CN206245053U - A kind of preheating device for rapid steamer - Google Patents
A kind of preheating device for rapid steamer Download PDFInfo
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- CN206245053U CN206245053U CN201621193964.3U CN201621193964U CN206245053U CN 206245053 U CN206245053 U CN 206245053U CN 201621193964 U CN201621193964 U CN 201621193964U CN 206245053 U CN206245053 U CN 206245053U
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Abstract
The utility model discloses a kind of preheating device for rapid steamer, pre- hot-rolling including being arranged at rapid steamer turnover cloth packing mouthful, pre- hot-rolling includes roll shaft and the roller set being socketed on outside roll shaft, roll shaft and roller set are in hollow setting, roller puts and is connected with air inlet pipe and escaping pipe, swivel joint that air inlet pipe and escaping pipe are connected on roll shaft and covered with roller by swivel joint and connect setting, the air inlet pipe other end is connected with the air exhauster for conveying water vapour to air inlet pipe, and the motor rotated for drive roller shaft is connected with roll shaft;Preheating device also includes temperature measurement unit, control unit and power subsystem;Fabric is set to carry out heat exchange into preceding contact with pre- hot-rolling in rapid steamer by using pre- hot-rolling, and heat exchanger effectiveness is improved by controlling the temperature of pre- hot-rolling and the length of fabric time of contact and pre- hot-rolling, surface temperature is with to evaporate temperature closer after preheating fabric.
Description
Technical field
The utility model is related to rapid steamer technical field, more specifically, it relates to a kind of pre- hot charging for rapid steamer
Put.
Background technology
It is the process that PRINTED FABRIC is processed with steam to evaporate, and the purpose evaporated is PRINTED FABRIC is completed fiber and mill base
Moisture absorption and intensification, so as to promote the reduction and dissolving of dyestuff, and to transfer and set in fiber, rapid steamer is for fabric
Decatize is carried out after stamp or dyeing, makes the special equipment of dyestuff fixation on fabric.In rapid steamer, fabric runs into saturated vapor
After be brought rapidly up, now condensing water energy dissolves dyestuff in mill base, chemical reagent, having it also occur that chemical reaction, deeply
In fiber, and to fibrous inside spread, reach the purpose of fixation, therefore, rapid steamer must provide for complete this process needed for
Temperature and humidity condition.
The Chinese patent of Publication No. CN204080417U discloses a kind of energy saving and environment friendly guide roll type rapid steamer, including case
Body, one end of casing is provided with turnover cloth packing mouthful, and active deflector roll, hypervelocity deflector roll and fabric guide roll, the bottom of casing are provided with casing
Vapour system is provided with, is provided near turnover cloth vapour sealing part and enter cloth active deflector roll and for by fabric for import fabric
It is derived go out cloth active deflector roll, enter the top that cloth active deflector roll is located at out cloth active deflector roll, away from the case of turnover cloth packing mouthful side
Internal top, bottom are provided with active deflector roll, enter cloth active deflector roll and are provided with super between the active deflector roll of casing internal upper part
Fast deflector roll;Steam (vapor) outlet is offered at the top of casing.
By the way that the deflector roll that exceeds the speed limit to be arranged at the top of two row's fabric guide rolls, entered by turnover cloth packing mouthful in fabric to be evaporated
When being evaporated inside to rapid steamer, steam is set directly to carry out decatize to fabric, using the steam in casing to entrance
Fabric carries out preheating pre-wetted treatment, is moved inside rapid steamer after preheating and completes to evaporate after maintaining the scheduled time, although saturation
Water vapour there is heat very high, directly fabric is preheated, can improve decatize utilization rate, but the heat conduction of water vapour
Rate is relatively low, fabric from turnover packing mouth come in when normal temperature be preheating to and evaporate temperature, about 120 degrees Celsius, it is necessary to when more long
Between, to evaporate temperature spread larger for its temperature distance after fabric entrance.
Utility model content
In view of the shortcomings of the prior art, the purpose of this utility model one is to provide a kind of for the pre- of rapid steamer
Thermal can improve the efficiency of fabric and pre- hot-rolling heat exchange in warm so that after fabric preheating surface temperature with steam
Change temperature closer.
