CN207919119U - A kind of high-efficiency solar fabric dyeing machine - Google Patents

Abstract

The utility model relates to a high-efficiency solar energy dyeing machine, which includes a cloth dyeing device, a heating device and an energy conversion device. The cloth dyeing device includes a dyeing vat, a clear water pool and a dye pool. The heat collecting pipe communicates with the heat preservation box and heats the water in the heat preservation box. The beneficial effects of the utility model are as follows: the fabric dyeing machine of the utility model is equipped with an energy conversion device, methanol is vaporized under the indirect heating of solar energy to drive the piston to move to generate mechanical energy, and the mechanical energy is converted into electrical energy to provide equipment operation. At the same time, solar energy can also provide dyeing fabric The heat required during the process greatly saves energy; the cloth dyeing device uses the lifting roller as the main driving force to rotate the cloth, and cleverly uses the inertia of the cloth drooping and water flowing to the lower place to solve the problems of traditional dyeing machines such as machine blockage and winching. It reduces equipment maintenance and reduces the labor intensity of operators. At the same time, multiple fabrics can be dyed in one dyeing vat at the same time, which improves work efficiency and greatly reduces production costs.

Description

A high-efficiency solar dyeing machine

technical field

The utility model relates to textile machinery, in particular to a high-efficiency solar energy dyeing machine.

Background technique

With the continuous improvement of people's living standards, people's requirements for the environment continue to increase. However, with every step up in GDP, environmental pollution is almost simultaneously aggravated by a step. There is no pollution on the surface of mechanical processing. In fact, most of the electricity used in mechanical processing comes from thermal power generation. The unit is closely related to the boiler. However, the boiler is a product with high pollution, high energy consumption, and high emission, which is a serious problem that has plagued people for a long time. If solar energy, a green and environmentally friendly thermal energy, is conveniently and quickly applied to In the field of industrial and agricultural production and people's life, it will be a technology that benefits the country and the people, saves energy and reduces emissions, and is green and environmentally friendly.

In addition to the continuous stirring and other auxiliary devices during the dyeing process, the current dyeing machines consume a lot of power, and the dyeing process requires a lot of heat, so the high energy-consuming dyeing machines need solar energy, so as to achieve energy saving and emission reduction. Green.

Utility model content

In view of the deficiencies of the prior art, the utility model proposes a high-efficiency solar dyeing machine, which converts solar energy into electrical energy for equipment and heat required for dyeing, which is energy-saving and environmentally friendly.

In order to achieve the above object, the utility model is realized through the following technical solutions:

A high-efficiency solar dyeing machine includes a cloth dyeing device, a heating device and an energy conversion device. The cloth dyeing device includes a dyeing vat, a clear water pool and a dye pool. The clear water pool and the dye pool are connected by a switch and a circulation pump. The water port is connected, and the circulating pump is a three-way port. One way is that the circulating pump is connected to the dye vat through a circulating water pipe, and the other is that the outlet of the circulating pump is connected to the water outlet pipe. The other end of the water outlet pipe is connected to a heat exchanger, and the heat exchanger is set There is a water spray pipe; the heating device includes a solar heat collecting tube and an incubator, the solar heat collecting tube communicates with the incubating box and heats the water in the incubating box, and the solar heat collecting tube communicates with the heat exchanger and the incubating box through a high temperature water pipe. The dyeing tank is connected, and the energy conversion device includes a vaporization chamber, which is arranged in the incubator and communicated with the methanol storage tank. The energy conversion device also includes a cylinder, and the inlet of the cylinder is connected to the vaporization chamber through a high-pressure gas outlet pipe. The outlet of the cylinder communicates with the methanol storage tank through a low-pressure air return pipe. The cylinder is provided with a distributing piston, a power piston is provided under the distributing piston, and two eccentric mechanisms are provided at the lower end of the cylinder. One eccentric mechanism is connected with the piston rod of the gas distribution piston, and the other eccentric mechanism is connected with the piston rod of the power piston. The two eccentric mechanisms are connected with two driving gears, and the two driving gears move in opposite directions. The shaft of one driving gear A belt pulley is installed upwards, and the belt pulley rotates together with the driving gear and drives the rotor of the generator to rotate through the belt to generate electric energy.

