccentric machines Structure（308）, eccentric stiffener and the gas distribution piston（306）Piston rod connection, another eccentric stiffener and power piston （307）Piston rod connection, two eccentric stiffener（308）With two driving gears（309）It is connected, the two drivings gear （309）The direction of motion is on the contrary, one of axial direction for driving gear（310）Upper installation belt pulley, the belt pulley follow driving Gear（309）It rotates together and passes through the belt and drive generator（311）Rotor（312）Rotation produces electricl energy.

2. a kind of high-efficiency solar fabric dyeing machine as described in claim 1, which is characterized in that be equipped with preceding runner in the dye vat （104）With rear runner（105）, the cloth that is colored recycles round-trip operating on two runners, middle part in the dye vat and Lower part is equipped with porous separate mesh（106）, dye liquor is detached with cloth, the separate mesh（106）It is equipped with the casing wall of dye vat Interval, in preceding runner（104）Lower section be equipped with porous a plurality of cloth separator（107）, the separator（107）Make a plurality of dye Painting cloth material carries out dying operation in dye vat simultaneously；It is set below rear runner and controls device there are one jet rose（108）, make A plurality of cloth is in dye vat（101）Inside radially wobble, the heat exchanger（7）Sparge pipe（8）Dye liquor is being controlled into device（108）It is interior It is sprayed on every cloth, carries out level dyeing.

3. a kind of high-efficiency solar fabric dyeing machine as described in claim 1, which is characterized in that the dye vat（101）It is interior to be equipped with cloth The controller of the sensor of material perception cloth rotation, the sensor and setting carries out signal connection, the controller and setting Alarm carries out control connection, when controller obtains the abnormal turn signal of cloth from the sensor, control alarm into Row audio communication is alarmed.

4. a kind of high-efficiency solar fabric dyeing machine as described in claim 1, which is characterized in that the Apparatus for dyeing textile material（1）, the heat Exchanger（7）With the circulating pump（4）Electric energy by the generator（311）It provides.