To achieve the above object, the utility model provides following technical scheme:A kind of preheating device for rapid steamer,
Pre- hot-rolling including being arranged at rapid steamer turnover cloth packing mouthful, pre- hot-rolling includes roll shaft and the roller set being socketed on outside roll shaft, roll shaft
It is in hollow setting with roller set, roller puts and is connected with air inlet pipe and escaping pipe, and air inlet pipe and escaping pipe are connected in the rotation on roll shaft
Adapter and covered by swivel joint and roller and connect setting, the air inlet pipe other end is connected with for conveying taking out for water vapour to air inlet pipe
Blower fan, is connected with the motor rotated for drive roller shaft on roll shaft;Preheating device also includes that temperature measurement unit is pre- for measuring
Thermo-roll surface temperature, and export temperature measurement signal;Control unit, is connected with air exhauster and motor control respectively, with temperature survey list
First signal connection, receives and responds to the temperature measurement signal and controls to increase the input quantity of vapor and control increasing in pre- hot-rolling respectively
Plus pre- hot-rolling preheats the time of fabric;And power subsystem.
The utility model is more preferably:The air exhauster is arranged inside rapid steamer, one end of air exhauster and power supply
Unit is coupled, the other end ground connection of air exhauster.
The utility model is more preferably:One end of the motor couples with power subsystem, another termination of air exhauster
Ground.
The utility model is more preferably:The temperature measurement unit includes temperature sensor, and temperature sensor is set
Electrically connected on pre- hot-rolling and with control unit.
The utility model is more preferably:Described control unit controls air exhauster and motor according to temperature measurement signal respectively
Rotating speed;After temperature measurement unit output temperature measurement signal exceeds predetermined value and predetermined hold-time T1, control air exhauster accelerates to turn
It is dynamic;After temperature measurement unit output temperature measurement signal exceeds predetermined value and predetermined hold-time T2, controlled motor underdrive.
The utility model is more preferably:Described control unit includes, a reference voltage generating circuit, including resistance R2
Connected with slide rheostat RP, resistance R2 and slide rheostat RP, the other end of resistance R2 is coupled to the second direct current, slides and becomes
The other end ground connection of resistance device RP;One comparison circuit, including a comparator, its in-phase input end are coupled to the output of temperature sensor
End, inverting input is coupled to the sliding end of slide rheostat RP, the temperature measurement signal that will be received compare with reference voltage and by
Output end exports a comparison signal;One anti-clutter circuit one, its signal input part is coupled to comparison circuit, and letter is compared for receiving
Number and more than scheduled time T1 then export control OFF signal one;One anti-clutter circuit two, its signal input part is coupled to comparison circuit,
For receiving comparison signal and then exporting control OFF signal two more than scheduled time T2;One on-off circuit one, its input is coupled to
The output end of anti-clutter circuit one, for receiving control OFF signal in the lump by the closure of controlling switch S1 to reduce exhausting armature
Outer meeting resistance in loop controls the air exhauster to accelerate to rotate, using normally opened contact switch;One on-off circuit two, its input coupling
The output end of anti-clutter circuit two is connected to, for receiving control OFF signal two and by the disconnection of controlling switch S2 to increase motor electricity
Outer meeting resistance in pivot loop carrys out controlled motor underdrive, is switched using normally-closed contact.
The utility model is more preferably:The anti-clutter circuit one includes that a delay circuit I, its input is coupled
In the comparison signal and one time delay comparison signal of output;And one and door AND1, with two inputs and an output end,
Its first input end is coupled with the output end of delay circuit I, and the second input is coupled with the output end of comparison circuit, its output end
Output control OFF signal one;The anti-clutter circuit two includes that a delay circuit II, its input is coupled to the comparison signal simultaneously
Export a time delay comparison signal two;And one with door AND2, with two inputs and an output end, its first input end and
The output end coupling of delay circuit II, the second input is coupled with the output end of comparison circuit, its output end output control OFF signal
Two.
The utility model is more preferably:On-off circuit one includes, a resistance R3, and one end is coupled to defeated with door AND1
Go out end;One diode D1, positive pole is coupled with the other end of resistance R3;One NPN triode Q1, its grounded emitter, base stage coupling
Pass through a resistance R4 in the lump with emitter stage altogether to receive the control OFF signal in the negative pole of diode D1;One relay KM1, its
Coil one end is coupled to the first direct current, and the other end is coupled to the colelctor electrode of the NPN triode Q1, its normally opened contact switch S1 strings
It is parallel on resistance R6 after being coupled to resistance R5, resistance R6 is series between air exhauster and the second direct current;One diode D2, it is just
Pole is coupled to first direct current, and negative pole is coupled between the coil of the colelctor electrode of NPN triode Q1 and relay KM1;Institute
Stating on-off circuit two includes, a resistance R7, and one end is coupled to the output end with door AND2;One diode D3, positive pole and resistance R7
The other end coupling;One NPN triode Q2, its grounded emitter, base stage is coupled to the negative pole of diode D3 to receive the control
OFF signal two simultaneously passes through a resistance R8 with emitter stage altogether;One relay KM2, its coil one end is coupled to the first direct current, separately
One end is coupled to the colelctor electrode of NPN triode Q2, and its normally-closed contact switch S2 is parallel to resistance R10 after being series at resistance R9
On, resistance R6 is series between motor and the second direct current;One diode D4, its positive pole is coupled to first direct current, negative pole
It is coupled between the coil of the colelctor electrode of NPN triode Q2 and relay KM2.