Further, the dyeing vat is provided with a front lifting roller and a rear lifting roller, and the dyed cloth circulates back and forth on the two lifting rollers, and the middle and lower parts of the dyeing vat are provided with a porous separation net, and the separation net There is a gap with the cylinder wall of the dyeing vat, and a porous multi-strip fabric separator is provided under the front lifting roller. The separator enables multiple dyed fabrics to be dyed in the dyeing vat at the same time, and a porous nozzle is provided under the rear lifting roller. Manipulator.

Further, the dyeing vat is provided with a sensor for sensing the rotation of the cloth, and the sensor is connected with the set controller for signal, and the controller is connected with the set alarm for control.

Further, the electrical energy of the cloth dyeing device, the heat exchanger and the circulation pump are all provided by the generator.

Compared with the prior art, the beneficial effects of the utility model are as follows: the fabric dyeing machine of the utility model is equipped with an energy conversion device, methanol is vaporized under the indirect heating of solar energy to drive the piston to move to generate mechanical energy, and the mechanical energy is converted into electrical energy to provide equipment operation. At the same time, Solar energy can also provide the heat needed for dyeing cloth, which greatly saves energy; the cloth dyeing device uses the lifting roller as the main force to rotate the cloth, and cleverly uses the inertia of the cloth drooping and water flowing to the lower place, which solves the blockage of the traditional dyeing machine , stranding machine and other problems, reduce equipment maintenance, reduce the labor intensity of operators, and at the same time, multiple fabrics can be dyed in one dyeing vat at the same time, improving work efficiency and greatly reducing production costs.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a structural schematic diagram of the solar energy conversion heat energy of the present invention.

Fig. 3 is a structural schematic diagram of the thermal energy conversion mechanical energy of the present invention.

Fig. 4 is a schematic structural diagram of the manipulator of the present invention.

Reference numerals are: 1. Dyeing device; 101. Dye vat; 102. Dye tank; 103. Clean water tank; 104. Front lifting roller; 105. Rear lifting roller; 106. Separation net; 107. Separator; 2, heating device; 201, solar heat collector tube; 202, incubator; 3, energy conversion device; 301, vaporization chamber; 302, methanol storage tank; 303, cylinder; 304, high-pressure gas outlet pipe; 306, gas distribution piston; 307, power piston; 308, eccentric mechanism; 309, driving gear; 310, pulley; 311, generator; 312, rotor; 4, circulating pump; 5, circulating water pipe; 6, water outlet pipe; 7. Heat exchanger; 8. Water spray pipe; 9. High temperature water pipe.

Detailed ways

In the following, the specific implementation of the utility model will be further described in conjunction with the accompanying drawings, so that the technical solution of the utility model and its beneficial effects will be clearer and more definite.

As shown in Figures 1-4, a high-efficiency solar dyeing machine includes a dyeing device 1, a heating device 2 and an energy conversion device 3, and the dyeing device includes a dyeing vat 101, a dye pool 102 and a clear water pool 103. The dye pool 102 and the clear water pool 103 are communicated with the water inlet of a circulation pump 4 through a switch. The outlet of the circulating pump 4 is connected to the water outlet pipe 6, and the other end of the water outlet pipe 6 is connected to the heat exchanger 7, and the heat exchanger 7 is provided with a water spray pipe 8; the heating device 2 includes a solar heat collecting pipe 201 and an incubator 202, the solar heat collecting tube 201 communicates with the incubator 202 and heats the water in the incubating box 202, the solar heat collecting tube 201 communicates with the heat exchanger 7 and the dye vat 101 through the high temperature water pipe 9, the energy The conversion device 3 includes a vaporization chamber 301, which is located in the incubator 202 and communicates with the methanol storage tank 302. The energy conversion device 3 also includes a cylinder 303, and the inlet of the cylinder 303 is through a high-pressure gas outlet pipe. 304 communicates with the vaporization chamber 301, and the outlet of the cylinder 303 communicates with the methanol storage tank 302 through a low-pressure air return pipe 305. The cylinder 303 is provided with a distributing piston 306, and a power piston 307 is provided under the distributing piston 306. , the lower end of the cylinder 303 is provided with two eccentric mechanisms 308, one eccentric mechanism is connected with the piston rod of the gas distribution piston 306, the other eccentric mechanism is connected with the piston rod of the power piston 307, the two eccentric mechanisms 308 are connected with the two drive The gears 309 are connected, and the two driving gears 309 move in opposite directions. A pulley 310 is installed on the axial direction of one of the driving gears. The pulley rotates with the driving gear 309 and drives the rotor 312 of the generator 311 to rotate through the belt to generate electric energy. .

