CN207918097U - A kind of device for thering is wicking surface to batch - Google Patents
A kind of device for thering is wicking surface to batch Download PDFInfo
- Publication number
- CN207918097U CN207918097U CN201820258110.1U CN201820258110U CN207918097U CN 207918097 U CN207918097 U CN 207918097U CN 201820258110 U CN201820258110 U CN 201820258110U CN 207918097 U CN207918097 U CN 207918097U
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- Prior art keywords
- support roller
- roller
- rear support
- front support
- press roller
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- 239000000463 material Substances 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- -1 gauze Substances 0.000 description 1
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Abstract
The utility model is related to taking-up equipment technical field more particularly to a kind of devices for having wicking surface to batch.A kind of device for having wicking surface to batch, including surface reel mechanism, the surface reel mechanism include that rear support roller, front support roller, press roller and press roller cylinder are same；The rear support roller, front support roller and press roller are tangent with the core respectively, and the piston rod of the press roller cylinder is connect with the roll shaft of the press roller.The utility model is simple in structure, is easily achieved, and batches that efficient, effect is good, has many advantages, such as 100% roll set rate, coiling speed is adjustable and batches end face smooth, has wicking surface to batch operation suitable for flexible material full-automation.
Description
Technical field
The utility model is related to taking-up equipment technical field more particularly to a kind of devices for having wicking surface to batch.
Background technology
In the coiling technique of flexible material (such as cloth, gauze, paper, film, carpet), the technology of batching is broadly divided into
Central coiling and surface reel two major classes.Central coiling needs to directly drive spool (or core) rotation and is batched to realize, roll set
When need manpower intervention to be difficult to realize full-automation to batch.Surface reel is a kind of mantle friction method for coiling, be may be implemented complete
Automation is batched.Common surface reel mechanism by two support rollers, a pressure roller and can expansion shaft form.In general, this
Manual intervention is needed when kind surface reel mechanism roll set, and usually requiring extraction after the completion of batching can harmomegathus mandrel.In addition, in table
There is also batch uneven elasticity, skidding, corrugation and gauffer during roll takes.Therefore, the utility model provides one
Kind has the device that wicking surface batches, and can not only efficiently solve above-mentioned technology and technological problems, but also may be implemented to be not necessarily to people
The full-automation of work intervention has wicking surface to batch operation.
Utility model content
Technical problem to be solved in the utility model is：There is provided it is a kind of it is simple in structure, be easily achieved, batch it is efficient,
Effect is good and can realize the device for having wicking surface to batch of full-automatic operation.
In order to solve the above-mentioned technical problem, the technical solution adopted in the utility model is：
A kind of device for thering is wicking surface to batch, including surface reel mechanism, the surface reel mechanism include rear support roller,
Front support roller, press roller and press roller cylinder；
The axis of the rear support roller, front support roller and press roller is mutually parallel, the rear support roller and front support roller
Steering and linear velocity all same, there are gaps between the rear support roller and the front support roller, between the press roller is described in
The top of gap, the overhead height of the front support roller are less than the overhead height of the rear support roller, the rear support roller, front support
Roller and press roller are tangent with the core respectively, and the piston rod of the press roller cylinder is connect with the roll shaft of the press roller.
The beneficial effects of the utility model are：A kind of device for having wicking surface to batch is provided, by three rollers to the table of rolling
Face friction method for coiling, greatly simplifies mechanical structure and reduces control system complexity, it is ensured that roll set reliability
With surface reel elasticity.The utility model is simple in structure, is easily achieved, and batches that efficient, effect is good, can solve existing skill
Taking-up equipment to flexible material when carrying out surface reel operation in art, it is difficult to realize full-automatic roll set and batch elasticity regulation and control
And easy to produce and batch the technical problems such as skidding, corrugation and gauffer, there is 100% roll set rate, coiling speed is adjustable and volume
The advantages that taking end face smooth has wicking surface to batch operation suitable for flexible material full-automation.