By using above-mentioned technical proposal, the utility model is compared compared with the prior art:It is higher than pre- in the temperature of pre- hot-rolling
During definite value, now switch S1 and be off, electrically connected with the first direct current after air exhauster series resistance R6, due to resistance R6 points
A part of voltage is obtained, the armature voltage of air exhauster is less than rated voltage, and air exhauster is in state at a slow speed, and air exhauster will constantly steam
Change the water vapour in box body to be input into pre- hot-rolling to maintain pre- heat roller temperature by air inlet pipe, compensate pre- hot-rolling and enter to fabric
Thermal loss in row warm;And switch S2 and be in closure state, resistance R10 connects with motor again with after resistance R9 parallel connections
And the first direct current and the earth are connected to, the armature voltage of motor positive benefit when a part of voltage is got on resistance R10
In rated voltage, rotating speed is normal, and pre- hot-rolling is with the time of contact of fabric during fabric is delivered into casing under this rotating speed
One preset value;Because the water vapour that air exhauster is extracted is the water vapour in casing, its temperature is in fluctuation in certain limit, and knits
Because the difference of impressing pattern can make printing and dyeing feed distribution uneven on thing, thus its heat absorption ability can difference, when its suction
Pre- hot-rolling heat can reduce temperature when hot very fast after being sucked away, and temperature sensor experiences the temperature of pre- thermo-roll surface less than predetermined
During temperature produce measurement temperature signal, simultaneous transmission to control unit, after control unit receives temperature measurement signal and persistently T1,
Controlling switch S1 is closed, and the resistance for making resistance R5 be parallel on resistance R6 the outer meeting resistance for causing resistance R5 and resistance R6 to constitute becomes
Small, so as to the voltage got also diminishes, then the armature voltage of air exhauster is then raised, air exhauster faster rotational speed drives air exhauster
Fan rotate and accelerate, and then accelerate the supplement speed of water vapour in pre- hot-rolling, pre- hot-rolling is recovered predetermined temperature;If in control
After unit receives temperature measurement signal and persistently T2, its temperature disconnects again below predetermined temperature, then control unit controlling switch S2,
Make the resistance R9 open circuits being parallel on resistance R10, cause the resistance of the outer meeting resistance in armature loop to become big, so as to what is got
Voltage also becomes big, then the armature voltage of motor is then reduced, the rotating speed reduction of motor, thus the reduction of pre- hot-rolling rotating speed, in preheating
The time that the fabric preheated on roller is contacted with pre- hot-rolling will increase, and fabric is obtained longer when less than predetermined temperature
Time is contacted with pre- hot-rolling, so that can be preheating to band evaporates temperature, the pre- hot-rolling being made using metal is to fabric
Preheated, during pre- hot-rolling is contacted with fabric, the thermal conductivity of the thermal conductivity better than water vapour of metal, therefore energy
It is enough to carry out heat exchange with fabric faster, so that surface temperature makes preheating time with to evaporate temperature closer after fabric preheating
Greatly reduce.
Brief description of the drawings
Fig. 1 is using the rapid steamer structural representation of the preheating device;
Fig. 2 is the structural representation of the preheating device;
Fig. 3 is preheating device sectional view vertically;
Fig. 4 is the sectional view that the preheating device is radially gone up;
Fig. 5 is the circuit diagram of the preheating device;
Fig. 6 is the circuit diagram of power subsystem.