The dyeing vat is provided with a front lifting roller 104 and a rear lifting roller 105, and the dyed cloth circulates back and forth on the two lifting rollers. The middle and lower parts of the dyeing vat are provided with a porous separation net 106, and the dye liquor and Cloth separation, the separation net 106 and the vat wall of the dyeing vat are provided with intervals, and a porous multi-strip cloth separator 107 is arranged under the front lifting roller 104, and the separator 107 allows multiple dyed cloths to be dyed in the dyeing vat at the same time Operation: a multi-hole nozzle arranger 108 is arranged below the rear lifting roller, so that a plurality of cloths can radially swing in the dye vat 101, and the water spray pipe 8 of the heat exchanger 7 sprays the dye solution in the arranger 108 on each On strips of fabric for even dyeing.

The dyeing vat 101 is provided with a sensor for sensing the rotation of the cloth. The sensor is connected to the controller for signal connection. The controller is connected to the alarm. When the controller obtains the abnormal rotation of the cloth from the sensor, When the signal is signaled, the alarm is controlled to give an audible alarm.

The electrical energy of the cloth dyeing device 1 , the heat exchanger 7 and the circulation pump 4 is provided by the generator 311 .

When it is necessary to start the dyeing device, the solar collector tube of the energy conversion device heats the water in the incubator, and the hot water in the incubator vaporizes the methanol in the vaporization chamber, and the methanol gas is sent from the air inlet to the inside of the cylinder through the high-pressure outlet pipe, thereby Push the gas distribution piston to move downward, and press the gas in the space between it and the power piston into the low-pressure intake pipe through the exhaust port. The gas passes through the methanol storage tank, the vaporization chamber in turn, and then enters the interior of the cylinder through the intake port. ;The gas distribution piston presses the gas into the methanol storage tank and at the same time drives the power piston to move downward. The piston rod of the power piston drives the drive gear to rotate through the eccentric mechanism, and then the drive gear is driven by another eccentric machine through the piston rod of the gas distribution piston. It moves upwards and presses the high-temperature gas above the gas distribution piston into the vaporization chamber. The gas passes through the high-pressure gas outlet pipe, vaporization chamber, methanol storage tank and low-pressure outlet pipe in turn, enters the cylinder from the exhaust port, and simultaneously pushes the gas distribution The piston moves upwards, pushing the power piston to move downwards, and the rotation of the driving gear drives the rotor of the generator to rotate through the belt, generating electric energy for the operation of the cloth dyeing device and the circulation pump.

When starting to dye cloth, the hot water in the incubator reaches the outside of the heat exchanger and the dye vat respectively through the hot water pipe, the switch at the outlet of the dye pool is turned on, and it is pumped into the inside of the heat exchanger through the circulation pump, and the dye liquor and hot water exchange heat , that is, the dye liquor is heated to a certain temperature. At this time, the multiple fabrics to be dyed are dyed in the dye vat at the same time with the help of the separator of the front lifting roller, and are also radially oscillating with the help of the swing device of the rear lifting roller. The water spray pipe of the exchanger sprays the heated dye solution on each piece of fabric in the distributor to achieve uniform dyeing; if the fabric rotates abnormally, a sensor is installed inside the dyeing vat to send the signal to the controller, and the alarm is issued to alarm Sound; when the dyeing vat is finished and needs to be cleaned, turn on the switch in front of the clean water chamber, clean water is pumped into the dye vat for cleaning, and the cleaned liquid is discharged from the discharge port of the circulating water pump.