Description of the drawings
Fig. 1 is the structural schematic diagram for having device that wicking surface batches of the utility model embodiment；
Fig. 2 is the structural schematic diagram of the press roller of the utility model embodiment；
Label declaration：
1- base materials；
2- core；
3- rear support rollers；
4- front support rollers；
5- press rollers；51- press roller cylinders；52- matte rubber strips；
6- racks；
7- core hoppers；71- plunger tip cylinders；72- cradles.
Specific implementation mode
For technology contents, the objects and the effects of the utility model are described in detail, below in conjunction with embodiment and match
Attached drawing is closed to be explained.
The design of the utility model most critical is：Base material is wound in by the mantle friction method for coiling of rolling by three rollers
In core.
Please refer to Fig. 1 and Fig. 2, a kind of device for thering is wicking surface to batch, including surface reel mechanism, the surface reel
Mechanism includes rear support roller, front support roller, press roller and press roller cylinder；
The axis of the rear support roller, front support roller and press roller is mutually parallel, the rear support roller and front support roller
Steering and linear velocity all same, there are gaps between the rear support roller and the front support roller, between the press roller is described in
The top of gap, the overhead height of the front support roller are less than the overhead height of the rear support roller, the rear support roller, front support
Roller and press roller are tangent with the core respectively, and the piston rod of the press roller cylinder is connect with the roll shaft of the press roller.
As can be seen from the above description, the beneficial effects of the utility model are：Rear support roller and front support roller along base material into
It is in front and back setting to direction, front support roller is located at front end and level height is relatively low.Before roll set, the front end of base material is pulled to front support
With the 100% roll set rate of guarantee near the point of contact tangent with core on roller.When batching, rear support roller, front support roller and press roller with
Identical linear velocity rotation, drives base material and core to rotate counterclockwise using skin-friction force, to realize reliable roll set, and
After complete surface reel；After the completion of batching, press roller lifts, and coiling technique can be completed in the coiled material formed after winding release.
Rear support roller, front support roller and press roller and base material remain close contact, and between rear support roller and the front support roller
Gap it is as small as possible with ensure batch effect.Press roller cylinder control press roller rises or falls, and keeps press roller tight with base material
Contiguity is touched, and the diameter of rear support roller and front support roller can be matched according to the maximum gauge for batching finished product.
Further, the diameter of the press roller be respectively less than the rear support roller diameter and the front support roller it is straight
Diameter.
Seen from the above description, designing in this way reduces the volume and weight of press roller, is conveniently adjusted its position and makes
It is simple in structure, ensure that stability of three rollers to rolling with certain adaptivity.
Further, the device for having wicking surface to batch further includes rack, the rear support roller, front support roller and compacting
Roller is horizontally placed on respectively in the rack, and the press roller cylinder is installed in the rack.
Seen from the above description, rack ensure that the stability of structure and convenient for devices for taking-up to install above-mentioned component
Operation and management.
Further, the surface of the press roller is equipped with matte rubber strip.
Seen from the above description, matte rubber strip can increase the skin-friction force between press roller and base material, ensure that
It batches rate and batches effect, and different matte rubber strips can be selected according to different flexible materials.
Further, the gap between the rear support roller and the front support roller is no more than 10mm.
Seen from the above description, above-mentioned gap is bigger, is more unfavorable for batching for base material, and since core stress does not conform to
Reason, is easy to happen skidding or corrugation, batches elasticity also bad assurance, batches that end face is also not smooth enough, and therefore, above-mentioned gap is answered
It is as small as possible that effect is batched with guarantee.
Further, the device for having wicking surface to batch further includes the core hopper being connect respectively with the rack, top
The bottom of core cylinder and cradle, the core hopper is equipped with discharge port, and the plunger tip cylinder is arranged in the core hopper
Lower section and side positioned at the discharge port, one end of the cradle be located at the top of the rear support roller and front support roller,
The other end is arranged in the lower section of the discharge port.
Seen from the above description, plunger tip cylinder can will fall the push of the core on cradle support roller and front support backward
The winding position of gap location between roller is realized and controls automatic feed operation.