In figure:1st, pre- hot-rolling;11st, roll shaft;12nd, roller set;121st, it is raised;122nd, baffle plate;123rd, through hole;124th, spacing ring;
14th, air inlet pipe;15th, escaping pipe;16th, swivel joint;2nd, air exhauster;3rd, motor;4th, temperature measurement unit;5th, control unit;51、
Comparison circuit;511st, reference voltage generating circuit;52nd, anti-clutter circuit one;53rd, on-off circuit one;6th, power subsystem;71st, prevent
Interference circuit two;72nd, on-off circuit two;8th, rapid steamer;81st, turnover cloth packing mouthful;82nd, blast pipe;83rd, casing;84th, selvage guide
Roller;85th, exceed the speed limit deflector roll;86th, tank;87th, overflow pipe;88th, porous barrier;89th, steam pipe.
Specific embodiment
A kind of preheating device for rapid steamer 8 is described further referring to figs. 1 to Fig. 6.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of preheating device, including it is arranged at the preheating of the turnover cloth of rapid steamer 8 packing mouthful 81
Roller 1, pre- hot-rolling 1 includes roll shaft 11 and the roller set 12 being socketed on outside roll shaft 11, and roller set 12 is in hollow setting, and roll shaft 11 covers 12 in roller
It is fixedly connected, the both sides of roll shaft 11 are additionally provided with for preventing roller from covering 12 axially displaced spacing rings 124, spacing ring 124 and roll shaft
11 pass through to be bonded to connect, and air inlet pipe 14 and escaping pipe 15 are connected with roller set 12, and air inlet pipe 14 and escaping pipe 15 are connected in roll shaft
Swivel joint 16 on 11 and cover 12 by swivel joint 16 and roller and connect setting, the other end of air inlet pipe 14 is connected with for air inlet
Pipe 14 supplies the air exhauster 2 of water vapour, and motor 3 is connected with roll shaft 11.In the present embodiment, motor 3 uses brush direct current motor, takes out
Blower fan 2 is also adopted by brush direct current motor driving.
Air exhauster 2, for the temperature that the pre- surface of hot-rolling 1 of water vapour maintenance is passed through in pre- hot-rolling 1;Motor 3, for driving
Pre- hot-rolling 1 is rotated.
In roller set 12 in baffle plate 122 is provided with the hollow cavity for setting and being formed, being provided with through hole 123 in rotating shaft and roller set 12 will
Roller set 12 is connected with roll shaft 11.Escaping pipe 15, when pre- hot-rolling 1 is rotated, is pointed to out near the side of baffle plate 122 by baffle plate 122
The direction of tracheae 15 is identical with the rotation direction of pre- hot-rolling 1.
The side of roller set 12 is one section of circular arc of indent in section vertically, and the two ends from roller set 12 are in centre
It is recessed, it is provided with when pre- hot-rolling 1 is rotated for increasing raised 121 with fabric abrasive power at the two ends of roller set 12.
As shown in figure 4, be a kind of rapid steamer 8 of the application preheating device, including casing 83, it is arranged at entering on casing 83
Go out cloth packing mouthful 81, be separately positioned on row's fabric guide roll 84 of the inner upper of casing 83 and lower section, be connected to top surface on casing 83
Blast pipe 82 and be arranged on the steam pipe 89 of the lower section of casing 83, the bottom surface of casing 83 is provided with the tank 86 of tank 86 and is arranged on
Overflow pipe 87 on casing 83 is connected, and porous barrier is provided between the fabric guide roll 84 below steam pipe 89 and casing 83
88, the hypervelocity deflector roll 85 for increasing warp-wise tension force is provided between porous barrier 88 and the fabric guide roll 84 of the lower section of casing 83.Preheating
Roller 1 is arranged on turnover cloth packing mouthful 81, and turnover cloth packing mouthful 81 can set a pipeline and be connected with steam pipe 89, for steam
Injection condensation water spray drenches fabric, and fabric is carried out into preheated roller 1 by turnover cloth packing mouthful 81 into casing 83 is interior
Evaporate operation.
The fabric guide roll 84 of top is active deflector roll in casing 83, and its linear velocity is identical with the linear velocity of pre- hot-rolling 1.
Fabric is entered in machine by turnover cloth packing mouthful 81, first passes through pre- hot-rolling 1, then right by nethermost hypervelocity deflector roll 85
Afterwards upwards, last root active fabric guide roll 84 of supreme row starts to be walked between upper and lower fabric guide roll 84 from the front to the back again, before running to
Top to pass in and out and go out cloth at cloth packing mouthful 81.
As shown in fig. 6, being the circuit diagram of the present embodiment power subsystem 6, its input is coupled to 220V AC powers, passes through
The first direct current Vout1 is exported after rectification step-down filtering, first direct current Vout1 is 12V, is used to drive relay KM1, takes out
Blower fan 2, relay KM2 and motor 3;Second direct current Vout2, second direct current Vout2 are 5V, with for control unit 5
Use.