The above are only preferred embodiments of the present utility model, and do not limit the utility model in form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Anyone familiar with this field Those skilled in the art, without departing from the technical solution of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but if they do not depart from the technical solution of the utility model, the Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical implementation of the utility model still belong to the scope of the technical solution of the utility model.

Claims (4)

1. A high-efficiency solar cloth dyeing machine, comprising a cloth dyeing device (1), a heating device (2) and an energy conversion device (3), characterized in that the cloth dyeing device includes a dye vat (101), a dye pool (102 ) and the clear water pool (103), the dye pool (102) and the clear water pool (103) are connected to the water inlet of a circulating pump (4) through a switch, and the circulating pump (4) is a three-way port, all the way is The circulating pump (4) is connected to the dye vat (101) through a circulating water pipe (5). An exchanger (7), the heat exchanger (7) is provided with a water spray pipe (8); the heating device (2) includes a solar heat collection tube (201) and an incubator (202), and the solar heat collection tube ( 201) communicate with the incubator (202) and heat the water in the incubator (202), the solar heat collecting tube (201) is connected with the heat exchanger (7) and the dye vat (101) through the high temperature water pipe (9) ), the energy conversion device (3) includes a vaporization chamber (301), the vaporization chamber (301) is set in the incubator (202) and communicates with the methanol storage tank (302), the energy conversion device (3) It also includes a cylinder (303), the inlet of the cylinder (303) communicates with the vaporization chamber (301) through a high-pressure air outlet pipe (304), and the outlet of the cylinder (303) communicates with the vaporization chamber (301) through a low-pressure air return pipe (305). The methanol storage tank (302) is connected, the cylinder (303) is provided with a gas distribution piston (306), the power piston (307) is provided under the gas distribution piston (306), and the lower end of the cylinder (303) is provided with Two eccentric mechanisms (308), one eccentric mechanism is connected with the piston rod of the gas distribution piston (306), the other eccentric mechanism is connected with the piston rod of the power piston (307), the two eccentric mechanisms (308) are connected with the two drive The gears (309) are connected, and the two driving gears (309) move in opposite directions, and a pulley is installed on the axial direction (310) of one of the driving gears, and the pulley rotates with the driving gear (309) and drives power generation through the belt The rotor (312) of the machine (311) rotates to generate electric energy. 2. A high-efficiency solar dyeing machine according to claim 1, characterized in that, the dyeing vat is provided with a front lifting roller (104) and a rear lifting roller (105), and the dyed fabric is placed on the two lifting rollers Circular reciprocating operation, the middle and lower parts of the dye vat are provided with a porous separation net (106) to separate the dye liquor from the cloth, the separation net (106) is provided with a distance from the vat wall of the dye vat, and the front lifting roller Below (104) there is a porous multi-strip fabric separator (107), the separator (107) allows multiple strips of dyed fabric to be dyed in the dyeing vat at the same time; there is a porous nozzle arranger below the rear lifting roller (108), making a plurality of cloths swing radially in the dye vat (101), and the water spray pipe (8) of the heat exchanger (7) sprays the dye solution on each cloth in the distributor (108) to carry out Stains evenly. 3. A high-efficiency solar cloth dyeing machine according to claim 1, characterized in that, the dyeing vat (101) is provided with a sensor for sensing the rotation of the cloth, and the sensor is connected to the set controller for signal connection, and the The controller is connected with the set alarm, and when the controller obtains the abnormal rotation signal of the cloth from the sensor, the alarm is controlled to give an audible alarm. 4. A high-efficiency solar cloth dyeing machine according to claim 1, characterized in that, the electric energy of the cloth dyeing device (1), the heat exchanger (7) and the circulation pump (4) are all controlled by The generator (311) is provided.