Further, the device for having wicking surface to batch further includes the motor being connect with the rack, the motor point
It is not connect with the rear support roller, front support roller and press roller.
Seen from the above description, motor props up after providing power and guarantee to rear support roller, front support roller and press roller respectively
The linear velocity for supportting roller, front support roller and press roller is equal.
Fig. 1 and Fig. 2 is please referred to, the embodiments of the present invention one are：A kind of device for thering is wicking surface to batch, including table
Face spooler, the surface reel mechanism include rear support roller 3, front support roller 4, press roller 5 and press roller cylinder 51；
The axis of the rear support roller 3, front support roller 4 and press roller 5 is mutually parallel, the rear support roller 3 and front support
The steering of roller 4 and linear velocity all same, there are gap, the press rollers 5 between the rear support roller 3 and the front support roller 4
Top in the gap, the overhead height of the front support roller 4 are less than the overhead height of the rear support roller 3, are propped up after described
Support roller 3, front support roller 4 and press roller 5 are tangent with the core 2 respectively, piston rod and the pressure of the press roller cylinder 51
The roll shaft of roller 5 processed connects.
Fig. 1 and Fig. 2 is please referred to, the embodiments of the present invention two are：A kind of device for thering is wicking surface to batch, including table
Face spooler, the surface reel mechanism include rear support roller 3, front support roller 4, press roller 5 and press roller cylinder 51；
The axis of the rear support roller 3, front support roller 4 and press roller 5 is mutually parallel, the rear support roller 3 and front support
The steering of roller 4 and linear velocity all same, there are gap, the press rollers 5 between the rear support roller 3 and the front support roller 4
Top in the gap, the overhead height of the front support roller 4 are less than the overhead height of the rear support roller 3, are propped up after described
Support roller 3, front support roller 4 and press roller 5 are tangent with the core 2 respectively, piston rod and the pressure of the press roller cylinder 51
The roll shaft of roller 5 processed connects.
The diameter of the press roller 5 is respectively less than the diameter of the diameter and the front support roller 4 of the rear support roller 3.It is described
It further includes rack 6 to have the device that wicking surface batches, and the rear support roller 3, front support roller 4 and press roller 5 are horizontally placed on described respectively
In rack 6, the press roller cylinder 51 is installed in the rack 6.The surface of the press roller 5 is equipped with matte rubber strip 52.
Gap between the rear support roller 3 and the front support roller 4 is no more than 10mm.The device for having wicking surface to batch further includes volume
Core mechanism, the core mechanism include the core hopper 7, plunger tip cylinder 71 and cradle 72 being connect respectively with the rack 6, institute
The bottom for stating core hopper 7 is equipped with discharge port, and the plunger tip cylinder 71 is arranged in the lower section of the core hopper 7 and positioned at described
One end of the side of discharge port, the cradle 72 is located at the top of the rear support roller 3 and front support roller 4, other end setting
In the lower section of the discharge port.The device for having wicking surface to batch further includes the motor being connect with the rack 6, the motor
It is connect respectively with the rear support roller 3, the front support roller 4 and press roller 5.
Please refer to Fig. 1 and Fig. 2, the embodiments of the present invention three and embodiment two difference lies in：The core 2
Shape is hollow mini diameter tube；The rear support roller 3 and front support roller 4 are rubber roller, can determine rubber roller according to the material of base material 1
Surface smoothness or roughness；The device for having wicking surface to batch further includes being connect, with the press roller cylinder 51 for adjusting
The proportioning valve for saving the pressure of the press roller cylinder 51 can realize accurately controlling for 5 down force pressure of press roller by proportioning valve.
The device for having wicking surface to batch further includes controller, the controller respectively with the rear support roller motor, front support roller
Motor, press roller cylinder 51 and plunger tip cylinder 71 connect.