As shown in figure 5, being the circuit diagram of preheating device, preheating device also includes, temperature measurement unit 4 is pre- for measuring
The surface temperature of hot-rolling 1, and export temperature measurement signal;Control unit 5, is connected with air exhauster 2 and the control of motor 3 respectively, is surveyed with temperature
The signal connection of amount unit 4, receives and responds to temperature measurement signal and controls to increase the input quantity of vapor and control in pre- hot-rolling 1 respectively
Increase the time of the pre- heating fabric of pre- hot-rolling 1;And power subsystem 6.
Air exhauster 2 is arranged inside rapid steamer 8, and the armature circuit of air exhauster 2 includes the body of air exhauster 2, resistance R5, resistance
R6 and switch S1, couples after the series resistance R6 of air exhauster 2 with power subsystem 6, the other end of air exhauster 2 ground connection, resistance R5 with open
It is parallel on resistance R6 after closing S1 series connection.
Coupled with power subsystem 6 after the series resistance R10 of motor 3, the other end ground connection of motor 3, resistance R9 goes here and there with switch S2
It is parallel to after connection on resistance R10.
Temperature measurement unit 4 includes temperature sensor, and temperature sensor is arranged on pre- hot-rolling 1 and electric with control unit 5
Connection.
Control unit 5 controls the rotating speed of air exhauster 2 and motor 3 according to temperature measurement signal respectively;When temperature measurement unit 4 is exported
After predetermined value and predetermined hold-time T1, control air exhauster 2 accelerates to rotate temperature measurement signal;When temperature measurement unit 4 is exported
After temperature measurement signal exceeds predetermined value and predetermined hold-time T2, controlled motor underdrive.Control unit 5 includes,
One reference voltage generating circuit 511, including resistance R2 and slide rheostat RP, resistance R2 and slide rheostat RP strings
Connection, the other end of resistance R2 is coupled to the second direct current, the other end ground connection of slide rheostat RP;
One comparison circuit 51, including a comparator, its in-phase input end are coupled to the output end of temperature sensor, anti-phase defeated
Enter the sliding end that end is coupled to slide rheostat RP, the temperature measurement signal that will be received compares with reference voltage and exported by output end
One comparison signal;One anti-clutter circuit 1, its signal input part is coupled to comparison circuit 51, for receiving comparison signal and surpassing
Cross scheduled time T1 and then export control OFF signal one;One anti-clutter circuit 2 71, its signal input part is coupled to comparison circuit 51, uses
OFF signal two is controlled in receiving comparison signal and then being exported more than scheduled time T2;One on-off circuit 1, its input is coupled to
The output end of anti-clutter circuit 1, for receiving control OFF signal in the lump by the closure of controlling switch S1 to reduce air exhauster 2
Outer meeting resistance in armature circuit controls the air exhauster 2 to accelerate to rotate, using normally opened contact switch;One on-off circuit 2 72, its
Input is coupled to the output end of anti-clutter circuit 2 71, for receive control OFF signal two and by the disconnection of controlling switch S2 with
Increase the outer meeting resistance in the armature circuit of air exhauster 2 to carry out the underdrive of controlled motor 3, switched using normally-closed contact.
Anti-clutter circuit 1 includes that a delay circuit I, its input is coupled to comparison signal and exports a time delay and compares
Signal one;And one and door AND1, with two inputs and an output end, its first input end is defeated with delay circuit I's
Go out end coupling, the second input is coupled with the output end of comparison circuit 51, its output end output control OFF signal one.
Anti-clutter circuit 2 71 includes that a delay circuit II, its input is coupled to comparison signal and exports a time delay ratio
Compared with signal two;And one and door AND2, with two inputs and an output end, its first input end is with delay circuit II's
Output end is coupled, and the second input is coupled with the output end of comparison circuit 51, its output end output control OFF signal two.
On-off circuit 1 includes, a resistance R3, and one end is coupled to the output end with door AND1;One diode D1, positive pole
The other end with resistance R3 is coupled;One NPN triode Q1, its grounded emitter, base stage is coupled to the negative pole of diode D1 to connect
Receive control OFF signal and pass through a resistance R4 in the lump with emitter stage altogether;One relay KM1, its coil one end is coupled to the first direct current
Electricity, the other end is coupled to the colelctor electrode of the NPN triode Q1, and its normally opened contact switch S1 is parallel to resistance after being series at resistance R5
On R6, resistance R6 is series between the direct current of air exhauster 2 and second;One diode D2, its positive pole is coupled to first direct current,
Negative pole is coupled between the coil of the colelctor electrode of NPN triode Q1 and relay KM1.
On-off circuit 2 72 includes, a resistance R7, and one end is coupled to the output end with door AND2;One diode D3, positive pole
The other end with resistance R7 is coupled;One NPN triode Q2, its grounded emitter, base stage is coupled to the negative pole of diode D3 to connect
Receive control OFF signal two and pass through a resistance R8 with emitter stage altogether;One relay KM2, its coil one end is coupled to the first direct current
Electricity, the other end is coupled to the colelctor electrode of NPN triode Q2, and its normally-closed contact switch S2 is parallel to resistance after being series at resistance R9
On R10, resistance R6 is series between the direct current of motor 3 and second;One diode D4, its positive pole is coupled to first direct current,
Negative pole is coupled between the coil of the colelctor electrode of NPN triode Q2 and relay KM2.
Delay circuit can select the delay circuit being made up of for core 555 chips in the present embodiment, due to delay circuit
It has been be disclosed that, be prior art, it should be understood by those skilled in the art that its operation principle, will not be repeated here.
The course of work of control unit 5 is as follows:
When preheating device works, air exhauster 2 is less than rated speed, and air exhauster 2 is constantly by the casing 83 of rapid steamer 8
Water vapour is input into pre- hot-rolling 1 to maintain the temperature of pre- hot-rolling 1 by air inlet pipe 14, compensates pre- hot-rolling 1 and is preheated to fabric
During thermal loss;Motor 3 is in rated speed, and pre- hot-rolling 1 by fabric during casing 83 is delivered under this rotating speed
It is a predetermined value with the time of contact of fabric.
Because the water vapour that air exhauster 2 is extracted is the water vapour in casing 83, its temperature is in fluctuation in certain limit, and
Because the difference of impressing pattern can make printing and dyeing feed distribution uneven on fabric, thus its heat absorption ability can difference, when it
The heat of pre- hot-rolling 1 can reduce temperature when absorbing heat very fast after being sucked away, and the temperature that temperature sensor experiences the surface of pre- hot-rolling 1 is less than
Measurement temperature signal is produced during predetermined temperature.
After the temperature on the pre- surface of hot-rolling 1 of temperature sensor measurement generate temperature measurement signal be transmitted in comparison circuit 51 and with ginseng
The numerical value for examining voltage signal is compared.Due to temperature it is higher when, the numerical value of temperature measurement signal less than reference voltage signal numerical value,
Comparator export low level, through with door And1 after still be low level, now triode Q1 be not turned on.The armature circuit of air exhauster 2
In, the voltage that resistance R6 divides is rotated big under the armature voltage of air exhauster 2 is smaller, thus air exhauster 2 is in low speed;Similarly
Rated speed is in motor 3.
After temperature drop to uniform temperature, the numerical value of the temperature measurement signal of temperature sensor output is more than reference voltage signal
Numerical value, comparator output high level is input to delay circuit I, and time delay is exported after T1 for a period of time, defeated with comparing instantly afterwards
Go out with rear output, if instantly comparing output still be high level, with door AND1 export control OFF signal one be high level, conducting
Triode Q1, relay KM1 obtains electric, inner-core adhesive armature S1, resistance R5 is parallel on resistance R6, total outer meeting resistance
Resistance diminish, electric current becomes big in circuit, and the voltage that it is got reduces, and the relative armature voltage of air exhauster 2 increase, rotating speed becomes
Hurry up, drive the blade of air exhauster 22 to rotate and a height of normal speed is risen by low speed, accelerate water vapour supply, make the temperature in pre- hot-rolling 1
Rise.