In conclusion a kind of device for having wicking surface to batch provided by the utility model, rubs to the surface of rolling by three rollers
Method for coiling is wiped, mechanical structure is greatly simplified and reduces control system complexity, it is ensured that roll set reliability and table
Roll takes elasticity.The utility model is simple in structure, is easily achieved, and batches that efficient, effect is good, can solve in the prior art
Taking-up equipment to flexible material carry out surface reel operation when, it is difficult to realize full-automatic roll set and batch elasticity regulation and control and
It easy tos produce and batches the technical problems such as skidding, corrugation and gauffer, with 100% roll set rate, coiling speed is adjustable and batches end
The advantages that face is smooth has wicking surface to batch operation suitable for flexible material full-automation.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
Equivalents made based on the specification and figures of the utility model are applied directly or indirectly in relevant technology neck
Domain is equally included in the patent within the scope of the utility model.
Claims (7)
1. a kind of device for thering is wicking surface to batch, which is characterized in that including surface reel mechanism, the surface reel mechanism includes
Core, rear support roller, front support roller, press roller and press roller cylinder；
The axis of the rear support roller, front support roller and press roller is mutually parallel, the steering of the rear support roller and front support roller
And linear velocity all same, there are gaps, the press roller to be located at the gap between the rear support roller and the front support roller
Top, the overhead height of the front support roller are less than the overhead height of the rear support roller, the rear support roller, front support roller and
Press roller is tangent with the core respectively, and the piston rod of the press roller cylinder is connect with the roll shaft of the press roller.
2. according to claim 1 have the device that wicking surface batches, which is characterized in that the diameter of the press roller is respectively less than
The diameter of the diameter of the rear support roller and the front support roller.
3. according to claim 1 have the device that wicking surface batches, which is characterized in that described to have the device that wicking surface batches
Further include rack, the rear support roller, front support roller and press roller are horizontally placed on respectively in the rack, the press roller cylinder peace
Loaded in the rack.
4. according to claim 1 have the device that wicking surface batches, which is characterized in that the surface of the press roller is equipped with rough
Face rubber strip.
5. according to claim 1 have the device that wicking surface batches, which is characterized in that the rear support roller and the preceding branch
The gap supportted between roller is no more than 10mm.
6. according to claim 3 have the device that wicking surface batches, which is characterized in that described to have the device that wicking surface batches
Further include the core hopper, plunger tip cylinder and cradle being connect respectively with the rack, the bottom of the core hopper is equipped with out
Material mouth, the plunger tip cylinder are arranged in the lower section of the core hopper and are located at the side of the discharge port, the cradle
One end is located at the rear support roller and the top of front support roller, the other end are arranged in the lower section of the discharge port.
7. according to claim 3 have the device that wicking surface batches, which is characterized in that described to have the device that wicking surface batches
Further include the motor being connect with the rack, the motor is connect with the rear support roller, front support roller and press roller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820258110.1U CN207918097U (en) | 2018-02-13 | 2018-02-13 | A kind of device for thering is wicking surface to batch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820258110.1U CN207918097U (en) | 2018-02-13 | 2018-02-13 | A kind of device for thering is wicking surface to batch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207918097U true CN207918097U (en) | 2018-09-28 |
Family
ID=63600519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820258110.1U Expired - Fee Related CN207918097U (en) | 2018-02-13 | 2018-02-13 | A kind of device for thering is wicking surface to batch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207918097U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108238472A (en) * | 2018-02-13 | 2018-07-03 | 福建富易天龙智能科技有限公司 | It is a kind of to have the method and apparatus that wicking surface batches |
| CN114194898A (en) * | 2021-12-14 | 2022-03-18 | 泰州科聚新材料技术研究院有限公司 | Polymer self-adhesion waterproofing membrane coiling mechanism |
-
2018
- 2018-02-13 CN CN201820258110.1U patent/CN207918097U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108238472A (en) * | 2018-02-13 | 2018-07-03 | 福建富易天龙智能科技有限公司 | It is a kind of to have the method and apparatus that wicking surface batches |
| CN114194898A (en) * | 2021-12-14 | 2022-03-18 | 泰州科聚新材料技术研究院有限公司 | Polymer self-adhesion waterproofing membrane coiling mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180928 |