In comparator output high level simultaneously, in also entering into delay circuit II, time delay is exported after T2 for a period of time.Due to
T1 is less than T2, and air exhauster 2 accelerates in advance, accelerates, to the water vapour supply in pre- hot-rolling 1, to make the temperature in pre- hot-rolling 1 increase, if
That the temperature step-down of water vapour makes the temperature of pre- hot-rolling 1 to return to predetermined value, then by after the T2 times, delay circuit II
With comparing output and rear output instantly.If comparing output instantly is still high level, the control OFF signal exported with door AND2
Two is high level, and turn-on transistor Q2, relay KM2 obtains electric, and inner-core adhesive armature S2 disconnects normally-closed contact, resistance
R9 is disconnected from being parallel on resistance R10, and the resistance of total outer meeting resistance becomes big, the voltage that the resistance of total outer meeting resistance is got
The armature voltage of air exhauster 2 for becoming big, relative reduces, and rotating speed also has normal reduction, so that the rotating speed reduction of pre- hot-rolling 1, and then
Increase the time of contact of pre- hot-rolling 1 and fabric, pre- hot-rolling 1 is contacted with fabric within this time of contact carries out heat exchange, pre- hot-rolling 1
Can be by its rapidly pre-warming to predetermined temperature, so that surface temperature reduces steam pre- with to evaporate temperature closer after fabric preheating
The hot time.
The above is only preferred embodiment of the present utility model, protection domain of the present utility model is not limited merely to above-mentioned
Embodiment, all technical schemes belonged under the utility model thinking belong to protection domain of the present utility model.It should be pointed out that right
For those skilled in the art, some improvements and modifications under the premise of the utility model principle is not departed from,
These improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (8)
1. a kind of preheating device for rapid steamer, including it is arranged at rapid steamer(8)Turnover cloth packing mouthful(81)Pre- hot-rolling
(1), it is characterised in that:Pre- hot-rolling(1)Including roll shaft(11)Be socketed on roll shaft(11)Outer roller set(12), roll shaft(11)And roller
Set(12)In hollow setting, roller set(12)On be connected with air inlet pipe(14)And escaping pipe(15), air inlet pipe(14)And escaping pipe(15)
It is connected in roll shaft(11)On swivel joint(16)And by swivel joint(16)With roller set(12)Connection is set, air inlet pipe
(14)The other end is connected with for air inlet pipe(14)Convey the air exhauster of water vapour(2), roll shaft(11)On be connected with for driven roller
Axle(11)The motor of rotation(3);
Preheating device also includes,
Temperature measurement unit(4), for measuring pre- hot-rolling(1)Surface temperature, and export temperature measurement signal;
Control unit(5), respectively with air exhauster(2)And motor(3)Control connection, with temperature measurement unit(4)Signal is connected, and is connect
Receive and control pre- hot-rolling respectively in response to the temperature measurement signal(1)The input quantity and the pre- hot-rolling of control of interior vapor(1)Preheating is knitted
The time of thing;
And power subsystem(6).
2. a kind of preheating device for rapid steamer according to claim 1, it is characterised in that:The air exhauster(2)If
It is placed in rapid steamer(8)Inside, air exhauster(2)One end and power subsystem(6)Coupling, air exhauster(2)The other end ground connection.
3. a kind of preheating device for rapid steamer according to claim 1, it is characterised in that:The motor(3)One
End and power subsystem(6)Coupling, air exhauster(2)The other end ground connection.
4. a kind of preheating device for rapid steamer according to claim 1, it is characterised in that:The temperature measurement unit
(4)Including temperature sensor, temperature sensor is arranged at pre- hot-rolling(1)Upper and and control unit(5)Electrical connection.
5. a kind of preheating device for rapid steamer according to claim 4, it is characterised in that:Described control unit(5)
Air exhauster is controlled according to temperature measurement signal respectively(2)And motor(3)Rotating speed;Work as temperature measurement unit(4)Output temperature measurement signal surpasses
After going out predetermined value and predetermined hold-time T1, air exhauster is controlled(2)Accelerate to rotate;Work as temperature measurement unit(4)Output thermometric letter
Number after predetermined value and predetermined hold-time T2, controlled motor(3)Underdrive.
6. a kind of preheating device for rapid steamer according to claim 5, it is characterised in that:Described control unit(5)
Including,
One reference voltage generating circuit(511), including resistance R2 and slide rheostat RP, resistance R2 and slide rheostat RP strings
Connection, the other end of resistance R2 is coupled to the second direct current, the other end ground connection of slide rheostat RP;
One comparison circuit(51), an including comparator, its in-phase input end is coupled to the output end of temperature sensor, anti-phase input
End is coupled to the sliding end of slide rheostat RP, and the temperature measurement signal that will be received compares with reference voltage and exports one by output end
Comparison signal;
One anti-clutter circuit one(52), its signal input part is coupled to comparison circuit(51), for receiving comparison signal and exceeding
Scheduled time T1 then exports control OFF signal one;
One anti-clutter circuit two(71), its signal input part is coupled to comparison circuit(51), for receiving comparison signal and exceeding
Scheduled time T2 then exports control OFF signal two;
One on-off circuit one(53), its input is coupled to anti-clutter circuit one(52)Output end, for receive control OFF signal
Pass through the closure of controlling switch S1 in the lump to reduce air exhauster(2)Outer meeting resistance in armature circuit controls air exhauster(2)Plus
Speed is rotated, using normally opened contact switch;
One on-off circuit two(72), its input is coupled to anti-clutter circuit two(71)Output end, for receive control OFF signal
Two and by the disconnection of controlling switch S2 increasing motor(3)Outer meeting resistance in armature circuit carrys out controlled motor(3)Slow down and turn
It is dynamic, switched using normally-closed contact.
7. a kind of preheating device for rapid steamer according to claim 6, it is characterised in that:The anti-clutter circuit one
(52)Including,
One delay circuit I, its input is coupled to the comparison signal and exports a time delay comparison signal one;And
One and door AND1, with two inputs and an output end, the output end coupling of its first input end and delay circuit I
Connect, the second input and comparison circuit(51)Output end coupling, its output end output control OFF signal one;
The anti-clutter circuit two(71)Including,
One delay circuit II, its input is coupled to the comparison signal and exports a time delay comparison signal two;And
One and door AND2, with two inputs and an output end, the output end coupling of its first input end and delay circuit II
Connect, the second input and comparison circuit(51)Output end coupling, its output end output control OFF signal two.
8. a kind of preheating device for rapid steamer according to claim 6, it is characterised in that:The on-off circuit one
(53)Including,
One resistance R3, one end is coupled to the output end with door AND1;
One diode D1, positive pole is coupled with the other end of resistance R3;
One NPN triode Q1, its grounded emitter, base stage is coupled to the negative pole of diode D1 to receive the control OFF signal in the lump
By a resistance R4 and emitter stage altogether;
One relay KM1, its coil one end is coupled to the first direct current, and the other end is coupled to the colelctor electrode of the NPN triode Q1,
Its normally opened contact switch S1 is parallel on resistance R6 after being series at resistance R5, and resistance R6 is series at air exhauster(2)With the second direct current
Between electricity;
One diode D2, its positive pole is coupled to first direct current, and negative pole is coupled to the colelctor electrode and the relay of NPN triode Q1
Between the coil of device KM1;
The on-off circuit two(72)Including,
One resistance R7, one end is coupled to the output end with door AND2;
One diode D3, positive pole is coupled with the other end of resistance R7;
One NPN triode Q2, its grounded emitter, base stage is coupled to the negative pole of diode D3 to receive the control OFF signal two simultaneously
By a resistance R8 and emitter stage altogether;
One relay KM2, its coil one end is coupled to the first direct current, and the other end is coupled to the colelctor electrode of NPN triode Q2,
Its normally-closed contact switch S2 is parallel on resistance R10 after being series at resistance R9, and resistance R6 is series at motor(3)With the second direct current
Between;
One diode D4, its positive pole is coupled to first direct current, and negative pole is coupled to the colelctor electrode and the relay of NPN triode Q2
Between the coil of device KM2.
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CN201621193964.3U CN206245053U (en) | 2016-11-04 | 2016-11-04 | A kind of preheating device for rapid steamer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110369500A (en) * | 2019-07-09 | 2019-10-25 | 鞍钢股份有限公司 | A kind of disconnected band control method of oriented silicon steel cold-rolled |
CN110369496A (en) * | 2019-07-09 | 2019-10-25 | 鞍钢股份有限公司 | A kind of high grade non-oriented silicon steel cold rolling pre-heating mean |
CN114753030A (en) * | 2022-05-07 | 2022-07-15 | 宁波天诚化纤有限公司 | Production process of composite short fiber |
-
2016
- 2016-11-04 CN CN201621193964.3U patent/CN206245053U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110369500A (en) * | 2019-07-09 | 2019-10-25 | 鞍钢股份有限公司 | A kind of disconnected band control method of oriented silicon steel cold-rolled |
CN110369496A (en) * | 2019-07-09 | 2019-10-25 | 鞍钢股份有限公司 | A kind of high grade non-oriented silicon steel cold rolling pre-heating mean |
CN114753030A (en) * | 2022-05-07 | 2022-07-15 | 宁波天诚化纤有限公司 | Production process of composite short fiber |
CN114753030B (en) * | 2022-05-07 | 2023-06-23 | 宁波天诚化纤有限公司 | Production process of composite short fiber |
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